Still RX60-60, RX60-70, RX60-80 Operator Manual
Original instructions
Electric forklift truck
RX60-60
RX60-70
RX60-80
6341 6342 6343 6344
56358042501 EN - 10/2016
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
g
358042501 EN- 10/2016 I
56
Table of contents
1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 4
Information about the documentation ...................................... 5
Documentationscope ................................................. 5
Issue date and topicality o
Copyrightandtrademarkrights ........................................... 6
Explanation of information symbols used . . ................................. 6
Listofabbreviations ................................................... 7
Units ............................................................. 10
Definitionofdirections ................................................ 11
Schematicviews .................................................... 11
Environmental considerations .......................................... 13
Packaging ......................................................... 13
Disposal of components a
ftheoperatinginstructions ........................... 6
ndbatteries ..................................... 13
2 Introduction
Using the truck ...................................................... 16
Proper usage ....................................................... 16
Proper use during tow
Impermissibleuse ................................................... 16
Placeofuse ........................................................ 17
Parking in temperat
Usingworkingplatforms ............................................... 18
Residual risk ....................................................... 19
Residual dangers, r
Specialrisksassociatedwithusingthetruckandattachments ................... 20
Overviewofhazardsandcountermeasures ................................. 22
Danger to employee
ing .............................................. 16
uresbelow-10°C ..................................... 18
esidual risks ......................................... 19
s ................................................. 25
g
3Safety
Definition of responsible persons ........................................ 28
Operatingcompany .................................................. 28
Specialist .......................................................... 28
Drivers ........................................................... 29
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Basic principles for safe operation ....................................... 31
Insurance cover on company premises .................................... 31
Changes and retrofitting ............................................... 31
Changes to the overhead guard and roof loads . . . ........................... 34
Warning regarding non-original parts ..................................... 34
Damage, defects and misuse of s
Tyres ............................................................. 35
Medicalequipment ................................................... 36
Exercise caution when handl
Lengthoftheforkarms ................................................ 37
Safety tests ........................................................ 39
Regular safety inspection
Insulationtesting .................................................... 39
Safety regulations for handling consumables ............................... 41
Permissible consumables
Oils .............................................................. 41
Hydraulicfluid ...................................................... 42
Batteryacid ........................................................ 43
Coolantandcoolingfluid .............................................. 44
Disposalofconsumables .............................................. 45
Emissions ......................................................... 46
afetysystems .............................. 35
inggasspringsandaccumulators .................. 37
ofthetruck ..................................... 39
............................................. 41
4Overviews
Overview .......................................................... 50
Overview of the driver’s compartment ..................................... 51
Operating and displ
Display operating unit ................................................. 52
Operatingdevicesforhydraulicanddrivingfunctions .......................... 53
Doublemini-lever .................................................... 5
Three-waymini-lever ................................................. 55
Four-waymini-lever .................................................. 56
Joystick4Plus ...................................................... 57
Fingertip .......................................................... 58
Miniconsole ....................................................... 59
Identification po
Overview .......................................................... 60
Nameplate ......................................................... 62
Production numb
StVZO (Road Traffic Licensing Regulations) information ....................... 63
IV
ay elements ......................................... 52
ints .................................................. 60
er .................................................. 63
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Table of contents
5 Operation
Checks and tasks to be carried out prior to commissioning ...................... 66
Visualinspections ................................................... 66
Fillingthewashersystem .............................................. 68
Checking the condition of the wheels and tyres .............................. 69
Checkingthecoolantlevel ............................................. 7
AdjustingtheMSG65/MSG75driver’sseat ................................ 72
Adjustingthearmrest ................................................. 76
Adjusting the steering colu
Commissioning ..................................................... 78
Climbingintoandoutofthetruck ........................................ 78
Connecting the battery mal
Unlockingtheemergencyoffswitch ...................................... 82
Switchingonthekeyswitch ............................................ 82
Access authorisation wit
Operating the signal horn .............................................. 95
Seatbelt .......................................................... 95
Usingthedriver’scab ................................................. 98
Checkingthebrakesystemforcorrectfunction .............................. 98
Checkingthesteeringsystemforcorrectfunction ............................ 99
Checking the emergency
Zeroadjustmentoftheloadmeasurement(variant) ...........................101
Checking the vertical lift mast position (variant) for correct function . ...............102
Traction ...........................................................103
Safety regulations when driving .........................................103
Roadways .........................................................105
Setting the drive pro
Selectingthedrivedirection ............................................109
Actuatingthedrivedirectionswitch,mini-leverversion .........................110
Actuating the vertic
Actuatethedrivedirectionswitch,fingertipversion ...........................111
Actuatingthedrivedirectionswitch,mini-consoleversion ......................111
Starting drive mode
Starting drive mode, dual pedal version (variant) .............................114
Operatingtheservicebrake ............................................117
