Still RX60-25, RX60-25-600, RX60-25L, RX60-25L-600, RX60-30 Operator Manual
...
Original instructions
Electric forklift truck
RX60-25
RX60-25/600
RX60-25L
RX60-25L/600
RX60-30
RX60-30L
RX60-30L/600
RX60-35
6345 6346 6347 6348 6353
6354 6355 6356
56338011803 EN - 10/2016
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
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338011803 EN- 10/2016 I
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Table of contents
1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 4
Information about the documentation ...................................... 5
Documentationscope ................................................. 5
Issue date and topicality o
Copyrightandtrademarkrights ........................................... 6
Explanation of information symbols used . . ................................. 6
Listofabbreviations ................................................... 7
Definitionofdirections ................................................. 9
Schematicviews ..................................................... 9
Environmental consider
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
ftheoperatinginstructions ........................... 6
ations .......................................... 11
2 Introduction
Using the truck ...................................................... 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Parkingintemperaturesbelow-10°C ..................................... 16
Using working platf
Residual risk ....................................................... 17
Residual dangers, residual risks ......................................... 17
Special risks assoc
Overviewofhazardsandcountermeasures ................................. 20
Danger to employees . . ............................................... 23
orms ............................................... 16
iatedwithusingthetruckandattachments ................... 18
g
3Safety
Definition of resp
Operatingcompany .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Basic principles for safe operation ....................................... 29
Insurance cover on company premises .................................... 29
onsible persons ........................................ 26
338011803 EN - 10/2016 III
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Table of contents
g
Changes and retrofitting ............................................... 29
Changes to the overhead guard and roof loads . . . ........................... 32
Warning regarding non-origin
Damage, defects and misuse of safety systems . . . ........................... 33
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Lengthoftheforkarms ................................................ 35
Safety tests ........................................................ 37
Regularsafetyinspectionofthetruck ..................................... 37
Insulationtesting .................................................... 37
Safety regulations for han
Permissibleconsumables ............................................. 39
Oils .............................................................. 39
Hydraulicfluid ...................................................... 40
Batteryacid ........................................................ 41
Disposalofconsumables .............................................. 42
Emissions ......................................................... 43
alparts ..................................... 32
dling consumables ............................... 39
4Overviews
General view ....................................................... 48
General view of driver’s compartment ..................................... 50
Operating devices an
Display operating unit ................................................. 52
Operatingdevicesforhydraulicandtractionfunctions ......................... 54
Multi-lever ......................................................... 55
Doublemini-lever .................................................... 56
Three-waymini-lever ................................................. 57
Four-way mini-leve
Joystick4Plus ...................................................... 59
Fingertip .......................................................... 60
Miniconsole ....................................................... 61
Identification points .................................................. 62
Overview .......................................................... 62
Nameplate ......................................................... 64
Productionnumber .................................................. 65
StVZO (Road Traffic Licensing Regulations) information ....................... 65
d displayelements ................................... 52
r .................................................. 58
IV
56338011803 EN - 10/2016
Table of contents
5 Operation
Checks and tasks to be carried out prior to commissioning ...................... 68
Visualinspections ................................................... 68
Fillingthewashersystem .............................................. 70
Checking the condition of the wheels and tyres .............................. 71
Adjusting the MSG 65/MSG 75 d
Adjustingthearmrest ................................................. 76
Adjustingthesteeringcolumn ........................................... 77
Commissioning ..................................................... 78
Climbinginandoutofthetruck .......................................... 78
Connecting the battery male connector .................................... 80
Shelvesandcupholders .............................................. 80
Unlockingtheemergencyoffswitch ...................................... 81
Switchingonthekeyswitch ............................................ 81
Access authorisation wit
Operating the signal horn .............................................. 94
Seatbelt .......................................................... 95
Driver’scab ........................................................ 98
Checkingthebrakesystemforcorrectfunction .............................. 98
Checkingthesteeringsystemforcorrectfunction ............................ 99
Checking the emergency
Zeroadjustmentoftheloadmeasurement(variant) ...........................100
