STILL RX50-10, RX50-13, RX50-15, RX50-16 User Manual
Original instructions
Electric forklift truck
RX50-10
RX50-13
RX50-15
RX50-16
5060 5061 5063 5065 5066
55048011501 EN - 02/2018
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Rules for the operating company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for
industrial trucks
• Information on the use of industrialtrucks
• Information on transport, initial commissioning and storage of industrial trucks
thesafeoperationof
g
Internet address and QR code
The information c
by pasting the add
in a web browser or
an be accessed at any time
ress https://m.still.de/vdma
by scanning the QR code.
48011501 EN - 02/2018 I
550
Table of contents
1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformit
Accessories ......................................................... 6
Overview ........................................................... 8
Nameplate .......................................................... 9
Production number . . . ............................................... 10
StVZO(RoadTrafficLicensingRegulations)information ....................... 10
Use of truck ........................................................ 10
Commissioning ..................................................... 10
Proper usage ....................................................... 11
Proper use during towing .............................................. 1
Impermissibleuse ................................................... 12
Placeofuse ........................................................ 12
Parking in temperatures
Usingworkingplatforms ............................................... 14
Information about documentation ........................................ 15
Documentationscope ................................................ 15
Supplementarydocumentation .......................................... 16
Issuedateandtopicalityoftheoperatinginstructions .......................... 17
Copyright and tradema
Explanation of information symbols used . . ................................ 17
Listofabbreviations .................................................. 18
Definition of directi
Schematicviews .................................................... 20
Environmental considerations .......................................... 22
Packaging ......................................................... 22
Disposal of components and batteries ..................................... 22
ons ................................................ 20
y in accordance with Machinery Directive ............... 6
below-10°C ..................................... 13
rkrights .......................................... 17
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1
2Safety
Definition of responsible persons ........................................ 24
Operatingcompany .................................................. 2
Specialist .......................................................... 24
Drivers ........................................................... 25
Essentials for saf
Insurance cover on company premises .................................... 27
Changes and retrofitting ............................................... 27
e operation ........................................... 27
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Table of contents
g
Changes to the overhead guard and roof loads . . . ........................... 30
Warning regarding non-original parts ..................................... 30
Damage, defects and misuse of s
Tyres ............................................................. 31
Medicalequipment ................................................... 32
Exercise caution when handlin
Lengthoftheforkarms ................................................ 33
Residual risk ....................................................... 35
Residual dangers, residual
Specialrisksassociatedwithusingthetruckandattachments ................... 36
Overview of hazards and countermeasures ................................. 38
Danger to employees ................................................. 41
Safety tests ........................................................ 42
Regularsafetyinspectionofthetruck ..................................... 42
Insulationtesting .................................................... 42
Safety regulations for handling consumables ............................... 44
Permissibleconsumables ............................................. 44
Oils .............................................................. 44
Hydraulicfluid ...................................................... 45
Batteryacid ........................................................ 46
Brakefluid ......................................................... 47
Disposalofconsumables .............................................. 49
Emissions ......................................................... 50
afetysystems .............................. 31
ggasspringsandaccumulators .................. 33
risks ......................................... 35
3Overviews
Full view .......................................................... 54
General view of driver's compartment ..................................... 56
Shelf and cup holder ................................................. 57
Operating devices
Display operating unit ................................................. 58
Operatingdevicesforhydraulicandtractionfunctions ......................... 59
Multi-lever ......................................................... 60
Doublemini-lever .................................................... 61
Three-waymini-lever ................................................. 62
Four-waymini-lever .................................................. 63
Joystick4Plus ...................................................... 64
Fingertip .......................................................... 65
Miniconsole ....................................................... 66
IV 5
and display elements ................................... 58
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Table of contents
4 Operation
Checks and tasks before daily use ....................................... 68
Visual inspections and functi
Climbingon/off ...................................................... 71
AdjustingtheMSG65/MSG75driver'sseat ................................ 72
Seatbelt .......................................................... 76