Actuating the mecha
Steering ...........................................................120
Reducing speed when turning (Curve Speed Control) .........................121
Reducing speed wit
Lifting ............................................................123
Liftingsystemvariants ................................................123
mn ........................................... 77
e connector .................................... 81
hPINcode(variant) ................................ 85
offfunction .....................................100
gramme ............................................107
al rocker switch for the "drive direction", joystick 4Plus version . . . . 110
..................................................111
nicalparkingbrake ...................................118
haraisedload(variant) ................................122
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Automaticliftcutout(variant) ...........................................123
Liftmastverticalposition(variant) ........................................124
Typesofliftmast ....................................................128
Malfunctionsduringliftingmode .........................................129
Hydraulicblockingfunction .............................................130
Lifting system operating devi
Controlling the lifting system using a double mini-lever .........................132
Controllingtheliftingsystemusingatriplemini-lever ..........................133
Controlling the lifting sys
Controllingtheliftingsystemusingthejoystick4Plus ..........................135
Controllingtheliftingsystemwiththefingertipconsole .........................137
Changing the fork arms ...............................................138
Forkextension(variant) ...............................................140
Operationwithreversibleforkarms(variant) ................................142
Handling loads ......................................................144
Safety regulations when handing loads ....................................144
Beforetakingupload .................................................145
Load measurement (varia
Picking up loads .....................................................149
Danger area .......................................................150
Transportingpallets ..................................................1
Transporting suspended loads ..........................................151
Loadpickup ...................................................... . 152
Transporting loads ...................................................156
Setting down loads ...................................................157
Driving on ascending and descending slopes ...............................159
Drivingonlifts ......................................................159
Drivingonloadingbridges .............................................161
Workingwithattachments .............................................162
Fitting attachments
Releasingthepressurefromthehydraulicsystem ............................164
General instructions for controlling attachments . . ...........................166
Controlling attach
Controlling attachments using the double mini-lever and the 5th function ...........170
Controllingattachmentsusingatriplemini-lever .............................172
Controlling attach
Controlling attachments using a quadruple mini-lever .........................176
Controlling attachments using the four-way mini-lever and the 5th function ..........178
Controlling attac
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........181
Controllingtheattachmentswithfingertip ..................................182
ments using a double mini-lever . ...........................168
mentsusingthethree-waymini-leverandthe5thfunction .........174
hmentsviathejoystick4Plus ...............................180
ces .........................................131
tem using a quadruple mini-lever ......................134
nt) ...........................................146
..................................................162
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Table of contents
Controlling attachments with fingertip and the 5th function ......................183
Clamp locking mechanism (variant) ......................................185
Taking up a load using attachme
Operating auxiliary equipment ..........................................190
Switchingthelightingonandoff .........................................190
Switching the rotating beac
Switchingthehazardwarningsystemonandoff .............................192
Switchingthedirectionindicatorsonandoff ................................192
Switching the double workin
Operatingthewindscreenwiper/washer ...................................196
FleetManager (variant) . ...............................................196
Accident recorder (varian
Driverrestraintsystems(variants) .......................................197
Cab operation ......................................................197
Opening the cab door . . ...............................................197
Closingthecabdoor ............................................... . . 198
Openingthesidewindows ........................................... . . 198
Closing the side windows
Operatingtheinteriorlighting ...........................................200
Operating the rear window heating .......................................201
Radio(variant) ......................................................201
Heatingsystem(variant) ..............................................202
Push-up roof window (variant) ..........................................204
Clipboard (variant) ...................................................20
Trailer operation ....................................................205
Towedload ....................................................... . 205
Coupling pin in the co
Automatic tow coupling ...............................................208
Towingtrailers ......................................................216
Operating the displa
Indicators .........................................................217
Adjustingthedisplays ................................................220
Symbols in the displ
Settingthedateortime ................................................225
Resetting the daily kilometres and daily operating hours .......................225
Setting the languag
Soft key button for operating various equipment variants .......................226
Blue-Q efficiency mode ...............................................228
Functional descr
Effects on additional consumers .........................................228
SwitchingefficiencymodeBlue-Qonandoff ................................229
unterweight ........................................206
y and operating unit ...................................217
ay ................................................220
e .................................................226
iption ................................................228
nts ......................................189
ononandoff ...................................191
gspotlightsonandoff. ...........................194
t) .............................................197
..............................................199
g
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ConfiguringBlue-Qefficiencymode ......................................230
Display messages ...................................................232
Displaycontent .....................................................232