Checking the vertical lift mast position (variant) for correct function . ...............102
Traction ...........................................................103
Safety regulations when driving .........................................103
Roadways .........................................................105
Setting the drive pro
Reducing speed with a raised load (variant) ................................109
Selectingthedrivedirection ............................................109
Actuating the drive d
Actuatingthedrivedirectionswitch,mini-leverversion .........................111
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 111
Actuate the drive di
Actuatingthedrivedirectionswitch,mini-consoleversion ......................112
Startingdrivemode ..................................................112
Starting drive mode
Operatingtheservicebrake ............................................117
Parkingbrake .................................................... . . 118
Actuating the mech
Actuatetheelectricparkingbrake ........................................120
Steering ...........................................................127
gramme ............................................108
irectionswitch,multiple-leverversion ......................110
rectionswitch,fingertipversion ...........................112
, dual-pedal version (variant) .............................115
anicalparkingbrake ...................................118
river’sseat ................................ 72
hPINcode(variant) ................................ 84
offfunction .....................................100
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Table of contents
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Reducing speed when turning (Curve Speed Control) .........................128
Lifting ............................................................129
Liftingsystemvariants ................................................129
Automaticliftcutout(variant) ...........................................129
Liftmastverticalposition(variant) ........................................130
Typesofliftmast ....................................................134
Malfunctionsduringliftingmode .........................................136
Liftingsystemoperatingdevices .........................................137
Hydraulic blocking functio
Multi-leverliftingsystem ...............................................139
Controlling the lifting system using a double mini-lever .........................140
Controlling the lifting sy
Controlling the lifting system using a quadruple mini-lever ......................142
Controllingtheliftingsystemusingthejoystick4Plus ..........................143
Controlling the lifting s
Changing the fork arms ...............................................146
Forkextension(variant) ...............................................148
Operation with reversib
Handling loads ......................................................152
Safety regulations when handing loads ....................................152
Beforetakingupload .................................................15
Loadmeasurement(variant) ...........................................154
Picking up loads .....................................................157
Danger area .......................................................158
Transportingpallets ..................................................159
Transporting suspended loads ..........................................159
Loadpickup ...................................................... . 160
Transporting loads ...................................................164
Setting down loads ...................................................165
Driving on ascending
Drivingonlifts ......................................................167
Drivingonloadingbridges .............................................169
Workingwithattach
Fittingattachments ..................................................170
Releasingthepressurefromthehydraulicsystem ............................172
General instructio
Controlling attachments using multi-lever operation ...........................176
Controlling attachments using multi-lever operation and the 5th function ...........177
Controlling attac
Controlling attachments using the double mini-lever and the 5th function ...........181
Controllingattachmentsusingatriplemini-lever .............................183
hments using a double mini-lever . ...........................179
n .............................................138
stemusingatriplemini-lever ..........................141
ystemwiththefingertipconsole .........................145
leforkarms(variant) ................................150
and descending slopes ...............................167
ments .............................................170
nsforcontrollingattachments .............................174
3
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Table of contents
Controlling attachments using the three-way mini-lever and the 5th function .........185
Controlling attachments using a quadruple mini-lever .........................187
Controlling attachments usin
Controllingattachmentsviathejoystick4Plus ...............................191
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........192
Controlling the attachments w
Controlling attachments with fingertip and the 5th function ......................194
Clamp locking mechanism (variant) ......................................196
Taking up a load using attach
Operating auxiliary equipment ..........................................200
Switchingthelightingonandoff .........................................200
Switching the rotating bea
Switchingthehazardwarningsystemonandoff .............................201
Switchingdirectionindicatorsonandoff ...................................202
Switching the double work
Operatingthewindscreenwiper/washer ...................................206
FleetManager (variant) . ...............................................206
Accident recorder (vari
Driverrestraintsystems(variants) .......................................207
Cab operation ......................................................208
Opening the cab door . . ...............................................208
