Still RX70-20-600, RX70-25, RX70-25-600, RX70-30, RX70-30-600 Operator Manual
...
Original instructions
Diesel trucks
Pilot series
RX70-20/600
RX70-25
RX70-25/600
RX70-30
RX70-30/600
RX70-35
7381 7382 7383 7384 7389
7390
57368011501 EN - 10/2017
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Rules for the operating company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commissioning and storage of industrial trucks
thesafeoperationof
g
Internet address and QR code
The information c
by pasting the add
in a web browser or
an be accessed at any time
ress https://m.still.de/vdma
by scanning the QR code.
68011501 EN - 10/2017 I
573
Table of contents
1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformit
Accessories ......................................................... 7
Labelling points ...................................................... 8
Nameplate ......................................................... 10
Production number . . . ............................................... 10
StVZO(RoadTrafficLicensingRegulations)information ....................... 11
Using the truck ...................................................... 11
Proper usage ....................................................... 11
Proper use during towing .............................................. 12
Impermissibleuse ................................................... 12
Placeofuse ........................................................ 12
Usingworkingplatforms ............................................... 14
Information about the do
Scopeofthedocumentation ............................................ 15
Supplementarydocumentation .......................................... 16
Issue date and topicali
Copyrightandtrademarkrights .......................................... 17
Explanation of information symbols used . . ................................ 17
List of abbreviations
Definitionofdirections ................................................ 20
Schematicviews .................................................... 20
Environmental con
Packaging ......................................................... 22
Disposal of components and batteries ..................................... 22
y in accordance with Machinery Directive ............... 6
cumentation ..................................... 15
tyoftheoperatinginstructions .......................... 17
.................................................. 18
siderations .......................................... 22
g
2Safety
Definition of respon
Operatingcompany .................................................. 24
Specialist .......................................................... 24
Drivers ........................................................... 25
Basic principles for safe operation ....................................... 27
Insurance cover on company premises .................................... 27
Changes and retrofi
Changes to the overhead guard and roof loads .............................. 29
Warning regarding non-original parts ..................................... 29
sible persons ........................................ 24
tting ............................................... 27
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Table of contents
g
Damage, defects and misuse of safety systems . . . ........................... 30
Tyres ............................................................. 30
Medicalequipment ................................................... 32
Exercise caution when handling gas springs and accumulators .................. 32
Lengthoftheforkarms ................................................ 33
Residual risk ....................................................... 34
Residual dangers, residual risks ......................................... 34
Specialrisksassociatedwithusingthetruckandattachments ................... 35
Overview of hazards and coun
Danger to employees ................................................. 41
Safety tests ........................................................ 42
Regular safety inspection
Checkingthedieselengineemissions ..................................... 42
Truckswithparticlefilters .............................................. 43
Insulationtesting .................................................... 44
Safety regulations for handling consumables ............................... 45
Permissibleconsumables ............................................. 45
Oils .............................................................. 45
Hydraulicfluid ...................................................... 46
Batteryacid ........................................................ 47
Dieselfuel ......................................................... 48
Coolantandcoolingfluid .............................................. 50
Disposalofconsumables .............................................. 50
Emissions ......................................................... 52
termeasures ................................. 38
ofthetruck ..................................... 42
3Overviews
Overview .......................................................... 56
Driver's compartment ................................................. 57
Operating devices a
Display and operating unit . . . .......................................... 58
Operatingdevicesforhydraulicanddrivingfunctions .......................... 59
Double mini-lever
Three-waymini-lever ................................................. 61
Four-waymini-lever .................................................. 62
Joystick4Plus ...................................................... 63
Fingertip .......................................................... 64
Miniconsole ....................................................... 65
IV 5
nd display elements ................................... 58
.................................................... 60
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Table of contents
4 Operation
Testing and activities before daily use ..................................... 68
Visualinspections ................................................... 68
Climbinginandoutofthetruck .......................................... 71
Shelvesandcupholders .............................................. 72
Adjusting the MSG 65/MSG 75 d
Adjustingthearmrest ................................................. 77
Adjustingthesteeringcolumn ........................................... 78
Unlocking the emergency off