Errorcodetable .....................................................232
General messages ...................................................235
Drive-specificmessages ..............................................244
Operating in special operating situations ...................................247
Transportation ......................................................247
Towing .......................................................... . 250
Craneloading ......................................................252
Procedure in emergencies .............................................257
Emergency shutdown ................................................257
Procedureiftrucktipsover .............................................258
Emergency hammer ..................................................259
Emergency lowering .................................................259
Releasing the spring-operated brake .....................................261
Handling the battery ..................................................265
Safety regulations when
Changing to a different battery type .......................................267
Opening and closing the battery cover ....................................268
Disconnecting the batt
Checkingthebatterychargestatus .......................................272
Chargingthebattery ..................................................272
Equalising charge to p
Replacingthebatteryusingatruck .......................................277
PowerPlusLife battery ................................................283
PowerPlusLife
PowerPlusLife
PowerPlusLife
®
®
®
Decommissioning ...................................................286
Parkingthetrucksecurelyandswitchingitoff ...............................286
Wheel chock (variant) ................................................288
Shutting down and st
Re-commissioningaftershutdown .......................................290
Cleaning ..........................................................292
Cleaning the truck
Cleaning the electrical system ..........................................294
Cleaning load chains .................................................295
Cleaning the wind
Afterwashing .......................................................296
handling the battery ...............................265
ery male connector ..................................270
reventadeepdischargeofthebattery ....................275
ery ...............................................283
batt
temperaturemonitoring ...................................284
error messages . ........................................285
oringthetruck ......................................288
...................................................292
ows ................................................295
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Table of contents
6 Maintenance
General maintenance information ........................................298
Personnel qualifications ...............................................298
Informationforcarryingoutmaintenance ..................................298
Maintenance - 1000 hours/annually ......................................301
Maintenance - 3000 hours/ev
Orderingsparepartsandwearingparts ....................................304
Quality and quantity of the required operating materials ........................304
Lubricationplan .....................................................306
Maintenance data table ...............................................307
Safety regulations for maintenance .......................................310
Generalinformation ..................................................310
Workingonthehydraulicequipment ......................................310
Working on the electrical equipment ......................................310
Safetydevices ......................................................311
Setvalues ....................................................... . . 311
Liftingandjackingup .................................................311
Workingatthefrontofth
Providing access to maintenance points ...................................314
Removingandattachingtheleftsidecover .................................314
Installing and removin
Opening/closingthefrontrightcover ......................................316
Removingandattachingtherearcover ....................................317
Servicing ..........................................................318
Cleaningtheradiatorandcheckingforleaks ................................318
Topping up cooling fluid and checking coolant content .........................319
Servicing wheels and
Replacingthefuses ..................................................323
Checking the battery condition, acid level and acid density ......................326
Checking the hydraul
Changing the heating system fresh air filter . ................................328
Replacingtherecirculatedairfilterfortheheatingsystem ......................330
1000-hour maintena
Othertasks ...................................................... . . 331
Checkingthedriver’sseat .............................................331
Maintaining the se
Checking the door latch ...............................................333
Lubricatingthejointsandcontrols ........................................333
Lubricating the l
Checkingtheliftcylindersandconnectionsforleaks ..........................334
Checkingthehydraulicsystemforleaks ...................................334
nce/annual maintenance ...............................331
atbelt ...............................................331
iftmastandrollertrack ....................................333
erytwoyears .................................304
etruck ..........................................312
gthebottomplate ...................................314
tyres .............................................321
icoillevel ..........................................327
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Checkingtheforkarms ................................................335
Checkingthereversibleforkarms ........................................335
Greasing the automatic tow cou
pling ......................................336
7 Technical data
Dimensions ........................................................340
VDI datasheet ......................................................342
Ergonomic dimensions ................................................346
Battery specifications .................................................347
Fuse assignment ....................................................349
X5
6358042501 EN - 10/2016
1
Foreword
1 Foreword
Your truck
Your truck
General
The truck described in these operatinginstructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
art technology. All that re
the truck safely and maint
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration o
carefully stored an
responsible author
dmadeavailabletothe
ities.
ith state-of-the-
mains is to handle
ain its functionality.
f conformity must be
25
6358042501 EN - 10/2016
CE-Symbol
Foreword 1
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
H
358042501 EN - 10/2016 3
56
1 Foreword
Your truck
Accessories
• Key for key switch (two pieces)
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering
gency
45
6358042501 EN - 10/2016
Foreword 1
Information about the documentati
on
Information about the documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describe all measures necessary for the safe operation and
proper maintenance of your truck in all possible variants available at the time of printing.