Adjustingthearmrest ................................................. 79
Unlockingtheemergencyoffswitch ...................................... 80
Switchingonthekeyswitch ............................................ 8
AccessauthorisationwithPINcode(variant) ................................ 84
Operating the signal horn .............................................. 94
Checking the brake system f
Checkingthesteeringsystemforcorrectfunction ............................ 96
Checking the emergency stop function .................................... 97
Checking the vertical lif
Zeroadjustmentoftheloadmeasurement(variant) ........................... 98
Checking the condition of the wheels and tyres ..............................100
Display-operating unit
Indicators .........................................................101
Adjustingthedisplays ................................................103
Symbolsinthedisplay ................................................1
Settingthedateortime ................................................110
Resetting the daily kilometres and daily operating hours .......................110
Setting the language . . ...............................................11
Softkeys for operating various equipment variants ............................111
Blue-Q efficiency mode ...............................................113
Functional descriptio
Switching off additional consumers .......................................114
SwitchingefficiencymodeBlue-Qonandoff ................................114
Configuring Blue-Q effic
Driving ............................................................117
Safety regulations when driving .........................................117
Driveways ....................................................... . . 119
Settingthedriveprograms .............................................122
Special overhead guard for drive-in racks (variant) ...........................122
Selecting the drive d
Actuatingthedrivedirectionswitch,multiple-leverversion ......................125
Actuatingthedrivedirectionswitch,mini-leverversion .........................125
Actuating the vertica
Actuatethedrivedirectionswitch,fingertipversion ...........................126
Actuatingthedrivedirectionswitch,mini-consoleversion ......................127
onchecking .................................. 68
orcorrectfunction .............................. 95
tmastposition(variant)forcorrectfunction ................ 98
................................................101
n ................................................113
iencymode ......................................115
irection ............................................124
l rocker switch for the "drive direction", joystick 4Plus version . . . . 126
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Startingdrivemode ..................................................127
Starting drive mode, dual-pedal version (variant) . . ...........................129
Operatingtheservicebrake ............................................13
Actuating the mechanical parking brake ...................................133
Steering ...........................................................134
Reducing speed when turning (C
Reducing speed with a raised load (variant) ................................136
Parking ...........................................................137
Parking the truck securely a
Wheel chock (variant) ................................................138
Lifting ............................................................139
Liftingsystemvariants ................................................13
Typesofliftmast ....................................................139
Liftingsystemoperatingdevices .........................................140
Multi-lever lifting syst
Controlling the lifting system using a double mini-lever .........................143
Controllingtheliftingsystemusingatriplemini-lever ..........................144
Controlling the lifting
Controllingtheliftingsystemusingthejoystick4Plus ..........................146
Controllingtheliftingsystemwiththefingertipconsole .........................148
Changing the fork arms ...............................................1
Forkextension(variant) ...............................................151
Operationwithreversibleforkarms(variant) ................................153
Malfunctions during li
Hydraulicblockingfunction .............................................155
Automaticliftcutout(variant) ...........................................156
Lift mast vertical po
Workingwithloads ...................................................162
Safety regulations when handing loads ....................................162
Before taking up load
Loadmeasurement(variant) ...........................................164
Picking up loads .....................................................167
Danger area .......................................................168
Transportingpallets ..................................................169
Transporting suspended loads ..........................................169
Pickingupaload ....................................................170
Transporting loads ...................................................174
Setting down loads ...................................................175
Driving on ascending and des
Drivingonlifts ......................................................178
Drivingonloadingbridges .............................................179
em ...............................................142
system using a quadruple mini-lever ......................145
ftingmode .........................................154
sition(variant) ........................................157
.................................................163
urve Speed Control) .........................135
ndswitchingitoff ...............................137
cending gradients . . ...........................177
2
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Attachments .......................................................180
Fittingattachments ..................................................180
Releasing the pressure from th
Generalinstructionsforcontrollingattachments .............................186
Controlling attachments using multi-lever operation ...........................188
Controlling attachments usin
Controlling attachments using a double mini-lever ............................191