Switchingonthekeyswitch ............................................ 79
AccessauthorisationwithPINcode(variant) ................................ 82
Operating the signal horn .............................................. 9
Seatbelt .......................................................... 92
Driver'scab ........................................................ 95
Starting the engine ................................................... 96
Checkingthebrakesystemforcorrectfunction .............................. 97
Checkingthesteeringsystemforcorrectfunction ............................ 98
Checking the emergency o
Zeroadjustmentoftheloadmeasurement(variant) ........................... 99
Checking the vertical lift mast position (variant) for correct function . ...............101
Operating the display-
Displays ........................................................ . . 102
Adjustingthedisplays ................................................103
Symbolsinthedisplay ................................................1
Settingthedateortime ................................................109
Resetting the daily kilometres and daily operating hours .......................110
Setting the language
Softkeys for operating various equipment variants ............................111
ConfiguringBlue-Qefficiencymode ......................................111
Blue-Q efficiency mod
Functional description . ...............................................113
Switching off additional consumers .......................................114
Switching efficiency m
Driving ............................................................116
Safety regulations when driving .........................................116
Roadways .........................................................118
Settingthedriveprogramme ............................................121
Selectingthedrivedirection ............................................121
Actuating the drive dir
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 123
Actuating the drive direction switch, fingertip version ..........................123
operating unit ......................................102
.................................................110
e ...............................................113
odeBlue-Qonandoff ................................114
ectionswitch,mini-leverversion .........................122
river'sseat ................................ 73
switch ...................................... 79
fffunction ..................................... 99
g
2
04
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g
Actuatingthedrivedirectionswitch,mini-consoleversion ......................124
Startingtodrive .....................................................124
Starting drive mode, dual-ped
Operatingtheservicebrake ............................................129
Parkingbrake ......................................................130
Actuating the mechanical park
Steering ...........................................................132
Driving on ascending and descending gradients . . ...........................133
Reducing speed with a raised
Automatic shut-off of the internal combustion engine (variant) ...................134
Parking ...........................................................135
Parking the truck securely
Wheel chock (variant) ................................................136
Lifting ............................................................137
Liftingsystemvariants ................................................1
Automaticliftcutout(variant) ...........................................137
Liftmastverticalposition(variant) ........................................138
Typesofliftmast ....................................................142
Malfunctionsduringliftingmode .........................................144
Hydraulicblockingfunction .............................................145
Lifting system operati
Controlling the lifting system using a double mini-lever .........................147
Controllingtheliftingsystemusingatriplemini-lever ..........................148
Controlling the liftin
Controllingtheliftingsystemusingthejoystick4Plus ..........................150
Controlling the lifting system using the fingertip . . . ...........................152
Changing the fork arm
Forkextension(variant) ...............................................155
Operationwithreversibleforkarms(variant) ................................157
Handling loads ......................................................159
Safety regulations when handing loads ....................................159
Beforetakingupload .................................................160
Load measurement (v
Picking up loads .....................................................164
Danger area .......................................................165
Transportingpallets ..................................................1
Transporting suspended loads ..........................................166
Pickingupaload ....................................................167
Transporting loads ...................................................171
Setting down loads ...................................................172
Shakefunction(variant) ...............................................173
g system using a quadruple mini-lever ......................149
alversion(variant) .............................126
ingbrake ...................................130
load(variant) ................................134
andswitchingitoff ...............................135
ngdevices .........................................146
s ...............................................153
ariant) ...........................................161
37
66
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Table of contents
Drivingonlifts ......................................................177
Driving on loading bridges .............................................178
Attachments .......................................................180
Fittingattachments ..................................................180
Releasingthepressurefromthehydraulicsystem ............................182
General instructions for co
Controlling attachments using a double mini-lever ............................186
Controlling attachments using the double mini-lever and the 5th function ...........188
Controlling attachments us
Controlling attachments using the triple mini-lever and the 5th function .............192
