Still RX70-16, RX70-18, RX70-20 Operator Manual
Original instructions
Diesel truck
RX70-16
RX70-18
RX70-20
7311 7312 7313
174749 EN - 03/2017
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
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749 EN - 03/2017 I
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Table of contents
1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformit
Accessoriesoverview ................................................. 7
Overview ........................................................... 8
Nameplate ......................................................... 10
Production number . . . ............................................... 11
StVZO(RoadTrafficLicensingRegulations)information ....................... 11
Use of truck ........................................................ 11
Proper usage ....................................................... 11
Proper use during towing .............................................. 12
Impermissibleuse ................................................... 12
Placeofuse ........................................................ 13
Usingworkingplatforms ............................................... 14
Information about docum
Documentationscope ................................................ 15
Supplementarydocumentation .......................................... 16
Issue date and topicali
Copyrightandtrademarkrights .......................................... 17
Explanation of information symbols used . . ................................ 17
List of abbreviations
Definitionofdirections ................................................ 20
Schematicviews .................................................... 20
Environmental con
Packaging ......................................................... 22
Disposal of components and batteries ..................................... 22
y in accordance with Machinery Directive ............... 6
entation ........................................ 15
tyoftheoperatinginstructions .......................... 17
.................................................. 18
siderations .......................................... 22
g
2Safety
Definition of respon
Operatingcompany .................................................. 24
Specialist .......................................................... 24
Drivers ........................................................... 25
Essentials for safe operation ........................................... 27
Insurance cover on company premises .................................... 27
Changes and retrofi
Changes to the overhead guard and roof loads .............................. 29
Warning regarding non-original parts ..................................... 29
sible persons ........................................ 24
tting ............................................... 27
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Table of contents
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Damage, defects and misuse of safety systems . . . ........................... 30
Tyres ............................................................. 30
Medicalequipment ................................................... 32
Exercise caution when handling gas springs and accumulators .................. 32
Lengthoftheforkarms ................................................ 33
Residual risk ....................................................... 34
Residual dangers, residual risks ......................................... 34
Specialrisksassociatedwithusingthetruckandattachments ................... 35
Overview of hazards and coun
Danger to employees ................................................. 41
Safety inspections ................................................... 42
Regular safety inspection
Checkingthedieselengineemissions ..................................... 42
Truckswithparticlefilters .............................................. 43
Insulationtesting .................................................... 44
Safety regulations when handling consumables ............................. 45
Permissibleconsumables ............................................. 45
Oils .............................................................. 45
Hydraulicfluid ...................................................... 46
Batteryacid ........................................................ 47
Dieselfuel ......................................................... 48
Coolantandcoolingfluid .............................................. 50
Disposalofconsumables .............................................. 50
Emissions ......................................................... 52
termeasures ................................. 38
ofthetruck ..................................... 42
3Overviews
General view ....................................................... 56
Driver's compartment ................................................. 57
Operating and displ
Display and operating unit . . . .......................................... 58
Operatingdevicesforhydraulicanddrivingfunctions .......................... 59
Double mini-lever
Three-waymini-lever ................................................. 61
Four-waymini-lever .................................................. 62
Joystick4Plus ...................................................... 63
Fingertip .......................................................... 64
Miniconsole ....................................................... 65
IV 1
ay elements ......................................... 58
.................................................... 60
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Table of contents
4 Operation
Testing and activities before daily use ..................................... 68
Visualinspections ................................................... 68
Checkingthecoolingfluidlevel .......................................... 71
Checking the engine oil level ........................................... 72
Climbing in and out of the tru
Shelvesandcupholders .............................................. 74
AdjustingtheMSG65/MSG75driver'sseat ................................ 75
Adjustingthearmrest ................................................. 79
Adjustingthesteeringcolumn ........................................... 80
