Still RX70-40, RX70-45, RX70-50 Operator Manual
Original instructions
Diesel truck
RX70-40
RX70-45
RX70-50
7331 7332 7333 7334
57348011825 EN - 12/2015
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
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348011825 EN- 12/2015 I
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Table of contents
1 Foreword
List of abbreviations ................................................... 2
Your truck .......................................................... 4
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformit
Information about the documentation ...................................... 7
Documentationscope ................................................. 7
Issue date and topicality o
Copyrightandtrademarkrights ........................................... 8
Explanation of information symbols used . . ................................. 8
Explanation of the cross-
Definitionofdirections ................................................. 9
Schematicviews .................................................... 10
Environmental consider
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
y in accordance with Machinery Directive ............... 6
ftheoperatinginstructions ........................... 8
references ....................................... 9
ations .......................................... 11
2 Introduction
Using the truck ...................................................... 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Usingworkingplatforms ............................................... 16
Residual risk ....................................................... 17
Residual dangers, residual risks ......................................... 17
Specialrisksassociatedwithusingthetruckandattachments ................... 18
Overview of hazards
Danger to employees . . ............................................... 23
andcountermeasures ................................. 20
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3Safety
Definition of terms used for responsible persons ............................. 26
Operating compan
Specialist .......................................................... 26
Drivers ........................................................... 27
Basic principle
Insurance cover on company premises .................................... 29
Changes and retrofitting ............................................... 29
y .................................................. 26
s for safe operation ....................................... 29
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Table of contents
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Changes to the overhead guard and roof loads . . . ........................... 31
Warning regarding non-original parts ..................................... 31
Damage, defects and misuse of s
Lengthoftheforkarms ................................................ 32
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Safety tests ........................................................ 36
Regular safety inspection o
Checkingthedieselengineemissions ..................................... 36
Truckswithparticlefilters .............................................. 37
Insulationtesting .................................................... 38
Safety regulations for handling consumables ............................... 39
Permissibleconsumables ............................................. 39
Oils .............................................................. 39
Hydraulicfluid ...................................................... 40
Batteryacid ........................................................ 41
Dieselfuel ......................................................... 42
Coolantandcoolingfluid .............................................. 44
Disposalofconsumables .............................................. 44
Emissions ......................................................... 46
afetysystems .............................. 32
fthetruck ..................................... 36
4Overviews
Truck overview ..................................................... 50
Overview of driver’s compartment ........................................ 51
Operating devices a
Display and operating unit . . . .......................................... 52
Operatingdevicesforhydraulicanddrivingfunctions .......................... 53
Doublemini-lever .................................................... 5
Three-waymini-lever ................................................. 55
Four-waymini-lever .................................................. 56
Joystick4Plus ...................................................... 57
Fingertip .......................................................... 58
Identification points .................................................. 59
Overview .......................................................... 59
Nameplate ......................................................... 60
Productionnumber .................................................. 61
StVZO (Road Traf
IV
nd display elements ................................... 52
fic Licensing Regulations) information ....................... 61
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Table of contents
Equipment ......................................................... 62
Accessories ........................................................ 62
5 Operation
Checks and tasks to be carrie
Visualinspections ................................................... 64
Checkingthesidecoverislocked ........................................ 66
Fillingthewashersystem .............................................. 6
Checking the condition of the wheels and tyres .............................. 67
Topping up the coolant and checking the concentration of the coolant additive ....... 68
Checking the engine oil le
AdjustingtheMSG65/MSG75driver’sseat ................................ 70
Adjustingthearmrest ................................................. 74
Adjusting the steering c