Controlling attachments using a quadruple mini-lever .........................194
Controlling attachments u
Controllingattachmentsviathejoystick4Plus ...............................198
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........199
Controlling the attachme
Controlling attachments with the fingertip and 5th function ......................201
Clamp locking mechanism (variant) ......................................203
Taking up a load using att
Auxiliary equipment ..................................................207
Switchingthelightingonandoff .........................................207
Switching the rotating
Switchingthehazardwarningsystemonandoff .............................209
Switchingdirectionindicatorsonandoff ...................................209
Switching the double wo
STILLSafetyLight(variant) .............................................214
Operatingthewindscreenwiper/washer ...................................215
Filling the washer syst
FleetManager (variant) . ...............................................216
Shock recognition (variant) .............................................216
Cruise control (varian
Driverrestraintsystems(variants) .......................................220
Cab ..............................................................221
Opening the cab door
Closingthecabdoor ............................................... . . 222
Openingthesidewindows ........................................... . . 223
Closing the side win
Operatingtheinteriorlighting ...........................................224
Operating the rear window heating .......................................225
Radio(variant) ......................................................22
RadiowithBluetoothinterface(variant) ....................................227
Heatingsystem ................................................... . . 229
ntrollingattachments .............................184
ingatriplemini-lever .............................190
sing the quadruple mini-lever and the 5th function .........196
nts with the fingertip ...............................200
achments ......................................206
beacon on and off . . . ................................208
rkingspotlightsonandoff. ...........................212
em ..............................................215
t) ................................................216
.................................................221
dows ..............................................223
g
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g
Push-up roof window (variant) ..........................................230
Clipboard (variant) ...................................................231
12Vsocket ....................................................... . 231
Trailer operation ....................................................232
Towedload ....................................................... . 232
Coupling pin in the counterw
Automatictowcoupling ...............................................235
Towingtrailers ......................................................243
Display messages ...................................................245
Displaycontent .....................................................245
Errorcodetable .....................................................246
General messages ...................................................248
Drive-specificmessages ..............................................257
Refuelling .........................................................264
Diesel fuel - Specificati
Fillingupwithdieselfuel ...............................................267
Cleaning ..........................................................269
Cleaning the truck ...................................................269
Cleaning the electrical system ..........................................271
Cleaning load chains .................................................272
Cleaning the windows ................................................27
Afterwashing .......................................................273
Procedure in emergencies .............................................273
Emergency shutdown ................................................273
Procedureiftrucktipsover .............................................275
Emergency hammer ..................................................276
Emergency lowering .................................................276
Disconnectingthebattery ..............................................278
Jumpstarting .......................................................279
Towing .......................................................... . 281
Transporting the truck ................................................283
Transport ..........................................................283
Craneloading ......................................................285
Shutdown .........................................................289
Shuttingdownandstoringthetruck ......................................289
Recommissioningafterstorage .........................................290
eight ........................................233
ons .............................................264
2
I 57368011501 EN - 10/2017
VII
Table of contents
5 Maintenance
Safety regulations for maintenance .......................................294
Generalinformation ..................................................294
Workingonthehydraulicequipment ......................................294
Working on the electrical equipment ......................................295
Working on the ignition syst
Safetydevices ......................................................296
Setvalues ....................................................... . . 296
Liftingandjackingup .................................................296
Workingatthefrontofthetruck ..........................................296
General maintenance information ........................................298
Personnel qualifications ...............................................2
Informationforcarryingoutmaintenance ..................................298
Maintenance - 1000 hours/annually ......................................301
Maintenance - 3000 hours/
Orderingsparepartsandwearingparts ....................................305
Quality and quantity of the required operating materials ........................306
Lubricationplan .....................................................307
Maintenance data table ...............................................308