Unlockingtheemergencyoffswitch ...................................... 80
Switchingonthekeyswitch
AccessauthorisationwithPINcode(variant) ................................ 84
Operating the signal horn .............................................. 94
Seatbelt .......................................................... 94
Driver'scab ........................................................ 97
Starting the engine ................................................... 98
Checking the brake syste
Checkingthesteeringsystemforcorrectfunction ............................101
Checking the emergency off function .....................................101
Zero adjustment of the l
Checking the vertical lift mast position (variant) for correct function . ...............104
Operation of the display operating unit ....................................105
Displays ........................................................ . . 105
Adjustingthedisplays ................................................106
Symbolsinthedisplay ................................................106
Setting the date or time
Resetting the daily kilometres and daily operating hours .......................111
Setting the language . . ...............................................112
Soft key button for operat
ConfiguringBlue-Qefficiencymode ......................................113
Blue-Q efficiency mode ...............................................115
Functional description . ...............................................1
Effects on additional consumers .........................................115
SwitchingefficiencymodeBlue-Qonandoff ................................116
Driving ............................................................117
Safety regulations when driving .........................................117
Driveways ....................................................... . . 119
Setting the drive prog
Selectingthedrivedirection ............................................122
Actuatingthedrivedirectionswitch,mini-leverversion .........................123
ck .......................................... 73
............................................ 81
mforcorrectfunction ..............................100
oadmeasurement(variant) ...........................102
................................................111
ing various equipment variants .......................112
rams .............................................122
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Actuating the vertical rocker switch for the "drive direction", joystick 4Plusversion ....124
Actuating the drive direction switch, fingertip version ..........................124
Actuating the drive direction
Startingtodrive .....................................................125
Starting drive mode, dual-pedal version (variant) . . ...........................127
Operatingtheservicebrake ............................................13
Parkingbrake ......................................................131
Actuating the mechanical parking brake ...................................131
Actuating the electric park
Steering ...........................................................138
Driving on ascending and descending gradients . . ...........................139
Reducing speed with a raise
Automatic shut-off of the internal combustion engine (variant) ...................140
Parking ...........................................................141
Parking the truck securel
Wheel chock (variant) ................................................142
Lifting ............................................................143
Lifting system variants
Automaticliftcutout(variant) ...........................................143
Liftmastverticalposition(variant) ........................................144
Typesofliftmast ....................................................148
Malfunctionsduringliftingmode .........................................150
Hydraulicblockingfunction .............................................151
Lifting system operati
Controlling the lifting system using a double mini-lever .........................153
Controllingtheliftingsystemusingatriplemini-lever ..........................154
Controlling the lift
Controllingtheliftingsystemusingthejoystick4Plus ..........................156
Controlling the lifting system using the fingertip . . . ...........................158
Changing the fork arm
Forkextension(variant) ...............................................161
Operationwithreversibleforkarms(variant) ................................163
Workingwithloads ...................................................165
Safety regulations when handing loads ....................................165
Beforetakingupload .................................................166
Load measurement (va
Picking up loads .....................................................170
Danger area .......................................................171
Transportingpallets ..................................................17
Transporting suspended loads ..........................................172
Loadpickup ...................................................... . 173
ing system using a quadruple mini-lever ......................155
switch,mini-consoleversion ......................125
ingbrake ......................................133
dload(variant) ................................140
yandswitchingitoff ...............................141
................................................143
ngdevices .........................................152
s ...............................................159
riant) ...........................................167
0
2
VI 1
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Table of contents
Transportingloads ...................................................177
Settingdownloads ...................................................178
Drivingonlifts ......................................................180
Driving on loading bridges .............................................181
Attachments .......................................................182
Fittingattachments ..................................................182
Releasingthepressurefromthehydraulicsystem ............................184
Generalinstructionsforcontrollingattachments .............................186