Closingthecabdoor ............................................... . . 209
Openingthesidewindows ........................................... . . 209
Closing the side window
Operatingtheinteriorlighting ...........................................210
Operating the rear window heating .......................................211
Radio(variant) ......................................................211
Heatingsystem(variant) ..............................................212
Push-up roof window (variant) ..........................................215
Clipboard (variant)
Trailer operation ....................................................216
Towedload ....................................................... . 216
Coupling pin in the c
Automatic tow coupling ...............................................219
Towingtrailers ......................................................227
Useincoldstores ....................................................22
Operating the display and operating unit ...................................232
Indicators .........................................................232
Adjusting the dis
Symbolsinthedisplay ................................................235
Settingthedateortime ................................................240
ounterweight ........................................217
plays ................................................235
gthefour-waymini-leverandthe5thfunction ..........189
ith fingertip . . ................................193
ments ......................................199
cononandoff ...................................201
ingspotlightsonandoff. ...........................204
ant) .............................................207
s ..............................................209
...................................................215
g
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Table of contents
g
Resetting the daily kilometres and daily operating hours .......................240
Setting the language .................................................241
Soft key button for operating v
Blue-Q efficiency mode ...............................................243
Functionaldescription ................................................243
Effects on additional consu
SwitchingefficiencymodeBlue-Qonandoff ................................244
ConfiguringBlue-Qefficiencymode ......................................245
Display messages ...................................................247
Displaycontent .....................................................247
Errorcodetable .....................................................247
General messages ...................................................250
Drive-specificmessages ..............................................259
Operating in special operating situations ...................................262
Transport ..........................................................262
Towing .......................................................... . 265
Craneloading ......................................................267
Procedure in emergencie
Emergency shutdown ................................................271
Procedureiftrucktipsover .............................................272
Emergency hammer ..................................................273
Emergency lowering .................................................273
Emergency operation of the electric parking brake . ...........................275
Handling the battery ..................................................2
Safety regulations when handling the battery ...............................277
Opening/closing the battery cover ........................................280
Disconnecting the ba
Maintainingthebattery ................................................284
Checkingthebatterycondition,acidlevelandaciddensity ......................286
Checking the battery
Chargingthebattery ..................................................287
Equalisingchargetopreventadeepdischargeofthebattery ....................290
Changing to a differ
General information on replacing the battery ................................292
Replacingthebatteryusingforklifttruckorpallettruck .........................293
Battery transport
Replacing the battery using a change frame (variant) ..........................296
Replacingthebatterywiththehydraulicbatterycarrier .........................301
Charging the batt
ttery male connector ..................................283
chargestatus .......................................287
entbatterytype .......................................292
withcrane ............................................296
erywiththebatterychargingflap ............................308
arious equipment variants .......................241
mers .........................................243
s .............................................270
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VI
Table of contents
Decommissioning ...................................................313
Parkingthetrucksecurelyandswitchingitoff ...............................313
Wheelchock(variant) ................................................315
Shuttingdownandstoringthetruck ......................................315
Recommissioningafterstorage .........................................317
Cleaning ..........................................................319
Cleaningthetruck ...................................................319
Cleaningtheelectricalsystem ..........................................321
Cleaningloadchains .................................................322
Cleaningthewindows .............................................. . . 323
Afterwashing .......................................................323
6 Maintenance
General maintenance inf
Personnel qualifications ...............................................326
Informationforcarryingoutmaintenance ..................................326
Maintenance — 1000 hour
Maintenance - 3000 hours/every two years . ................................333
Orderingsparepartsandwearingparts ....................................333
Quality and quantity o
Lubricationplan .....................................................334
Maintenance data table ...............................................336
Safety regulations fo