Controlling attachments using the double mini-lever and the 5th function ...........193
Controlling attachments us
Controlling attachments using the triple mini-lever and the 5th function .............197
Controlling attachments using a quadruple mini-lever .........................199
Controlling attachments u
Controllingattachmentsviathejoystick4Plus ...............................203
Controlling attachments using the Joystick 4Plus and the 5th function . . . ..........204
Controlling the attachme
Controlling attachments with fingertip and the 5th function ......................207
Clamp locking mechanism (variant) ......................................209
Taking up a load using atta
Auxiliary equipment ..................................................214
Switchingthelightingonandoff .........................................214
Switching the working s
Switching the rotating beacon on and off . . . ................................215
Switchingthehazardwarningsystemonandoff .............................216
Switching direction in
Switching the double working spotlights on and off. ...........................219
STILLSafetyLight(variant) .............................................221
Operating the windsc
Fillingthewashersystem ..............................................222
FleetManager (variant) . ...............................................223
Shock recognition (v
Driverrestraintsystems(variants) .......................................223
Clipboard (variant) ...................................................224
Ceiling sensor (var
Trailer operation ....................................................230
Towedload ....................................................... . 230
Tow coupling RO*230 . ...............................................2
Tow coupling RO*244 . ...............................................233
Towingtrailers ......................................................237
Cold store applicatio
Display messages ...................................................241
Displaycontent .....................................................241
dicatorsonandoff ...................................216
reenwiper/washer ...................................222
ariant) .............................................223
iant) ...............................................224
n .................................................238
ehydraulicsystem ............................182
g multi-lever operation and the 5th function ...........189
ingatriplemini-lever .............................195
sing the quadruple mini-lever and the 5th function .........201
nts with fingertip . . ................................206
chments ......................................213
potlightforreversetravelonandoff .....................215
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Table of contents
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Errorcodetable .....................................................241
General messages ...................................................244
Drive-specificmessages ..............................................253
Behaviour in emergencies .............................................256
Emergency shutdown ................................................256
Procedure if truck tips over
Emergency lowering .................................................257
Towing .......................................................... . 259
Connecting and disconnect
Connecting the battery male connector ....................................263
Disconnecting the battery male connector ..................................263
Handling the battery ..................................................265
Safety regulations when handling the battery ...............................265
Maintainingthebattery ................................................268
Checking the battery con
Checkingthebatterychargestatus .......................................271
Chargingthebattery ..................................................271
Equalising charge to pre
Replacing and transporting the battery ....................................275
General information on replacing the battery ................................275
Battery installation o
Changing to a different battery type .......................................277
Opening and closing the battery hood .....................................277
Opening/closing the b
Batteryreplacementusingabridge .......................................284
Changing the battery using the internal roller channel .........................291
Battery replacement us
Batterytransportwithcrane ............................................299
Cleaning the truck ...................................................300
Cleaning the truck ...................................................300
Cleaning the electrical system ..........................................302
Cleaning load chains .................................................303
Afterwashing .......................................................304
Transporting the truck ................................................305
Transporting .......................................................305
Craneloading ......................................................307
Decommissioning ...................................................311
Decommissioningandstoringthetruck ....................................311
Returning to service afte
.............................................257
ing the battery male connector ......................263
dition,acidlevelandaciddensity ......................270
ventadeepdischargeofthebattery ....................274
r battery replacement without onboard devices . . . ............276
attery door ........................................282
ing an external roller channel ..........................294
rdecommissioning ................................313
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Table of contents
5 Maintenance
Safety regulations for maintenance .......................................316
Generalinformation ..................................................316
Workingonthehydraulicequipment ......................................316
Working on the electrical equipment ......................................316
Safetydevices ......................................................317
Setvalues ....................................................... . . 317