Providing access to maintenance points ...................................311
Openingthebonnet ................................................ . . 311
Closing the bonnet ...................................................313
Removingandattachingtherearcover ....................................315
Installing and removing th
Remaining ready for operation ..........................................317
Checking the engine oil level ...........................................317
Fillingthewashersystem ..............................................31
Cleaningtheradiator,checkingforleaks ...................................320
Topping up the cooling fluid and checking the coolant concentration ...............320
Draining water from the fue
Replacing the air filter cartridges .........................................323
ServicingtheETBparticlefilter ..........................................326
Eberspächer particle filt
Lubricatingthejointsandcontrols ........................................333
Maintainingtheseatbelt ...............................................334
Checkingthedriver'sseat .............................................33
Checking the door latch ...............................................336
Maintainingwheelsandtyres ...........................................336
Servicingthebattery .................................................339
Replacingfuses .....................................................342
Checkingthehydraulicoillevel ..........................................342
em ..........................................295
everytwoyears .................................305
ebottomplate ...................................316
lfilter .........................................322
ers - Regeneration . ................................330
g
98
8
6
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Table of contents
g
Checkingthehydraulicsystemforleaks ...................................343
Lubricatingtheliftmastandrollertrack ....................................344
Greasing the automatic tow cou
1000-hour maintenance/annual maintenance ...............................349
Othertasks ........................................................349
Checking the exhaust gas sys
Checking the lift cylinders and connections for leaks ..........................349
Checkingtheforkarms ................................................349
Checking the reversible for
pling ......................................345
tem .......................................349
karms ........................................350
6 Technical data
Dimensions ........................................................352
VDI datasheet for RX70-20/600 and RX70-25 ...............................354
VDI datasheet for RX70-
VDI datasheet for RX70-30/600 and RX70-35 ...............................362
Ergonomic dimensions ................................................366
Fuse assignment ....................................................367
25/600 and RX70-30 ...............................358
X57
368011501 EN - 10/2017
1
Foreword
1 Foreword
Your truck
Your truck
Description of the truck
General
Counterbalanced trucks of the series RX7020/25/30/35 with a load capacity of up to
3.5 t are equipped with an internal combustion/electric drive. The internal combustion/electric drive combines the advantages of
an internal combustion engine with the precise
control of an electric drive.
The bend-resistant and war
mast enables safe load hand
heavy loads. The comfort
partment features the mo
gonomic design to preven
and increase safety.
The low centre of gravity of the truck provides
stability, which is guaranteed if the truck is
used according to its intended use.
The truck is suitable for outdoor use. When
fitted with a particle filter, the truck is also
equipped for unrestricted indoor use. The
series is suitable for use multi-shift operation
and supports all of the FleetManager 4.x
functions.
p-resistant lift
ling, even with
able driver's comst up-to-date er-
t signs of fatigue
Brake system
The brake system of the truck is comprised of
three different brakes:
• Service brake
• Regenerative brake
• Parking brake
The service brake
oil-immersed mul
brake is used as th
braking or emerge
pedal. In the norma
regenerative brak
motor takes effect
converts the accel
into electrical en
decelerate as soon a
is released. Comple
from the accelerato
brake until it come
257
is based on a wear-free,
ti-discbrake. Thismulti-disc
e service brake for heavy
ncy braking with the brake
l working mode, the
e of the electric traction
. The regenerative brake
eration energy of the truck
ergy. This causes the truck to
s the accelerator pedal
tely removing your foot
r pedal causes the truck to
s to a standstill. A parking
368011501 EN - 10/2017
Foreword 1
Your truck
brake ensures that the truck remains securely
in place when parked.
Steering
The truck is equipped with a swing axle and
has kickback-free hydraulic rear-wheel steering. Stability is guaranteed when cornering
thanks to speed limitation based on the steering angle. Simple handling of the truck is assisted by the manoeuvrable steering axle.
Hydraulic system
All lift cylinders are hyd
oil volume required for t
mast is provided by a gear
to the internal combusti
directional control val
proportional technolog
sensitive movements and
the load. The hydraulic f
parameterised individu
service centre.
Uptothreehydrauliccircuitscanbeusedto
activate attachments (variant). Depending on
the equipment, a hydraulic accumulator is also
available in the lifting circuit for the purpose of
dampening pressure peaks in the hydraulic
system.
raulically actuated. The
he steering and the lift
pump connected
on engine. The
ve block with electrical
y ensures extremely
safe handling of
unctions can be
ally by the authorised
Drive concept
The internal combustion engine drives an
electric three-phase generator. The generated current is routed to a maintenance-free,
electrical 22-kW three-phase AC traction motor, which drives the truck using the two front
wheels. An electronic speed controller gently
provides high torque for both forwards and
backwards travel.
The components for t
lift drive are enclose
ingress of dust or moistu
the truck is suitable for
use. In addition, all dri
and lifting are mainten
The driving characteristics and lifting behaviour can be adapted to the application
he drive unit and the
d in order to prevent the
re. This means that
indoor and outdoor
ves for traction, steering
ance-free.