Controlling attachments us
Controlling attachments using the double mini-lever and the 5th function ...........190
Controllingattachmentsusingatriplemini-lever .............................192
Controlling attachments u
Controlling attachments using a quadruple mini-lever .........................196
Controlling attachments using the quadruple mini-lever and the 5th function .........198
Controlling attachments
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........201
Controlling the attachments with the fingertip ...............................202
Controlling attachment
Clamp locking mechanism (variant) ......................................205
Takingupaloadusingattachments ......................................208
Auxiliary equipment ..................................................20
Switchingthelightingonandoff .........................................209
Switching the rotating beacon on and off . . . ................................210
Switching the hazard wa
Switchingdirectionindicatorsonandoff ...................................211
Switching the double working spotlights on and off. ...........................214
STILL SafetyLight (v
Operatingthewindscreenwiper/washer ...................................217
Fillingthewashersystem ..............................................217
FleetManager (variant
Shock recognition (variant) .............................................218
Cruisecontrol(variant) ................................................218
Driver restraint syst
Cab ..............................................................223
Opening the cab door . . ...............................................223
Closing the cab door
Openingthesidewindows ........................................... . . 224
Closing the side windows ..............................................225
Operating the inte
Operating the rear window heating .......................................227
Radio(variant) ......................................................227
riorlighting ...........................................226
ing a double mini-lever ............................188
singthetriplemini-leverandthe5thfunction .............194
viathejoystick4Plus ...............................200
s with the fingertip and 5th function ......................203
rningsystemonandoff .............................210
ariant) .............................................216
) ................................................217
ems(variants) .......................................222
.................................................224
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Heatingsystem .....................................................228
Push-up roof window (variant) ..........................................229
Clipboard (variant) ...................................................230
Trailer operation ....................................................231
Towedload ....................................................... . 231
Coupling pin in the counterw
Automatictowcoupling ...............................................234
Towingtrailers ......................................................242
Display messages ...................................................244
Displaycontent .....................................................244
Errorcodetable .....................................................245
General messages ...................................................247
Drive-specificmessages ..............................................256
Malfunctionsintheelectricparkingbrake ..................................263
Refuelling .........................................................269
Dieselfuel-Specifications .............................................269
Topping up the diesel fuel ..............................................273
Cleaning ..........................................................275
Cleaning the truck ...................................................275
Cleaning the electrical system ..........................................277
Cleaning load chains .................................................27
Cleaning the windows ................................................278
Afterwashing .......................................................279
Behaviour in emergenc
Emergency shutdown ................................................279
Procedureiftrucktipsover .............................................281
Emergency hammer ..................................................282
Emergency lowering .................................................282
Emergency operation of the electric parking brake . ...........................284
Disconnecting the batte
Jumpstarting .......................................................286
Towing .......................................................... . 288
Transporting the truck ................................................290
Transport ..........................................................290
Craneloading ......................................................292
Shutdown .........................................................295
Shuttingdownandstoringthetruck ......................................295
Returningtoserviceafterstorage ........................................297
eight ........................................232
ies .............................................279
ry ..............................................285
8
I 174749 EN - 03/2017
VII
Table of contents
5 Maintenance
Safety instructions for maintenance ......................................300
Generalinformation ..................................................300
Workingonthehydraulicequipment ......................................300
Working on the electrical equipment ......................................301
Working on the ignition syst
Safetydevices ......................................................302
Setvalues ....................................................... . . 302
Liftingandjackingup .................................................302
Workingatthefrontofthetruck ..........................................302
General maintenance information ........................................304
Personnel qualifications ...............................................3
Informationforcarryingoutmaintenance ..................................304