Special versions to meet customer requirements are documented in separate operating
instructions. If you have any questions, please
contact your authorised service centre.
Enter the production num
manufacturer from the na
provided:
Production number
...............................................
Year of manufacture
...................................................
Please quote the produ
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operatingcompany at any time. The
storage location isspecified in the "Overviews"
chapter.
If the operating instructions are lost, the
operator must obtain a replacement from the
manufacturer immediately.
The operating instr
spare parts list and
a spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
ber and year of
meplate in the space
ction number during all
uctions are included in the
can be reordered there as
358042501 EN - 10/2016 5
56
1 Foreword
Information about the documentati
NOTE
Please observe the definition o
responsible persons: "operat
ing company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your au
for technical support
thorised service centre
relating to your truck.
on
f the following
Copyright and tradem
These instruction
translated or made
ties—including as
express written ap
s must not be reproduced,
excerpts—except with the
proval of the manufacturer.
Explanation of in
ark rights
accessible to third par-
formation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
65
6358042501 EN - 10/2016
Foreword 1
on
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
Information about the documentati
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
ABE
Arb-
SchG
Betr-
SichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current
DFÜ
DIN
EG
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
Berufsgenossenschaftlicher Grundsatz
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on theRules forthe Approval
of the Electrical Equipment
Datenfernübertragung
Deutsches Institut für Normung German standardisation organisation
European Community
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working equipment directive
German insurance company for the
company and employees
German principles and test specifications
for occupational health and safety
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Direct current
Remote data transmission
358042501 EN - 10/2016 7
56
1 Foreword
Information about the documentati
on
Abbreviation
EN
FEM
F
max
Meaning
European standard
Fédération Européene de la Manutention
maximum Force
Explanation
European Federation of Materials Handling and Storage Equipment
Maximum power
German authority for monitoring/issuing
GAA Gewerbeaufsichtsamt
regulations for worker protection, environmental protection, and consumer protection
GPRS General Packet Radio Service
Transfer of data packets in wireless
networks
ID no. ID number
ISO
International Organization for Standardization
International sta
ndardisation organisation
LAN Local Area Network Local area network
K
pA
LED
L
p
L
pAZ
LSP
MAK
Max
Min
PIN
PP
SE
SIT
StVZO
TRGS
VDE
Uncertainty of measurement of sound
pressure levels
Light Emittin
g Diode
Light emittin
g diode
Sound pressure level at the workplace
Average co
in the driv
Load centre of gravity
Maximum workplace concentration
.
Max
.
Min
ntinuous sound pressure level
er’s compartment
imum
imum
e of the centre of gravity of the load
Distanc
e front face of the fork backs
from th
Maximum permissible air concentrations
of a substance at the workplace
Highest value of an amount
Lowest value of an amount
Personal Identification Number Personal identification number
Personal protective equipment
E
Super-Elastic Superelastic tyres (solid rubber tyres)
Snap-In Tyre
Straßenverkehrs-Zulassungs-Ordnung
Technische Regel für Gefahrstoffe
Verband der Elektrotechnik Elektronik
Informationstechnik
Tyres for simplified assembly, without
loose rim parts
German regulations for approval of
vehicles on public roads
Ordinance on hazardous materials applicable in the Federal Republic of Germany
German technical/scientific association
85
6358042501 EN - 10/2016
Foreword 1
Information about the documentati
on
Abbreviation
VDI
VDMA
Meaning
Verein Deutscher Ingenieure
Verband Deutscher Maschinen- und
Anlagenbau e.V.
Explanation
German technical/scientifica
German Mechanical Enginee
Association
WLAN Wireless LAN Wireless local area network
.