Cleaningthedustvalve ............................................... 75
Commissioning ..................................................... 76
Climbing into and out of
Climbingintoandoutofatruckwitharaiseddriver’scab ....................... 77
Shelvesandcupholders .............................................. 79
Unlocking the emergen
Switchingonthekeyswitch ............................................ 80
AccessauthorisationwithPINcode(variant) ................................ 83
Operating the signal h
Seatbelt .......................................................... 93
Usingthedriver’scab ................................................. 96
Starting the engine
Checkingthebrakesystemforcorrectfunction .............................. 99
Checkingthesteeringsystemforcorrectfunction ............................100
Checking the emerge
Zeroadjustmentoftheloadmeasurement(variant) ...........................101
Checking the vertical lift mast position (variant) for correct function . ...............103
Driving ............................................................104
Safety regulations when driving .........................................104
Roadways .........................................................106
Setting the drive p
Actuatingthedrivedirectionswitch,mini-leverversion .........................109
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 109
Actuating the driv
Startingtodrive .....................................................110
Starting drive mode, dual-pedal version (variant) .............................112
................................................... 97
rogrammes ...........................................108
e direction switch, fingertip version ..........................110
d out prior to commissioning ...................... 64
vel ........................................... 69
olumn ........................................... 75
thetruck ........................................ 76
cyoffswitch ...................................... 80
orn .............................................. 92
ncyofffunction .....................................100
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Operatingtheservicebrake ............................................115
Actuating the mechanical parking brake ...................................116
Steering ...........................................................118
Reducing speed with a raised load (variant) ................................119
Automatic shut-off of the internal combustion engine (variant) ...................119
Lifting ............................................................120
Liftingsystemvariants ................................................120
Automaticliftcutout(variant) ...........................................120
Lift mast vertical position
Typesofliftmast ....................................................125
Malfunctionsduringliftingmode .........................................126
Hydraulic blocking functi
Liftingsystemoperatingdevices .........................................128
Controlling the lifting system using a double mini-lever .........................130
Controlling the lifting s
Controlling the lifting system using a quadruple mini-lever ......................132
Controllingtheliftingsystemusingthejoystick4Plus ..........................133
Controlling the lifting
Changing the fork arms ...............................................136
Forkextension(variant) ...............................................138
Operation with reversi
Handling loads ......................................................142
Safety regulations when handing loads ....................................142
Beforetakingupload .................................................14
Loadmeasurement(variant) ...........................................144
Picking up loads .....................................................147
Danger area .......................................................148
Transportingpallets ..................................................149
Transporting suspended loads ..........................................149
Loadpickup ...................................................... . 150
Transporting loads ...................................................154
Setting down loads ...................................................155
Shake function (var
Driving on ascending and descending slopes ...............................160
Drivingonlifts ......................................................161
Drivingonloadingb
Particle filter system ..................................................163
Particlefilter-Function ................................................163
Particlefilter-Pe
Particlefilter-Displays ................................................168
(variant) ........................................121
on .............................................128
ystemusingatriplemini-lever ..........................131
system using the fingertip . . . ...........................135
bleforkarms(variant) ................................140
iant) ...............................................156
ridges .............................................162
rforming parked regeneration . . . ...........................165
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Working with attachments .............................................170
Fittingattachments ..................................................170
Releasing the pressure from th
Generalinstructionsforcontrollingattachments .............................174
Controlling attachments using a double mini-lever ............................176
Controlling attachments usin
Controllingattachmentsusingatriplemini-lever .............................180
Controlling attachments using the triple mini-lever and the 5th function .............182
Controlling attachments us
Controlling attachments using the quadruple mini-lever and the 5th function .........185
Controllingattachmentsviathejoystick4Plus ...............................186
Controlling attachments u