Maintenance - 1000 hours/annually ......................................307
Maintenance — 3000 hours/
Orderingsparepartsandwearingparts ....................................311
Quality and quantity of the required operating materials ........................312
Lubricationplan .....................................................313
Maintenance data table ...............................................314
Providing access to maintenance points ...................................317
Openingthebonnet ................................................ . . 317
Closing the bonnet ...................................................317
Installingandremovingthebottomplate ...................................318
Maintenance after first 5
Maintenance during the break-in period . . . ................................320
Remaining ready for operation ..........................................321
Cleaning the radiator,
Topping up the cooling fluid and checking the coolant concentration ...............321
Changing the air filter insert ............................................323
Draining water from the
Eberspächer particle filters - Regeneration . ................................326
Lubricatingthejointsandcontrols ........................................329
Maintaining the seat belt
Checkingthedriver'sseat .............................................331
Checking the door latch ...............................................332
Servicing wheels and tyre
Servicingthebattery .................................................334
Replacingfuses .....................................................336
Checking the hydraulic
Checkingthehydraulicsystemforleaks ...................................337
Lubricatingtheliftmastandrollertrack ....................................338
em ..........................................301
everytwoyears ................................311
0 operating hours ..................................320
checkingforleaks ...................................321
fuelfilter .........................................325
...............................................330
s .............................................332
oillevel ..........................................336
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Table of contents
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Greasingtheautomatictowcoupling ......................................339
Changing the heating system fresh air filter .................................341
1000-hour maintenance / Annua
Othertasks ........................................................343
Checking theribbed V-belt . . . ..........................................343
Checking the exhaust gas sys
Changing the fuel filter ................................................344
Changing the fuel filter for Eberspächer particle filters .........................345
Checking the lift cylinders
Checkingtheforkarms ................................................346
Checkingthereversibleforkarms ........................................346
l maintenance ..............................343
tem .......................................343
and connections for leaks ..........................345
6 Technical data
Dimensions ........................................................348
VDI datasheet for RX70-16, RX70-18 and RX70-20 ..........................350
Ergonomic dimensions ................................................354
Fuse assignment ....................................................356
X17
4749 EN - 03/2017
1
Foreword
1 Foreword
Your truck
Your truck
Description of the truck
General
The internal combustion engine-powered
trucks of series RX70-16/18/20 with a load
capacity of up to 2 t are equipped with a
diesel-electric drive. The diesel-electric drive
combines the advantages of the diesel engine
with the precise control of an electric drive.
The bend-resistant and war
mast enables safe load hand
heavy loads. The comfortab
partment features the mo
gonomic design to preven
and increase safety.
The low centre of gravity of the truck provides
stability, which is guaranteed if the truck is
used according to its intended use.
Brake system
The brake system of the truck is comprised of
three different brakes:
• Service brake
• Regenerative brake
• Parking brake
The service brake is based on a wear-free,
oil-immersed multi-disc brake. This multi-disc
brake is used as the service brake for heavy
braking or emergency braking with the brake
pedal. In the normal working mode, the
regenerative brake of the electric traction
motor takes effect. The regenerative brake
converts the acceleration energy of the truck
into electrical energy. This causes the truck to
decelerate as soon as the accelerator pedal
is released. Completely removing your foot
from the accelerator pedal causes the truck to
brake until it comes to a standstill. A parking
brake ensures that the truck remains securely
in place when parked.
p-resistant lift
ling, even with
le driver's com-
st up-to-date er-
t signs of fatigue
Engine
The truck is equipped with
four-stroke diesel engin
217
a four-cylinder,
e. The engine is
4749 EN - 03/2017
Foreword 1
Your truck
cooled by means of a closed coolant circuit.
The engine is lubricated via forced circulation
lubrication. The combustion air is drawn in and
cleaned by a dry air filter. Different equipment
variants are available, for example a diesel
particle filter.
Hydraulic system
All lift cylinders are hydraulically actuated.
The required oil volume flow is realised via a
gear pump, which is connected to the internal
combustion engine. The proportional valve
technology provides particularly sensitive
movements and safe handling of the load.
The hydraulic functions can be parameterised
individually by the authorised service centre.
Up to three hydraulic circ
activate attachments (va
the equipment, a hydrauli
available in the lifting c
dampening pressure peaks
system.
uitscanbeusedto
riant). Depending on
c accumulator is also
ircuit for the purpose of
in the hydraulic
Drive concept
The internal combustion engine drives an
electric generator. The generated current
is directed to an electric traction motor, which
drives the truck. An electronic speed controller
gently provides high torque for both forwards
and backwards travel.