ssociation
ring Industry
358042501 EN - 10/2016 9
56
1 Foreword
Information about the documentati
Units
on
Unit symbol
°C
°F
A
Ah
Unit name
Degree Celsius Unit of temperature
Degree Fahrenheit
Ampere
Ampere hour
dB Decibel
cm
cm
g
h/d
3
Centimetre
Cubic centimetres Unit of volume
Gram Unit of mass
Hours per day Hours driven per day
kg Kilogram
kg/m
km/h
3
Kilograms per cubic
metre
Kilometres per hour Unit of speed
kN Kilonewton
kW Kilowatt
kWh/h Kilowatt hour/hour
lLitre
l/h
l/min
m
2
s
m/
n
mi
rpm
mm
NN
Litres per hour
Litres per minute
Metre
res per second
Met
ared
squ
nute
Mi
Revolution(s) per minute
Millimetre
ewton
Nm Newton metre
s
Second Base unit for time
Explanation
Unit of temperature
Unit of electrical current
Unit of electrical char
ge storage capacity (nominal
capacity)
Unit of sound intensity
Unit of length (1 cm = 10 mm)
Unit of mass (1 kg = 1000 g)
Unit of density (ratio of the mass of a body to its
volume)
Unit of force (1 kN = 1000 N)
Unit of electrical power
Energy consumption
Unit of volume
Unit of consumption
Unit of consumption
Unit of length (1 m = 100 cm)
Unit of acceleration
Unit of time (1 min. = 60 s)
Unit of revolution speed
Unit of length (1 mm = 10
Unitofforce(1N=10
nit of torque
U
-3
m)
-3
kN)
10
56358042501 EN - 10/2016
Foreword 1
Information about the documentati
on
Unit symbol
t
Unit name
Tonne
VVolt
WWatt
W/kg Watt/kilogram
Wh Watt-hours
Wh/kg Watt-hours/kilogram Stored energy per kilogram of mass (energy density)
.
Definition of directions
The directions "forward
"right" (2) and "left"
position of the parts a
compartment; the load
s" (1), "backwards" (3),
(4) refer to the installation
s seen from the driver’s
is to the front.
Explanation
Unit of mass (1 t = 1000 kg)
Unit of electrical voltage
Unit of electrical power
Performance by mass (power de
nsity)
Unit of electrical work (nominal energy)
1
4
3
2
6210_001-031
Schematic views
View of functions and operations
This documentation explains the (usually
sequential) chain of certain functions or operations. Schematic diagrams of a counterbalance truck are used to illustrate these procedures.
NOTE
These schematic diagrams are not representative of the structural state of the documented
truck. The diagrams are used solely for the
purpose of clarifying procedures.
358042501 EN - 10/2016 11
56
6210_003-062
1 Foreword
Information about the documentati
View of the display operating unit
NOTE
Views of operating statuses and values in
the display of the display operating unit are
examples and partly dependent on the truck
equipment. As a result, the displays shown
of the actual operating statuses and values
can vary. Information that is not relevant for
descriptions is not shown.
on
12
56358042501 EN - 10/2016
Foreword 1
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
Disposal of component
s and
batteries
The truck is composed
components or batter
and disposed of, they
• disposed of,
• treated or
• recycled in accorda
national regulatio
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
of different materials. If
ies need to be replaced
must be:
nce with regional and
ns.
358042501 EN - 10/2016 13
56
1 Foreword
Environmental considerations
14
56358042501 EN - 10/2016
2
Introduction
2 Introduction
Using the truck
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for
than those specified in the o
tions, the approval of the m
applicable, the relevant r
must be obtained beforeha
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
the truck is to be used for towing on a more
regular basis, the manufacturer should be
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
purposes other
perating instruc-
anufacturer and, if
egulatory authorities
nd to prevent haz-
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
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56358042501 EN - 10/2016
Introduction 2
Using the truck
DANGER
There is a risk of fatal injury from
falling off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used both outdoors and
in buildings. Operation on public roads is only
permitted if the "StVZO" (German Road Traffic
Licensing Regulations) equipment variant is
installed.
If the truck is to be operated on public roads,
it must conform to the national regulations for
the country in which it is being used.
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Routes, work areas and aisle widths
must conform to the specifications in these
operating instructions, see the "Routes"
chapter.
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed, see the "Routes
"chapter.
The truck is suitable for indoor and outdoor
use in countries ranging from the Tropics to
Nordic regions (temperature range: -20 °C to
+40 °C).
This truck is not designed to be operated in
cold stores.
358042501 EN - 10/2016 17
56
2 Introduction
Using the truck
CAUTION
Batteries may freeze!
If the truck is parked in an ambient temperature of
below -10 °C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck will then not be
ready for operation.
– When the ambient temperature is below -10 °C,
only park the truck for short periods of time.
The operating company must ensure suitable
fire protection for the relevant application in
the truck’s surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
NOTE
Please note the definition of "operating company" in the sense of responsible persons!
Parking in temperatures below -10°C
CAUTION
Batteries can freeze!
Ifthetruckisparkedinanambienttemperature
below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.
– When the ambient temperature is below -10°C,
only park the truck for short periods of time.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
18
56358042501 EN - 10/2016
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