Liftingandjackingup .................................................317
Workingatthefrontofthetr
General maintenance information ........................................320
Personnel qualifications ...............................................320
Information for carrying o
Maintenance — 1000 hours/annually .....................................323
Maintenance - 3000 hours/every two years . ................................327
Ordering spare parts and w
Quality and quantity of the required operating materials ........................327
Lubricationplan .....................................................329
Maintenance data table ...............................................3
Providing access to maintenance points ...................................333
Removing/installingthevalvecover ......................................333
Removing/installing t
Removing/installing the bottom plate for dual pedal operation (variant) .............335
Remaining ready for operation ..........................................337
Lubricating joints an
Checkingthebatteryhoodlock ..........................................337
Maintainingtheseatbelt ...............................................338
Checking the driver'
Servicing wheels and tyres .............................................340
Checking the drive axle for oil level, leaks and general condition . .................342
Checking the brake flu
Checkingthebrakefluidlevelsensor .....................................344
Checkingthebattery .................................................345
Checkingthefuses ...................................................3
Changing fuses .....................................................347
Checkingthehydraulicoillevel ..........................................348
Checking the hydrau
Lubricatingtheliftmastandrollertrack ....................................351
Maintaining the tow coupling ............................................351
Maintenance for tr
1000-hour maintenance / Annual maintenance ..............................353
Othertasks ...................................................... . . 353
ucksusedincoldstores .................................352
uck ..........................................318
utmaintenance ..................................320
earingparts ....................................327
hebottomplate .....................................333
dcontrols ..........................................337
sseat .............................................340
idlevel ...........................................343
licsystemforleaks ...................................350
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Checking the cable connections .........................................353
Checking accelerator pedal and brake pedal ................................353
Checking the brake system for c
Checking the lift cylinders and connections for leaks ..........................354
Checkingforkarms ..................................................354
Checking the reversible fork a
Checking the dual pedal ...............................................355
orrect operation and leaks .....................353
rms ........................................355
6 Technical data
Dimensions ........................................................358
VDI datasheet: RX50-10 an
VDI datasheet: RX50-15 and RX50-16 ....................................363
Ergonomic dimensions ................................................368
Battery specifications
Fuse assignment ....................................................373
dRX50-13 ....................................359
.................................................369
X55
048011501 EN - 02/2018
1
Foreword
1 Foreword
Your truck
Your truck
Description of the truck
General
The STILL RX50 10-16 is an electrically driven
counterbalanced truck. The truck has a load
capacity of up to 1.6 tonnes with a load centre
of gravity of 500 mm. The truck can reach
speeds of up to 12.5 km/h without a load.
It is suitable for interior
use.
The display-operating unit manages all functions that are not called up by the operating
devices for drive functions and hydraulic functions. All messages and driving condition
information are issued via the display. The
display-operating unit uses the current battery
charge state and the selected drive program
to calculate the remaining available time until
the battery has to be recharged and displays
this information.
The truck supports all functions of FleetManager 4.0 (variant).
use and for outdoor
Brake system
The brake system ofthe truck comprises three
different brakes:
• Service brake
• Regenerative brake
• Parking brake
The service brake is ba
the front axle. This dr
service brake for he
braking with the bra
pedal is operated, th
is automatically a
brake. The regenerat
acceleration energy
energy. This causes t
soon as the accelerator
Completely removing yo
accelerator pedal caus
until it comes to a st
parking brake ensures
securely in place when p
255
sed on a drum brake on
um brake is used as the
avy braking or emergency
ke pedal. When the brake
e electric traction motor
ctuated as a regenerative
ive brake converts the
of the truck into electrical
he truck to decelerate as
pedal is released.
ur foot from the
es the truck to brake
andstill. A mechanical
that the truck remains
arked.
048011501 EN - 02/2018
Foreword 1
Your truck
Hydraulic system
The steering system, the lift cylinders and the
tilt cylinders in the lift mast are supplied with
power via a hydraulic pump operated by an
electric motor.
The proportional valve techno
particularly sensitive mov
handling of the load. The hyd
can be parameterised indivi
authorised service centre.
Uptothreehydrauliccircuitscanbeusedto
activate attachments (variant). Depending on
the equipment, a hydraulic accumulator is also
available in the lifting circuit for the purpose of
dampening pressure peaks in the hydraulic
system.
logy provides
ements and safe
raulic functions
dually by the
Drive concept
The STILL RX50 10-16 is driven via the rear
wheel by a maintenance-free three-phase
drive with 24-volt technology.
Lead-acid batteries th
the side supply the powe
The driver can help to influence the energy
consumption and performance of the truck
using the "Blue-Q" efficiency mode, which
allows the required setting for each current
application to be called up via the displayoperating unit.
at can be replaced from
r.