Controlling the attachments with the fingertip ...............................188
Controlling attachments with the fingertip and 5th function ......................189
Clamp locking mechanism (
Takingupaloadusingattachments ......................................195
Operating auxiliary equipment ..........................................196
Switching the lighting o
Switching the rotating beacon on and off . . . ................................197
Switchingthehazardwarningsystemonandoff .............................198
Switching direction in
Switching the double working spotlights on and off. ...........................201
Operatingthewindscreenwiper/washer ...................................203
FleetManager (variant
Accidentrecorder(variant) .............................................204
Driverrestraintsystems(variants) .......................................204
Cab operation ......................................................204
Opening the cab door . . ...............................................204
Closingthecabdoor ............................................... . . 205
Opening the side wind
Closing the side windows ..............................................206
Operating the rear window heating .......................................207
Radio(variant) ......................................................207
Heatingsystem(variant) ..............................................208
Air conditioning (variant) ...............................................209
Trailer operation ....................................................2
Towedload ....................................................... . 210
Coupling pin in the counterweight ........................................211
Automatic tow coup
Towingtrailers ......................................................221
dicatorsonandoff ...................................198
ling ...............................................213
ehydraulicsystem ............................172
g the double mini-lever and the 5th function ...........178
ing a quadruple mini-lever .........................183
singthejoystick4Plusandthe5thfunction ..............187
variant) ......................................191
nandoff .........................................196
) ................................................203
ows .............................................205
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Operating the display and operating unit ...................................223
Displays ..........................................................223
Adjustingthedisplays ................................................224
Symbolsinthedisplay ................................................224
Settingthedateortime ................................................229
Resetting the daily kilometre
Setting the language .................................................230
Soft key button for operating various equipment variants .......................230
Configuring Blue-Q efficienc
Additional settings ...................................................232
Blue-Q efficiency mode ...............................................233
Functionaldescription ................................................23
Effects on additional consumers .........................................233
SwitchingefficiencymodeBlue-Qonandoff ................................234
Display messages ...................................................236
Displaycontent .....................................................236
Errorcodetable .....................................................237
General messages ...................................................239
Drive-specificmessages ..............................................248
Operation in special operating situations ...................................256
Transport ..........................................................256
Towing .......................................................... . 258
Craneloading ......................................................260
Jump-starting ......................................................263
Procedure in emergencies .............................................264
Emergency shutdown ................................................264
Procedure if truck ti
Emergency hammer ..................................................266
Emergency lowering .................................................267
Disconnecting the ba
Refuelling .........................................................270
Dieselfuel-Specifications .............................................270
Filling up with dies
Cleaning ..........................................................276
Cleaning the truck ...................................................276
Cleaning the elect
Cleaning load chains .................................................279
Cleaning the windows ................................................279
Afterwashing .......................................................280
psover .............................................265
elfuel ...............................................274
ricalsystem ..........................................278
s and daily operating hours .......................229
ymode ......................................231
ttery ..............................................269
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Decommissioning ...................................................281
Parkingthetrucksecurely .............................................281
Wheelchock(variant) ................................................282
Shuttingdownandstoringthetruck ......................................282
Recommissioningaftershutdown ........................................284
6 Maintenance
General maintenance infor
Personnel qualifications ...............................................286
Informationforcarryingoutmaintenance ..................................286
Maintenance instruction
Orderingsparepartsandwearingparts ....................................289
Quality and quantity of the required operating materials ........................289