Generalinformation ..................................................339
Workingonthehydraulicequipment ......................................339
Working on the elect
Safetydevices ......................................................340
Setvalues ....................................................... . . 340
Lifting and jacking
Workingatthefrontofthetruck ..........................................341
Providing access to maintenance points ...................................343
Removing/install
Servicing ..........................................................344
Lubricatingthejointsandcontrols ........................................344
Checking the batte
Maintainingtheseatbelt ...............................................346
Checkingthedriver’sseat .............................................347
Maintaining whee
Servicingthesteeringaxle .............................................350
Checkingthebattery .................................................352
ormation ........................................326
s/annually .....................................329
f the required operating materials ........................333
r maintenance .......................................339
rical equipment ......................................339
up .................................................340
ingthevalvecover ......................................343
ryinterlockandbatterycover .............................344
lsandtyres ...........................................348
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Table of contents
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Checkingthefuses ...................................................352
Replacingfuses .....................................................354
Checking the hydraulic oil lev
Checkingthehydraulicsystemforleaks ...................................357
Lubricatingtheliftmastandrollertrack ....................................358
Greasing the automatic tow cou
Maintenancefortrucksusedincoldstores .................................361
Maintaining the heater ................................................361
1000-hour maintenance/ann
Othertasks ........................................................363
Checking the cable connections .........................................363
Checking the function of th
Checkingthehydraulicoillevelofthehydraulicbatterycarrier ...................364
Lubricatingtheslideelements ..........................................366
Oilingthecatchrails ..................................................366
Checking the lift cylinders and connections for leaks ..........................368
Checkingforkarms ..................................................369
Checking the reversible
Checking the double pedal . . . ..........................................370
Checking the battery changeover frame ...................................370
el ..........................................356
pling ......................................358
ual maintenance ...............................363
ebatterycoversensor ............................363
forkarms ........................................369
7 Technical data
Dimensions ........................................................372
VDI datasheet for RX60-25 and RX60-25/600 ...............................374
VDI datasheet for RX60-25L and RX60-25L/600 .............................378
VDI datasheet for RX
VDI datasheet for RX60-30L and RX60-30L/600 .............................386
Ergonomic dimensions ................................................390
Battery specificati
Fuse assignment ....................................................393
Fuse assignment standard equipment ....................................393
Fuse assignment e
60-30 and RX60-35 ..................................382
ons .................................................391
quipmentvariants .....................................394
X5
6338011803 EN - 10/2016
1
Foreword
1 Foreword
Your truck
Your truck
General
The truck described in these operatinginstructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
art technology. All that re
the truck safely and maint
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration o
carefully stored an
responsible author
dmadeavailabletothe
ities.
ith state-of-the-
mains is to handle
ain its functionality.
f conformity must be
25
6338011803 EN - 10/2016
CE-Symbol
Foreword 1
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
H
338011803 EN - 10/2016 3
56
1 Foreword
Your truck
Accessories
• Key for key switch (2 pieces)
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering
• Battery replacement frame
gency
45
6338011803 EN - 10/2016
Foreword 1
Information about the documentati
on
Information about the documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describe all measures necessary for the safe operation and
proper maintenance of your truck in all possible variants available at the time of printing.
Special versions to meet customer requirements are documented in separate operating
instructions. If you have any questions, please
contact your authorised service centre.
Enter the production num
manufacturer from the na
provided:
Production number
...............................................
Year of manufacture
...................................................
Please quote the produ
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operatingcompany at any time. The
storage location isspecified in the "Overviews"
chapter.
If the operating instructions are lost, the
operator must obtain a replacement from the
manufacturer immediately.
The operating instr
spare parts list and
a spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
ber and year of
meplate in the space
ction number during all
uctions are included in the
can be reordered there as
338011803 EN - 10/2016 5
56
1 Foreword
Information about the documentati
NOTE
Please observe the definition o
responsible persons: "operat
ing company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your au
for technical support
thorised service centre
relating to your truck.
on
f the following
Copyright and tradem
These instruction
translated or made
ties—including as
express written ap
s must not be reproduced,
excerpts—except with the
proval of the manufacturer.