68011501 EN - 10/2017 3
573
1 Foreword
Your truck
or driving habits. Five drive programmes are
available for this purpose. The maximum driving speed is 22 km/h. The Blue-Q energy-saving mode reduces energy consumption by up
to 10%, without impairing performance.
Operating devices
The truck is characterised by an accessible
operating concept. When purchasing the
truck, a variety of operating devices and
equipment variants are available:
• Double mini-lever
• Triple mini-lever
• Quadruple mini-lever
• Joystick 4Plus
• Fingertip switch
• Single pedal
• Dual pedal
Hands are always kept free for steering and
for controlling the operational movements to
allow efficient working. The forces that need
to be applied for this purpose are reduced to
a minimum thanks to the compact steering
wheel.
Operational information, such as the fuel level
or the current energy-saving modeBlue-Q are
shown in the display-operating unit.
For drive mode, the tru
single-pedal or dualaccelerator pedal is use
brake (electric brake) t
situations or when carry
driver can also brake the tr
service brake by pressing the
In dual-pedal operation, the tr
pedal for the "Forwards" driv
one pedal for the "Reverse" driv
Acceleration and braking behav
individually selected from five
programmes.
ck features either
pedal operation. The
d to accelerate and
he truck. In emergency
ing heavy loads, the
uck using the
brake pedal.
uck has one
e direction and
e direction.
iour can be
different drive
General
The truck described in thes
tions corresponds to the app
and safety regulations.
457
e operating instruc-
licable standards
368011501 EN - 10/2017
Foreword 1
Your truck
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The trucks have been fitted with state-of-theart technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructio
necessary information to do
observe the information pro
commissioning the truck. Th
accidents and ensure that th
ns provide the
this. Read and
vided before
is will prevent
e warranty
remains valid.
CE labelling
The manufacturer uses CE
cate that the truck compl
and regulations valid at
This is confirmed by the is
of conformity. The CE la
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
labellingtoindi-
ies with the standards
the time of marketing.
sued EC declaration
belling is attached to
68011501 EN - 10/2017 5
573
CE-Symbol
1 Foreword
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
657
H
368011501 EN - 10/2017
Foreword 1
Your truck
Accessories
• Key for key switch (two pieces)
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering
gency
68011501 EN - 10/2017 7
573
1 Foreword
Your truck
Labelling points
16
DANGER
DANGER
18
17
DANGER
DANGER
12
16
10
17
24
11
18
25
5
8
9
2
15
5
6
L
WA
1
25
5
DANGER
9
8
20
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
Battery voltage
Tension batterie
Batteriespannung
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
max
min.*
*
12
kg
kg
kg
kg
1
7
4
20xx
10 bar
16
7
STILL GmbH Hamburg
nach nationalen Vorschriften
basierend auf den EG-Richtlinien:
2009/104/EG, 99/92/EG
Die Prüfplakette ersetzt nicht das Prüfprotokoll
17
24
6
10
D
A
N
G
E
R
11
13
14
23
13
14
3
4
2
3
Regelmäßige Prüfung
(FEM 4.004)
Nächste Prüfung
Mitglied der:
Fédération
Européene
de la Manutention
2
1080
1080
5430
1080
1010
1050
1150 1310
5030 1270
4430
1110 12301250 1500
3
4030 1150 1260 12001500
3730 1180 1290 14301500
1500
3430 1210 1330 1470
800 700
600
500
1
22
15
DANGER
56344391019
19
1
2
3
4
21
73XX_003-002
7
857
368011501 EN - 10/2017
Foreword 1
Your truck
1 Decal information: "Dual-pedal operation"
(variant)
2 Manufacturer's label text
3 Decal information: FEM test
4 Inspection sticker
5 Warning sign: Passengers are not allowed
6 Decal information: Lifting gear attachment
point
7 Decal information: Tyre filling pressure
8 Decal information: Traction dynamics
9 Cable strap
10 Decal information: Do not jump off if the
truck is tipping over / Lean in the opposite
direction to which the truck is tipping
11 Decal information: Caution / Read the
operating instructions / Fasten seat belt
12 Decal information: Lifting gear attachment
point
13 Decal information: Parking brake released
14 Decal information: Parking brake applied
15 Decal information: Caution / Read the
operating instructions / Fasten seat belt
/ Apply parking brake when leaving the
truck / Passengers are not allowed / Do
not jump off if the truck is tipping over / Lean
in the opposite direction to which the truck is
tipping
16 Warning sign: Danger due to shearing /
Danger due to high fluid pressure
17 Warning sign: Do not stand underneath the
fork / Do not stand on the fork
18 Decal information: Sound power level
19 Capacity rating plate
20 Decal information: Nameplate
21 Factory number
22 Capacity rating plate: Attachment (variant)
23 Decal information: StVZO (German Road
Traffic Licensing Regulations) information
(variant)
24 Decal information: Microphone for hands-
free device (variant)
25 Decal information: Radio with Bluetooth
interface (variant)
68011501 EN - 10/2017 9
573
1 Foreword
4
Your truck
Nameplate
The truck can be identified from the information on the nameplate.