Lubricationplan .....................................................290
Maintenance data table ...............................................291
Intervals for maintenance and inspection ..................................295
Maintenance — 1000 hour
Maintenance - 3000 hours/every two years . ................................299
Safety regulations for maintenance .......................................300
Generalinformation ..................................................3
Workingonthehydraulicequipment ......................................300
Working on the electrical equipment ......................................301
Working on the ignitio
Safetydevices ......................................................302
Setvalues ....................................................... . . 302
Lifting and jacking
Workingatthefrontofthetruck ..........................................302
Providing access to maintenance points ...................................304
Opening the side ser
Closingthesideserviceflap ............................................305
Openingthebonnet ................................................ . . 306
Closing the bonnet
Installingandremovingthebottomplate ...................................307
Maintenance .......................................................309
Cleaning the radia
Replacing the air filter cartridges .........................................309
Drainingwaterfromthefuelfilter .........................................311
Lubricating the j
Checking the door latch ...............................................313
Maintainingtheseatbelt ...............................................313
ointsandcontrols ........................................312
mation ........................................286
s ..............................................289
s/annually .....................................295
nsystem ..........................................301
up .................................................302
viceflap ...........................................304
...................................................307
tor,checkingforleaks ...................................309
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Checkingthedriver’sseat .............................................315
Greasingtheautomatictowcoupling ......................................315
Servicingwheelsandtyres .............................................318
Servicingthebattery .................................................320
Replacingfuses .....................................................322
Lubricating the lift mast and r
ollertrack ....................................322
7 1000 hour maintenance/ann
Other tasks ........................................................324
Checking the hydraulic system for leaks ...................................324
Checking the hydraulic oi
Checking the lift cylinders and connections for leaks ..........................326
Checking the fork arms ................................................326
Checking the reversibl
l level ..........................................325
e fork arms ........................................327
ual maintenance
8 Technical data
Dimensions ........................................................330
VDI datasheet ......................................................332
Fuse assignment ....................................................335
X5
7348011825 EN - 12/2015
1
Foreword
1 Foreword
List of abbreviations
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
°C
°F
A
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
German Social
Accident
Insurance
Approx.
CE
CEE
cm
3
cm
dB Decibels
DFÜ
DIN
EG
EN
FEM
F
max
g
GAA
Meaning
Degrees Celsius
Degrees Fahrenheit
Amperes
Display operating unit
German labour protec
German Ordinance on Industrial Safety and Health
Employers’ liability insurance association
Employers’ liability insurance association act
Employers’ liability insurance association rule
Employers’ liability insurance association regulation
Approximately
Symbol that confirms conformity with the valid product-specific European
directives
International Commission on the Rules for the Approval of Electrical Equipment
Centimetres
Cubic centimetres
Remote data transmission
German standard
European Community
European standard
Fédération Européene de la Manutention
Maximum power
Grams
trial inspectorate
Indus
tion law
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7348011825 EN - 12/2015
Foreword 1
List of abbreviations
Abbreviation
Meaning
If applicable If applicable
GPRS General Packet Radio Service
h/d
Hours per day (time driven each day in hours)
ID no. ID number
ISO
International standard
kg Kilograms
3
kg/m
km/h
km/d
Kilograms per cubic metre
Kilometres per hour
Kilometres per day (kilometres driven each day)
kN Kilonewtons
kW Kilowatts
kWh/h
Energy consumption
lLitres
l/h
l/min
LAN Local area ne
LED
L
p
L
pAZ
LSP
o.s.
m
m/s
2
m/s
MAK
Litres per hour
Litres per minute
twork
Light emitting diode
Sound pressure level
Continuous sound pressure level in driver’s compartment
Load centre of gravity
Or similar
Metres
Metres per second
Metres per second squared
Maximum workplace concentration
Max. Maximum
Min. Minimum
min Minutes
rpm
mm
Revolution(s) per minute
Millimetres
N Newtons
Nm New
ton metres
348011825 EN - 12/2015 3
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1 Foreword
Your truck
Abbreviation
PIN
SE
SIT
StVZO
t
TRGS
a.s.
VVolts
VDE
VDI
VDMA
W Watts
WLAN Wireless local area network
e.g.
.
Meaning
Personal identification number
Superelastic
Snap-in tyre for simplified ass
German Road Traffic Licensing
Tonnes
Technical Regulations fo
And similar
Association for Electr
Association of Germa
German Engineering
For example
ical, Electronic & Information Technologies
n Engineers
Federation
Your truck
General
The truck des
tions corre
and safety r
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The trucks have been fitted with state-of-theart technology. All that remains is to handle
the truck safely and maintain its functionality.