The components for the drive unit and the
lift drive are enclosed in order to prevent the
ingress of dust or moisture. This means that
the truck is suitable for indoor and outdoor
use. In addition, all drives for traction, steering
and lifting are maintenance-free.
The driving characterist
haviour can be adapted to t
or driving habits. Five d
available for this purpo
driving speed is 22 km/h.
mode Blue-Q reduces ener
up to 10%, without impair
ics and lifting be-
he application
rive programmes are
se. The maximum
The energy-saving
gy consumption by
ing performance.
749 EN - 03/2017 3
174
1 Foreword
Your truck
Operating devices
The truck is characterised by an accessible
operating concept. When purchasing the
truck, a variety of controls and equipment
variants are available:
• Double mini-lever
• Triple mini-lever
• Quadruple mini-lever
• Joystick 4Plus
• Fingertip switch
• Single pedal
• Dual pedal
Hands are always kept free for steering and
for controlling the operational movements to
allow efficient working. The forces that need
to be applied for this purpose are reduced to
a minimum thanks to the compact steering
wheel. The simple handling of the truck is
assisted by the agile steering axle.
General
The truck described in these operating instructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfitt
art technology. All tha
the truck safely and mai
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
ed with state-of-the-
t remains is to handle
ntain its functionality.
417
4749 EN - 03/2017
Foreword 1
Your truck
CE labelling
The manufacturer uses CE labe
cate that the truck complies w
and regulations valid at the t
This is confirmed by the issued
of conformity. The CE labelli
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
llingtoindi-
ith the standards
ime of marketing.
EC declaration
ng is attached to
CE-Symbol
749 EN - 03/2017 5
174
1 Foreword
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
617
H
4749 EN - 03/2017
Foreword 1
Your truck
Accessories overview
• Key for key switch (2 pieces)
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering
gency
749 EN - 03/2017 7
174
1 Foreword
Your truck
Overview
15
DANGER
DANGER
L
WA
16
DANGER
DANGER
18
22
17
11
21
12
8
9
2
15
10
5
6
16
1
5
11
17
10 bar
DANGER
9
8
19
2
5430
5030 1270
4430
4030 1150 1260 1200 1500
3730 1180 1290 1430 1500
3430 1210 1330 1470
7
D
A
N
G
E
R
1080
1080
1010
1050
1150 1310
1110 1230 1250 1500
3
800 700
1
13
14
2
15
7
Regelmäßige Prüfung
(FEM 4.004)
Nächste Prüfung
12
16
19
20
3
6
4
STILL GmbH Hamburg
nach nationalen Vorschriften
basierend auf den EG-Richtlinien:
2009/104/EG, 99/92/EG
20xx
10
Die Prüfplakette ersetzt nicht das Prüfprotokoll
Mitglied der:
Fédération
Européene
de la Manutention
13
1080
22
1500
600
500
1
14
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
Battery voltage
Tension batterie
Batteriespannung
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
max
min.*
*
20
kg
kg
kg
kg
21
xx xxxx x xxxxx
3
4
56344391019
1
2
3
4
7
18
DANGER
7314_003-017_V11
817
4749 EN - 03/2017
Foreword 1
Your truck
1 Decal information: "Dual-pedal operation"
(variant)
2 Manufacturer's label text
3 Decal information: FEM audit
4 Inspection sticker
5 Warning sign: Passengers are not allowed
6 Decal information: Lifting gear attachment
point
7 Decal information: Tyre filling pressure
8 Decal information: Driving dynamics
9 Cable strap
10 Decal information: Do not jump off if the
truck is tipping over / Lean in the opposite
direction to which the truck is tipping
11 Decal information: Caution / Read the
operating instructions / Fasten the seat belt
12 Decal information: Lifting gear attachment
point
13 Decal information: Parking brake released
14 Decal information: Parking brake applied
15 Warning sign: Danger due to shearing /
Danger due to high fluid pressure
16 Warning sign: Do not stand underneath the
fork / Do not stand on the fork
17 Decal information: Sound power level
18 Decal information: Caution / Read the
operating instructions / Fasten the seat belt
/ Apply the parking brake when leaving the
truck / Passengers are not allowed / Do not
jump off if the truck is tipping over / Lean in
the opposite direction to which the truck is
tipping
19 Decal information: StVZO (German Road
Traffic Licensing Regulations) information
(variant)
20 Decal information: nameplate
21 Decal information: Factory number
22 Decal information: capacity rating plate
749 EN - 03/2017 9
174
1 Foreword
Your truck
Nameplate
The truck can be identified from the information on the nameplate.