Steering
The kickback-free, hydraulic rear-wheel
steering with "Curve Speed Control" (CSC)
ensures driving stability when cornering,
allowing the truck to achieve a small turning
circle and negotiate narrow aisle widths.
Operation
A multi-lever, Fingertip, min
Joystick 4Plus are available as
devices for the hydraulic funct
operating devices enable preci
and smooth control of the lifti
to directly controlled valves
valve technology.
i-lever and the
operating
ions. These
se operation
ng speed thanks
and proportional
48011501 EN - 02/2018 3
550
1 Foreword
Your truck
For drive mode, the truck features either
single-pedal or dual-pedal operation. The
accelerator pedal is used to accelerate and
brake (electric brake) the truck. In emergency
situations or when carrying heavy loads, the
driver can also brake the truck using the
service brake by pressing the brake pedal.
In dual-pedal operation, the truck has one
pedal for the "Forwards" drive direction and
one pedal for the "Reverse" drive direction.
Acceleration and braking behaviour can be
individually selected from five different drive
programmes.
General
The truck described in these operating instructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted
art technology. Follow
instructions will allo
safely. By complying wi
these operating instru
and the approved featu
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioni
the operating instr
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
with state-of-the-
ing these operating
w the truck to be handled
th the specifications in
ctions, the functionality
res of the truck will be
ng the truck, read
uctions and follow the
455
048011501 EN - 02/2018
Foreword 1
Your truck
CE labelling
The manufacturer uses CE labe
cate that the truck complies w
and regulations valid at the t
This is confirmed by the issued
of conformity. The CE labelli
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
llingtoindi-
ith the standards
ime of marketing.
EC declaration
ng is attached to
CE-Symbol
48011501 EN - 02/2018 5
550
1 Foreword
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
H
according to these operating instructions
according to these operating instructions
Accessories
• Key for key switch (two pieces)
• Hexagon socket wrench for emergency
lowering
655
048011501 EN - 02/2018
Foreword 1
Your truck
48011501 EN - 02/2018 7
550
1 Foreword
Zum Önen der Haube den Fahrersitz
und die Armlehne ganz nach hinten
schieben und letztere zusätzlich in
unterste Position bringen
To open the batteryhood the driver seat
and the armrest must be moved
completely back and the last one
has to be placed in the lowest position
ACHTUNG - ATTENTION !
ATC
Assistance Truck Control
Your truck
Overview
13
16
9
8
DANGER
DANGER
12
4
3
15
DANGER
5
2
6
ACHTUNG - ATTENTION !
Zum Önen der Haube den Fahrersitz
und die Armlehne ganz nach hinten
schieben und letztere zusätzlich in
unterste Position bringen
To open the batteryhood the driver seat
and the armrest must be moved
completely back and the last one
has to be placed in the lowest position
17
16
15
13
5060_003-175_V2
17
18
8
2
1
3
4
5
4
6
7
8
9
2
4
10
11
12
10
13
2
6
1
3
5
4
9
9
1
7
7
6
7
5
1
10
2
IDENT-NR. 0009381511
1
5
5
6
2
5
11 4
11
15
14
18
7
14
20xx
STILL GmbH Hamburg
Regelmäßige Prüfung
(FEM 4.004)
nach nationalen Vorschriften
basierend auf den EG-Richtlinien:
2009/104/EG, 99/92/EG
Nächste Prüfung
BATTERIESERVICE
Nächste Prüfung
855
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
Battery voltage
Tension batterie
Batteriespannung
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
kg
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
Unladen mass
Masse à vide
Leergewicht
max
min.*
*
048011501 EN - 02/2018
kg
kg
kg
kg
Die Prüfplakette ersetzt nicht das Prüfprotokoll
Mitglied der:
Fédération
Européene
de la Manutention
56344391019
Ihr STILL Service
STILL Hamburg
Berzeliusstr. 10
22113 Hamburg
Tel.: 01804 / 784 55 24
733906
Foreword 1
Your truck
1 Decal information: Actions to be performed
when replacing battery using a bridge
(variant)
2 Decal information: Assistance Truck Control
3 Warning sign: Risk of short circuit due to
shearing
4 Warning sign: Risk of crushing
5 Warning sign: Cleaning electrical system
parts with water is forbidden
6 Decal information: Actions to be performed
before opening the battery hood
7 Decal information: Cold store application
8 Decal information: Lifting gear attachment
point
9 Decal information: Capacity rating plate
10 Decal information: FEM test
11 Decal information: Battery test
Nameplate
The truck can be identified from the information on the nameplate.