The information for the battery weights (5,
6) and the ballast weight (7) only applies to
electric forklift trucks.
1
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
13
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
12
Battery voltage
Tension batterie
Batteriespannung
11
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
2
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
max
min.*
*
D-22113 Hamburg
Berzeliusstr. 10
3
4
kg
5
kg
kg
6
kg
7
Production number
NOTE
The production number is used to identify the
truck. It can be found on the nameplate and
must be referred to in all technical questions.
The production number contains the following
coded information:
(1) Production location
(2) Model
(3) Year of manufacture
(4) Sequential number
10
9
8
6210_921-003_V3
1 Type
2 Production number
3 Year of manufacture
4 Tare weight in kg
5 Max. permissible battery weight in kg
6 Min. permissible battery weight in kg
7 Ballast weight in kg
8 Address of manufacturer
9 Refer to the technical data listed in these
operating instructions for more detailed
information
10 CE labelling
11 Nominal drive power in kW
12 Battery voltage in V
13 Rated capacity in kg
xx xxxx x xxxxx
1
2
3
4
7090_921-004
10 5
7368011501 EN - 10/2017
Foreword 1
Using the truck
StVZO (Road Traffic Licensing
Regulations) information
This label includes informa
and load distribution of the
tion on the weight
truck.
12
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
k may only be used for its proper
The truc
purpose
opera
If the truck is to be used for purposes other
than those specified in the operating instructions, the approval of the manufacturer and, if
applicable, the relevant regulatory authorities
must be obtained beforehand to prevent hazards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
as set out and described in these
ting instructions.
5
1 Tare weight (in kg)
2 Permitted total weight (in kg)
3 Permitted front axle weight (in kg)
4 Permitted rear axle weight (in kg)
5 Payload (in kg)
3 4
7094_003-098
68011501 EN - 10/2017 11
573
1 Foreword
Using the truck
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
the truck is to be used for towing on a more
regular basis, the manufacturer should be
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
DANGER
There is a risk of fatal injury from falling
off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstac
inclined surface
king is not permissible on
sorramps.
Place of use
The truck can b
If the truck is equipped with the "particle
filter" equipment variant, it fulfils the essential
prerequisites for use in ventilated halls. The
national regulations for the country of use
must be observed.
12 5
e used outdoors.
7368011501 EN - 10/2017
Foreword 1
Using the truck
Operation on public roads is only permitted
with the "StVZO" (Road Traffic Licensing
Regulations) equipment variant.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The ground must have an adequ
capacity (concrete, asphal
surface. Routes, working ar
widths must conform to the sp
these operating instructio
entitled "Routes".
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed; see the chapter
entitled "Routes".
The truck is suitable for use in many different
countries, ranging from those situated in the
Tropics to those in Nordic regions (temperature range: -20°C to +40°C).
This truck is not designe
cold stores.
The operating company must ensure suitable
fire protection for the relevant application in
the truck's surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
ate load
t) and a rough
eas and aisle
ecifications in
ns; see the chapter
dtobeoperatedin
NOTE
Please observe the definition of the following
responsible person: "operating company".
68011501 EN - 10/2017 13
573
1 Foreword
Using the truck
DANGER
Risk to health from exhaust gases!