1
2
3
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
12
11
10
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
Battery voltage
Tension batterie
Batteriespannung
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
9
max
min.*
*
8
kg
kg
kg
kg
6210_921-003_V2
4
5
6
7
1 Type
2 Production number
3 Year of manufacture
4 Tare weight in kg
5 Max. permissible battery weight in kg (for
electric forklift trucks only)
6 Min. permissible battery weight in kg (for
electric forklift trucks only)
7 Ballast weight in kg (for electric forklift trucks
only)
8 Refer to the technical data listed in these
operating instructions for more detailed
information
9 CE labelling
10 Nominal drive power in kW
11 Battery voltage in V
12 Rated capacity in kg
10 1
74749 EN - 03/2017
Foreword 1
Use of truck
Production number
NOTE
The production number is used to identify the
truck. It can be found on the nameplate and
must be referred to in all technical questions.
The production number contains the following
coded information:
(1) Production location
(2) Model
(3) Year of manufacture
(4) Sequential number
StVZO (Road Traffic Licensing
Regulations) information
This label includes information on the weight
and load distribution of the truck.
xx xxxx x xxxxx
1
2
3
4
7090_921-004
12
Use of truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
749 EN - 03/2017 11
174
1 Tare weig
2 Permitte
3 Permi
4Per
5 Payload (in kg)
ht (in kg)
d total weight (in kg)
tted front axle weight (in kg)
mitted rear axle weight (in kg)
5
34
7094_003-098
1 Foreword
Use of truck
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for purposes other
than those specified in the operating instructions, the approval of the manufacturer and, if
applicable, the relevant regulatory authorities
must be obtained beforehand to prevent hazards.
The maximum load to be lifted
the capacity rating plate (l
must not be exceeded; see als
entitled "Before picking up
Proper use during towing
This truck is suitable fo
of trailers and is equipp
for this purpose. This oc
not exceed 2% of the daily
the truck is to be used for
regular basis, the manu
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
is specified on
oad diagram) and
o the chapter
a load".
r the occasional towing
ed with a towing device
casional towing may
operating time. If
towing on a more
facturer should be
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
DANGER
There is a risk of fatal injury from falling
off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
12 1
74749 EN - 03/2017
Foreword 1
Use of truck
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used outdoors.
If the truck is equipped wi
filter" equipment variant
prerequisites for use in v
national regulations for
must be observed.
Operation on public roads is only permitted
with the "StVZO" (Road Traffic Licensing
Regulations) equipment variant.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The ground must have an
capacity (concrete, a
surface. Routes, work
widths must conform to
these operating instr
entitled "Routes".
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed; see the chapter
entitled "Routes".
The truck is suitable for use in many different
countries, ranging from those situated in the
Tropics to those in Nordic regions (temperature range: -20°C to +40°C).
This truck is not designed to
cold stores.
The operating company must ensure suitable
fire protection for the relevant application in
the truck's surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
th the "particle
, it fulfils the essential
entilated halls. The
the country of use
adequate load
sphalt) and a rough
ing areas and aisle
the specifications in
uctions; see the chapter
be operated in
749 EN - 03/2017 13
174
1 Foreword
Use of truck
NOTE
Please observe the definition of the following
responsible person: "operating company".