The information for the battery weights (5,
6) and the ballast weight (7) only applies to
electric forklift trucks.
12 Decal information: Hydraulic oil tank
13 Warning sign: Do not stand underneath the
fork/Do not stand on the fork
14 Decal information: Nameplate
15 Warning sign: Do not stand underneath the
fork/Do not stand on the fork/Danger due to
shearing/Danger due to high fluid pressure
16 Decal information: Caution/Read the op-
erating instructions/Fasten seat belt/Apply
parking brake when leaving the truck/Pas-
sengers are not allowed/Do not jump off if
the truck is tipping over/Lean in the opposite
direction to which the truck is tipping
17 Manufacturer's label text
18 Decal information: Caution/read operating
instructions/drive slowly with raised load
1
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
13
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
12
Battery voltage
Tension batterie
Batteriespannung
11
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
2
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
max
min.*
*
D-22113 Hamburg
Berzeliusstr. 10
kg
kg
kg
kg
3
4
5
6
7
10
9
6210_921-003_V3
1 Type
2 Production number
3 Year of manufacture
4 Tare weight in kg
5 Max. permissible battery weight in kg
6 Min. permissible battery weight in kg
7 Ballast weight in kg
8 Address of manufacturer
9 Refer to the technical data listed in these
operating instructions for more detailed
information
10 CE labelling
11 Nominal drive power in kW
12 Battery voltage in V
13 Rated capacity in kg
48011501 EN - 02/2018 9
550
8
1 Foreword
Use of truck
Production number
NOTE
The production number is used to identify the
truck. It can be found on the nameplate and
must be referred to in all technical questions.
The production number contains the following
coded information:
(1) Production location
(2) Model
(3) Year of manufacture
(4) Sequential number
StVZO (Road Traffic Licensing
Regulations) information
This label includes information on the weight
and load distribution of the truck.
xx xxxx x xxxxx
1
2
3
4
7090_921-004
12
Use of truck
Commissioning
Commissioning is the initial intended use of
the truck.
10 5
5048011501 EN - 02/2018
1Tareweig
2 Permitte
3 Permi
4Per
5 Payload (in kg)
ht (in kg)
d total weight (in kg)
tted front axle weight (in kg)
mitted rear axle weight (in kg)
5
34
7094_003-098
Foreword 1
Use of truck
The necessary steps for the commissioning
vary depending on the model and equipment
of the truck. These steps require preparatory
work and adjustment work that cannot be performed by the operating company. See also
the chapter entitled "Definition of responsible
persons".
– To commission the truck, contact the
authorised service centre.
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used
purpose as set out and des
operating instructions
If the truck is to be used for purposes other
than those specified in the operating instructions, the approval of the manufacturer and, if
applicable, the relevant regulatory authorities
must be obtained beforehand to prevent hazards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
for its proper
cribed in these
.
Proper use during towing
This truck is suitable for the occasional towing
of trailers and is equipped with a towing device
for this purpose. This occasional towing may
not exceed 2% of the daily operating time. If
thetruckistobeusedfortowingonamore
regular basis, the manufacturer should be
consulted.
The regulations regardi
must be observed; see chapt
operation".
ng trailer operation
er "Trailer
48011501 EN - 02/2018 11
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1 Foreword
Use of truck
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
DANGER
There is a risk of fatal injury from falling
off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used both outside and in
buildings. Operation on public roads is only
permitted if the "StVZO" (German Road Traffic
Licensing Regulations) equipment variant is
installed.
If the truck is to
the truck must conf
tions for the count
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Roadways, working areas and aisle
widths must conform to the specifications in
these operating instructions; see the chapter
entitled "Roadways".
Driving on upward and downward gradients
is permitted provided the specified data and
specifications are observed, see the "Routes
"chapter.
12 5
be operated on public roads,
orm to the national regula-
ry in which it is being used.