Exhaust gases from internal combustion engines
are harmful to your health. In particular, the soot
particles contained in the diesel exhaust gas can
cause cancer. When the internal combustion
engine is left running, there is a risk of poisoning
due to the CO, CH and NOx components contained
in the exhaust gas.
Modern exhaust gas treatment systems (e.g.
catalytic converters, particle filters or comparable
systems) can clean exhaust gases in a way that
reduces the health hazard and risk of poisoning
when operating the truck.
– Observe the national laws and regulations when
using trucks with an internal combustion engine
in entirely or partially enclosed working areas.
– Always ensure sufficient ventilation.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
14 5
7368011501 EN - 10/2017
Foreword 1
Information about the documentati
on
Information about the documentation
Scope of the documentation
• Original operating instructions
• Original operating instructions for attachments (variant)
• Depending on the truck equi
operating instructions ma
NOTE
Refer to the additional information in the
section entitled "Rules for the operating
company of industrial trucks".
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all
possible variants available at the time of
printing. Special versions to meet customer
requirements (UPA) are documented in
separate operating instructions. If you have
any questions, please contact your authorised
service centre.
Enter the production number and year of
manufacture from the nameplate in the space
provided:
Production number:
Year of manufacture:
pment, "UPA"
yalsobeprovided
Please quote the production number in all
technical enquiries.
Each truck comes with a set of original operating instructions. These instructions must
be stored carefully and must be available to
the driver and operating company at all times.
The storage location is specified in the chapter
entitled "Overviews".
If the original operating instructions are lost,
the operating company must immediately
obtain a copy of the original operating instructions from the manufacturer as a replacement.
– Contact the authorised service centre
regarding this matter.
The personnel responsible for operating,
maintaining and servicing the industrial
68011501 EN - 10/2017 15
573
1 Foreword
Information about the documentati
truck must be familiar with these operating
instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
Safely store the entirety of th
and pass the documentation o
quent operating company whe
or selling the truck.
NOTE
e documentation
Please note the definition of the following
responsible persons: "operating company"
and "driver".
Supplementary documentation
This industrial truck can be fitted with unplanned equipment () that deviates from the
standard equipment and/or the variants.UPA
The UPA may be, for example:
• Special sensors
• Special attachments
• Towing devices
• Customised attachments
In this case, the industrial truck has additional
documentation. This may be in the form of an
insert or separate operating instructions.
The original operating instructions for this
industrial truck are valid for the operation
of standard equipment and variants without
restriction. The operational and safety information in the original operating instructions
continues to be valid in its entirety unless it is
countermanded in this additional documentation.
The requirements for the qualification of
personnel as well as the time for maintenance
may vary. This is defined in the additional
documentation.
– If you have any questions, please contact
your authorised service centre.
on
n to the subse-
ntransferring
16 5
7368011501 EN - 10/2017
Foreword 1
Information about the documentati
on
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your author
for technical support rela
ised service centre
ting to your truck.
Copyright and trademark
These instructions mus
translated or made acce
ties—including as exce
express written approv
al of the manufacturer.
Explanation of infor
rights
t not be reproduced,
ssible to third par-
rpts—except with the
mation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
For technical requirements that require
special attention.
68011501 EN - 10/2017 17
573
1 Foreword
Information about the documentati
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviati
of operating instructi
viations that are liste
appear in these operati
Abbreviation
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current
DFÜ
DIN
EG
EN
FEM
F
max
GAA Gewerbeaufsichtsamt
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
Berufsgenossenschaftlicher Grundsatz
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on the Rules for the Approval
of the Electrical Equipment
Da
D
E
Eu
Fédération Européene de la Manutention
maximum Force
ons applies to all types
ons. Not all of the abbre-
d here will necessarily
ng instructions.
tenfernübertragung
eutsches Institut für Normung
uropean Community
ropean standard
on
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working
equipment directive
German insurance company for the company and employees
German principles and test specifications
for occupational health and safety
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Direct current
Remote data transmission
erman standardisation organisation
G
European Federation of Materials Handling and Storage Equipment
Maximum power
German authority for monitoring/issuing
regulations for worker protection, environmental protection, and consumer protection
18 5
7368011501 EN - 10/2017
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