Explanation of in
ark rights
accessible to third par-
formation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
65
6338011803 EN - 10/2016
Foreword 1
on
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
Information about the documentati
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
ABE
Arb-
SchG
Betr-
SichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current
DFÜ
DIN
EG
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
Berufsgenossenschaftlicher Grundsatz
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on theRules forthe Approval
of the Electrical Equipment
Datenfernübertragung
Deutsches Institut für Normung German standardisation organisation
European Community
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working equipment directive
German insurance company for the
company and employees
German principles and test specifications
for occupational health and safety
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Direct current
Remote data transmission
338011803 EN - 10/2016 7
56
1 Foreword
Information about the documentati
on
Abbreviation
EN
FEM
F
max
Meaning
European standard
Fédération Européene de la Manutention
maximum Force
Explanation
European Federation of Materials Handling and Storage Equipment
Maximum power
German authority for monitoring/issuing
GAA Gewerbeaufsichtsamt
regulations for worker protection, environmental protection, and consumer protection
GPRS General Packet Radio Service
Transfer of data packets in wireless
networks
ID no. ID number
ISO
International Organization for Standardization
International sta
ndardisation organisation
LAN Local Area Network Local area network
K
pA
LED
L
p
L
pAZ
LSP
MAK
Max
Min
PIN
PP
SE
SIT
StVZO
TRGS
VDE
Uncertainty of measurement of sound
pressure levels
Light Emittin
g Diode
Light emittin
g diode
Sound pressure level at the workplace
Average co
in the driv
Load centre of gravity
Maximum workplace concentration
.
Max
.
Min
ntinuous sound pressure level
er’s compartment
imum
imum
e of the centre of gravity of the load
Distanc
e front face of the fork backs
from th
Maximum permissible air concentrations
of a substance at the workplace
Highest value of an amount
Lowest value of an amount
Personal Identification Number Personal identification number
Personal protective equipment
E
Super-Elastic Superelastic tyres (solid rubber tyres)
Snap-In Tyre
Straßenverkehrs-Zulassungs-Ordnung
Technische Regel für Gefahrstoffe
Verband der Elektrotechnik Elektronik
Informationstechnik
Tyres for simplified assembly, without
loose rim parts
German regulations for approval of
vehicles on public roads
Ordinance on hazardous materials applicable in the Federal Republic of Germany
German technical/scientific association
85
6338011803 EN - 10/2016
Foreword 1
Information about the documentati
on
Abbreviation
VDI
VDMA
WLAN Wireless LAN Wireless local area network
.
Definition of directio
The directions "forwa
"right" (2) and "left"
position of the parts a
compartment; the loa
Meaning
Verein Deutscher Ingenieure
Verband Deutscher Maschinen- und
Anlagenbau e.V.
ns
rds" (1), "backwards" (3),
(4) refer to the installation
s seen from the driver’s
d is to the front.
Explanation
German technical/scientifica
German Mechanical Enginee
Association
1
4
3
Schematic views
View of functions and operations
This documentation explains the (usually
sequential) chain of certain functions or operations. Schematic diagrams of a counterbalance truck are used to illustrate these procedures.
ssociation
ring Industry
2
6210_001-031
NOTE
These schematic diagrams are not representative of the structural state of the documented
truck. The diagrams are used solely for the
purpose of clarifying procedures.
338011803 EN - 10/2016 9
56
6210_003-062
1 Foreword
Information about the documentati
View of the display operating unit
NOTE
Views of operating statuses and values in
the display of the display operating unit are
examples and partly dependent on the truck
equipment. As a result, the displays shown
of the actual operating statuses and values
can vary. Information that is not relevant for
descriptions is not shown.
on
10
56338011803 EN - 10/2016
Foreword 1
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
Disposal of component
s and
batteries
The truck is composed
components or batter
and disposed of, they
• disposed of,
• treated or
• recycled in accorda
national regulatio
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
of different materials. If
ies need to be replaced
must be:
nce with regional and
ns.
338011803 EN - 10/2016 11
56
1 Foreword
Environmental considerations
12
56338011803 EN - 10/2016
2
Introduction
2 Introduction
Using the truck
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for
than those specified in the o
tions, the approval of the m
applicable, the relevant r
must be obtained beforeha
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
the truck is to be used for towing on a more
regular basis, the manufacturer should be
consulted.