5048011501 EN - 02/2018
Foreword 1
Use of truck
The truck is suitable for indoor and outdoor
use in countries ranging from the Tropics to
Nordic regions (temperature range: -20°C to
+40°C).
If the truck is to be used in a cold store, it must
be configured accordingly and, if necessary,
approved for such an environment; see the
chapter entitled "Cold store application".
CAUTION
Batteries can freeze!
If the truck is parked in an ambient temperature of
below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.
– At ambient temperatures of below -10°C, only
park the truck for short periods of time.
The operating company must ensure suitable
fire protection for the relevant application in
the truck's surroundings. Depending on the
application, additional fire protection must be
provided on the truck. If in doubt, contact the
relevant authorities.
NOTE
Please observe the definition of the following
responsible person: "operating company".
Parking in temperatures below -10°C
CAUTION
Batteries ca
If the truck
below -10°C
will cool d
damage t
for opera
– When the a
n freeze!
is parked in an ambient temperature
for an extended period, the batteries
own. The electrolyte may freeze and
he batteries. The truck is then not ready
tion.
mbient temperature is below -10°C,
k the truck for short periods of time.
only par
48011501 EN - 02/2018 13
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1 Foreword
Use of truck
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
14 5
5048011501 EN - 02/2018
Foreword 1
Information about documentation
Information about documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• Depending on the truck equipment, "UPA"
operating instructions may also be provided
NOTE
Refer to the additional information in the
section entitled "Rules for the operating
company of industrial trucks".
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all
possible variants available at the time of
printing. Special versions to meet customer
requirements (UPA) are documented in
separate operating instructions. If you have
any questions, please contact your authorised
service centre.
Enter the production number and year of
manufacture from the nameplate in the space
provided:
Production numbe
Year of manufacture:
r:
Please quote the production number in all
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operating company at all times.
The storage location is specified in the chapter
entitled "Overviews".
If the operating instructions are lost, the operating company must obtain a replacement
from the manufacturer immediately.
The operating instructions are included in the
spare parts list and can be reordered as a
spare part.
48011501 EN - 02/2018 15
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1 Foreword
Information about documentation
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
Safely store the complete do
pass on to the subsequent ope
when transferring or sellin
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Supplementary documentation
This industrial truck can be fitted with unplanned equipment () that deviates from the
standard equipment and/or the variants.UPA
The UPA may be, for example:
• Special sensors
• Special attachments
• Towing devices
• Customised attachments
In this case, the industrial truck has additional
documentation. This may be in the form of an
insert or separate operating instructions.
The original operating instructions for this
industrial truck are valid for the operation
of standard equipment and variants without
restriction. The operational and safety information in the original operating instructions
continues to be valid in its entirety unless it is
countermanded in this additional documentation.
The requirements for the qualification of
personnel as well as the time for maintenance
cumentation and
rating company
g the truck.
16 5
5048011501 EN - 02/2018
Foreword 1
Information about documentation
may vary. This is defined in the additional
documentation.
– If you have any questions, please contact
your authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engag
development of trucks. Th
instructions are subject
claims based on the infor
illustrations containe
asserted.
Please contact your authorised service centre
for technical support relating to your truck.
ed in the further
ese operating
to change, and any
mation and/or
d in them cannot be
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third parties—including as excerpts—except with the
express written approval of the manufacturer.
Explanation of information symbols used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates proc
to in order to pr
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
edures that must be strictly adhered
event the risk of injuries.
CAUTION
48011501 EN - 02/2018 17
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1 Foreword
Information about documentation
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current Direct current
DFÜ
DIN
EG
EN
FEM
F
max
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
enossenschaftlicher Grundsatz
Berufsg
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on the Rules for the Approval
the Electrical Equipment
of
Datenfernübertragung
Deutsches Institut für Normung German standardisation organisation
European Community
European standard
Fédération Européene de la Manutention
maximum Force
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working
equipment directive
German insurance company for the company and employees
German pr
for occupat
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Remote data transmission
European Federation of Materials Handling and Storage Equipment
Maximum power
inciples and test specifications
ional health and safety
18 5
5048011501 EN - 02/2018
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