DANGER
Risk to health from exhaust gases!
Exhaust gases from internal combustion engines
are harmful to your health. In particular, the soot
particles contained in the diesel exhaust gas can
cause cancer. When the internal combustion
engine is left running, there is a risk of poisoning
due to the CO, CH and NOx components contained
in the exhaust gas.
Modern exhaust gas treatment systems (e.g.
catalytic converters, particle filters or comparable
systems) can clean exhaust gases in a way that
reduces the health hazard and risk of poisoning
when operating the truck.
– Observe the national laws and regulations when
using trucks with an internal combustion engine
in entirely or partially enclosed working areas.
– Always ensure sufficient ventilation.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
14 1
74749 EN - 03/2017
Foreword 1
Information about documentation
Information about documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
• Depending on the truck equipment, "UPA"
operating instructions may also be provided
These operating instructi
measures necessary for the
and proper maintenance o
possible variants avail
printing. Special versi
requirements (UPA) are d
separate operating inst
any questions, please co
service centre.
Enter the production number and year of
manufacture from the nameplate in the space
provided:
Production number:
Year of manufacture:
ons describe all
safe operation
fthetruckinall
able at the time of
ons to meet customer
ocumented in
ructions. If you have
ntact your authorised
Please quote the product
technical enquiries
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operating company at all times.
The storage location is specified in the chapter
entitled "Overviews".
If the operating instructions are lost, the operating company must obtain a replacement
from the manufacturer immediately.
The operating inst
spare parts list and c
spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
ion number in all
.
ructions are included in the
an be reordered as a
749 EN - 03/2017 15
174
1 Foreword
Information about documentation
The operating company must ensure that all
users have received, read and understood
these operating instructions.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Supplementary documentation
This industrial truck may deviate from the
standard equipment or from the variants and
be fitted with unplanned equipment (UPA).
This may include the following, for example:
• Special sensors
• Special attachments
• Towing devices
• Customer-specific attachments
In this case, the industrial truck has additional
documentation. This may be in the form of an
insert or separate operating instructions.
The original operating instructions for this
industrial truck are valid for the operation
of standard equipment and variants without
restriction. The operational and safety information in the original operating instructions
continues to be valid in its entirety unless it is
specifically countermanded in this additional
documentation.
The requirements for the qualification of
personnel as well as the time for maintenance
may vary. This is defined in the additional
documentation.
– If you have any questions, please contact
your authorised service centre.
16 1
74749 EN - 03/2017
Foreword 1
Information about documentation
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your author
for technical support rela
ised service centre
ting to your truck.
Copyright and trademark
These instructions mus
translated or made acce
ties—including as exce
express written approv
al of the manufacturer.
Explanation of infor
rights
t not be reproduced,
ssible to third par-
rpts—except with the
mation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
For technical requirements that require
special attention.
749 EN - 03/2017 17
174
1 Foreword
Information about documentation
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviati
of operating instructi
viations that are liste
appear in these operati
Abbreviation
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current
DFÜ
DIN
EG
EN
FEM
F
max
GAA Gewerbeaufsichtsamt
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
Berufsgenossenschaftlicher Grundsatz
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on the Rules for the Approval
of the Electrical Equipment
Da
D
E
Eu
Fédération Européene de la Manutention
maximum Force
ons applies to all types
ons. Not all of the abbred here will necessarily
ng instructions.
tenfernübertragung
eutsches Institut für Normung
uropean Community
ropean standard
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working
equipment directive
German insurance company for the company and employees
German principles and test specifications
for occupational health and safety
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Direct current
Remote data transmission
erman standardisation organisation
G
European Federation of Materials Handling and Storage Equipment
Maximum power
German authority for monitoring/issuing
regulations for worker protection, environmental protection, and consumer protection
18 1
74749 EN - 03/2017
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