The regulations regarding trailer operation
must be observed; see chapter "Trailer
operation".
purposes other
perating instruc-
anufacturer and, if
egulatory authorities
nd to prevent haz-
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
14
56338011803 EN - 10/2016
Introduction 2
Using the truck
DANGER
There is a risk of fatal injury from
falling off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used both outside and in
buildings. Operation on public roads is only
permitted if the "StVZO" (German Road Traffic
Licensing Regulations) equipment variant is
installed.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Routes, work areas and aisle widths
must conform to the specifications in these
operating instructions, see the "Routes"
chapter.
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed, see the "Routes
"chapter.
The forklift truck is suitable for indoor and
outdoor use in countries ranging from the
Tropics to Nordic regions (temperature range:
-20°C to +40°C).
If the truck is to be used in a cold store, it must
be configured accordingly and, if necessary,
approved for such an environment; see the
chapter entitled "Cold store application".
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2 Introduction
Using the truck
CAUTION
Batteries can freeze!
If the truck is parked in an ambient temperature of
below –10 °C for an extended period, the batteries
cool down. The electrolyte may freezeand damage
the batteries. The truck is then not ready for operation.
– In an ambient temperature of below –10 °C, only
park the truck for short periods.
The operating company must ensure suitable
fire protection for the relevant application in
the truck’s surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
NOTE
Please observe the definition of the following
responsible person: "operating company".
Parking in temperatures below -10°C
CAUTION
Batteries can freeze!
Ifthetruckisparkedinanambienttemperature
below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.
– When the ambient temperature is below -10°C,
only park the truck for short periods of time.
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
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56338011803 EN - 10/2016
Introduction 2
Residual risk
Residual risk
Residual dangers, residual risks
Despite careful working and compliance with
standards and regulations, the occurrence
of other risks when using the truck cannot be
entirely excluded.
The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risk cannot be
excluded.
Even beyond the narrow dan
truck itself, a residual r
Persons in this area aroun
exercise a heightened deg
so that they can react imme
of any malfunction, incid
WARNING
All persons that are in the vicinity of the truck
must be instructed regarding these risks that arise
through use of the truck.
In addition, we draw attention to the safety regulations in these operating instructions.
ger areas of the
isk cannot be excluded.
d the truck must
ree of awareness,
diately in the event
ent or breakdown etc.
Risks can include:
• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.
• Falling, tripping etc. when moving on
the truck, especially in wet weather, with
leaking consumables or on icy surfaces
• Fire and explosion risks due to batteries and
electrical voltages
• Human error resulting from failure to
observe the safety regulations,
• Unrepaired damage or defective and worn
components,
• Insufficient maintenance and testing
• Use of incorrect consumables
• Exceeding test intervals
338011803 EN - 10/2016 17
56
2 Introduction
Residual risk
The manufacturer is not held responsible for
accidents involving the truck caused by the
failure of the operating company to comply
with these regulations either intentionally or
carelessly.
Stability
The stability of the truck has been tested to the
latest technological standards and is guaranteed provided that the truck is used properly
and according to its intended purpose. These
standards only take into account the dynamic
and static tipping forces that can arise during
specified use in accordance with the operating rules and intended purpose. However, the
danger of exceeding the moment of tilt due to
improper use or incorrect operation and losing
stability can never be excluded.
The loss of stability can b
imised by the following ac
– Always secure the load against slipping,
e.g. by lashing.
– Always transport unstable loads in suitable
containers.
– Always drive slowly whe
– Drive with the load lowered.
– Even with sideshifts, align the load as
centrally as possible with the truck and
transport in this position.
– Avoid turning and dia
slopes or gradients.
– Never have the load facing downhill when
travelling on slopes or gradients.
– Pick up only loads of the approved width.
– Always take great ca
suspended loads.
– Do not drive over ramp edges or steps.
e avoided or min-
tions:
n cornering.
gonally driving across
re when transporting
Special risks associated with using the truck and attachments
Approval from the manufacturer and attachment manufacturer must be obtained each
18
56338011803 EN - 10/2016
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