These oper
necessary
observe th
commissio
accidents
remains va
cribed in these operating instruc-
sponds to the applicable standards
egulations.
ating instructions provide the
information to do this. Read and
e information provided before
ning the truck. This will prevent
and ensure that the warranty
lid.
embly
Regulations
r Hazardous Substances
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7348011825 EN - 12/2015
Foreword 1
Your truck
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of confo
carefully stored and made a
responsible authorities.
rmity must be
vailable to the
CE-Symbol
348011825 EN - 12/2015 5
57
1 Foreword
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
65
H
7348011825 EN - 12/2015
Foreword 1
Information about the documentati
on
Information about the documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describe all measures necessary for the safe operation and
proper maintenance of your truck in all possible variants available at the time of printing.
Special versions to meet customer requirements are documented in separate operating
instructions. If you have any questions, please
contact your authorised service centre.
Enter the production num
manufacturer from the na
provided:
Production number
...............................................
Year of manufacture
...................................................
Please quote the produ
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operatingcompany at any time. The
storage location isspecified in the "Overviews"
chapter.
If the operating instructions are lost, the
operator must obtain a replacement from the
manufacturer immediately.
The operating instr
spare parts list and
a spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
ber and year of
meplate in the space
ction number during all
uctions are included in the
can be reordered there as
348011825 EN - 12/2015 7
57
1 Foreword
Information about the documentati
NOTE
Please observe the definition o
responsible persons: "operat
ing company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your au
for technical support
thorised service centre
relating to your truck.
on
f the following
Copyright and tradem
These instruction
translated or made
ties—including as
express written ap
s must not be reproduced,
excerpts—except with the
proval of the manufacturer.
Explanation of in
ark rights
accessible to third par-
formation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
85
7348011825 EN - 12/2015
Foreword 1
on
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
Information about the documentati
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Explanation of the cross-references
Cross references are used to direct the reader
to the appropriate section or chapter.
Examples:
• Cross reference to a section: ⇒ Chapter "Explanation of the cross-references",P.1-9
• Cross reference to a chapter: ⇒ Chapter "Definition of terms used for responsible
persons", P. 26
Definition of directions
The directions "forwards" (1), "backwards" (3),
"right" (2) and "left" (4) refer to the installation
position of the parts as seen from the driver’s
compartment; the load is to the front.
348011825 EN - 12/2015 9
57
1
4
2
3
6210_001-031
1 Foreword
Information about the documentati
Schematic views
View of functions and operations
This documentation explains the (usually
sequential) chain of certain functions or operations. Schematic diagrams of a counterbalance truck are used to illustrate these procedures.
NOTE
These schematic diagrams are not representative of the structural state of the documented
truck. The diagrams are used solely for the
purpose of clarifying procedures.
View of the display operating unit
NOTE
Views of operating statuses and values in
the display of the display operating unit are
examples and partly dependent on the truck
equipment. As a result, the displays shown
of the actual operating statuses and values
can vary. Information that is not relevant for
descriptions is not shown.
on
6210_003-062
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Foreword 1
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
Disposal of component
s and
batteries
The truck is composed
components or batter
and disposed of, they
• disposed of,
• treated or
• recycled in accorda
national regulatio
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
of different materials. If
ies need to be replaced
must be:
nce with regional and
ns.
348011825 EN - 12/2015 11
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1 Foreword
Environmental considerations
12
57348011825 EN - 12/2015
2
Introduction
2 Introduction
Using the truck
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for
than those specified in the o
tions, the approval of the m
applicable, the relevant r
must be obtained beforeha
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
the truck is to be used for towing on a more
regular basis, the manufacturer should be
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
purposes other
perating instruc-
anufacturer and, if
egulatory authorities
nd to prevent haz-
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
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57348011825 EN - 12/2015
Introduction 2
Using the truck
DANGER
There is a risk of fatal injury from
falling off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used outdoors.
If the truck is equipped with the "particle
filter" equipment variant, it fulfils the essential
prerequisites for use in ventilated halls. The
national regulations for the country of use
must be observed.
Operation on public roads is only permitted
with the "StVZO" (Road Traffic Licensing
Regulations) equipment variant.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Routes, working areas and aisle
widths must conform to the specifications in
these operating instructions; see the chapter
entitled "Routes".
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed; see the chapter
entitled "Routes".
The truck is suitable for use in many different
countries, ranging from those situated in the
Tropics to those in Nordic regions (temperature range: -20°C to +40°C).
This truck is not designed to be operated in
cold stores.
The operating company must ensure suitable
fire protection for the relevant application in
348011825 EN - 12/2015 15
57
2 Introduction
Using the truck
the truck’s surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
NOTE
Please observe the definition of the following
responsible person: "operating company".
DANGER
Risk to health from exhaust gases!
Exhaust gases from internal combustion engines
are harmful to your health. In particular, the soot
particles contained in the diesel exhaust gas can
cause cancer. When the internal combustion
engine is left running, there is a risk of poisoning
due to the CO, CH and NOx components contained
in the exhaust gas.
Modern exhaust gas treatment systems (e.g.
catalytic converters, particle filters or comparable
systems) can clean exhaust gases in a way that
reduces the health hazard and risk of poisoning
when operating the truck.
– Observe the national laws and regulations when
using trucks with an internal combustion engine
in entirely or partially enclosed working areas.
– Always ensure sufficient ventilation.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
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57348011825 EN - 12/2015
Introduction 2
Residual risk
Residual risk
Residual dangers, residual risks
Despite careful working and compliance with
standards and regulations, the occurrence
of other risks when using the truck cannot be
entirely excluded.
The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risk cannot be
excluded.
Even beyond the narrow dan
truck itself, a residual r
Persons in this area aroun
exercise a heightened deg
so that they can react imme
of any malfunction, incid
WARNING
All persons that are in the vicinity of the truck
must be instructed regarding these risks that arise
through use of the truck.
In addition, we draw attention to the safety regulations in these operating instructions.
ger areas of the
isk cannot be excluded.
d the truck must
ree of awareness,
diately in the event
ent or breakdown etc.
Risks can include:
• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.
• Falling, tripping etc. when moving on
the truck, especially in wet weather, with
leaking consumables or on icy surfaces
• Fire and explosion risks due to batteries and
electrical voltages
• Human error resulting from failure to
observe the safety regulations,
• Unrepaired damage or defective and worn
components,
• Insufficient maintenance and testing
• Use of incorrect consumables
• Exceeding test intervals
348011825 EN - 12/2015 17
57
2 Introduction
Residual risk
The manufacturer is not held responsible for
accidents involving the truck caused by the
failure of the operating company to comply
with these regulations either intentionally or
carelessly.
Stability
The stability of the truck has been tested to the
latest technological standards and is guaranteed provided that the truck is used properly
and according to its intended purpose. These
standards only take into account the dynamic
and static tipping forces that can arise during
specified use in accordance with the operating rules and intended purpose. However, the
danger of exceeding the moment of tilt due to
improper use or incorrect operation and losing
stability can never be excluded.
The loss of stability can b
imised by the following ac
– Always secure the load against slipping,
e.g. by lashing.
– Always transport unstable loads in suitable
containers.
– Always drive slowly whe
– Drive with the load lowered.
– Even with sideshifts, align the load as
centrally as possible with the truck and
transport in this position.
– Avoid turning and dia
slopes or gradients.
– Never have the load facing downhill when
travelling on slopes or gradients.
– Pick up only loads of the approved width.
– Always take great ca
suspended loads.
– Do not drive over ramp edges or steps.
e avoided or mintions:
n cornering.
gonally driving across
re when transporting
Special risks associated with using the truck and attachments
Approval from the manufacturer and attachment manufacturer must be obtained each
18
57348011825 EN - 12/2015
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