Still FM-X N Series, FM-X Series, FM-X-10, FM-X EW Series, FM-X-12 Original Instructions Manual

Original instructions

Reach trucks

FM-X, FM-X N, FM-X W, FM-X EW,
Li-ion

FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-20 HD
FM-X-25

1900 1901 1902 1903 1904
1905 1906 1907 1908 1909
1910 1914 1915 1916 1917
1918 1919 1920 1921 1922

50988078001 EN - 10/2018

Preface

Address of manufacturer and contact details

STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de

Rules for the operating company of industrial trucks

In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.

This guide provides information for handling
industrial trucks:

• Information on how to select suitable
industrial trucks for a particular area of
application

• Prerequisites for
industrial trucks

• Information on the use of industrial trucks

• Information on transport, initial commis­sioning and storage of industrial trucks

thesafeoperationof

g

Internet address and QR code

The information c
by pasting the add
in a web browser or

an be accessed at any time

ress https://m.still.de/vdma

by scanning the QR code.

88078001 EN - 10/2018 I

509

Table of contents

1 Foreword

Your truck .......................................................... 2

General ............................................................ 2

CElabelling ......................................................... 2

EC declaration of conformity in accordance with Machinery Directive ............... 3

Accessories ......................................................... 4

Labelling points ...................................................... 5

Nameplate .......................................................... 6

Production number . . . ................................................ 7

Nameplateofalithium-ionbattery ......................................... 7

Using the truck ....................................................... 8

Commissioning ...................................................... 8

Proper usage ........................................................ 8

Intended use of the lithium-ion battery (variant) ............................... 8

Impermissibleuse .................................................... 9

Placeofuse ......................................................... 9

Parkingintemperaturesbelow-10°C ..................................... 10

Using working platforms

Information about the documentation ..................................... 12

Documentationscope ................................................ 12

Supplementary documen

Issuedateandtopicalityoftheoperatinginstructions .......................... 14

Copyrightandtrademarkrights .......................................... 14

Explanation of inform

Listofabbreviations .................................................. 15

Definingdirections ................................................... 17

Schematicviews .................................................... 18

Environmental considerations .......................................... 19

Packaging ......................................................... 19

Disposal of components

............................................... 11

tation .......................................... 13

ationsymbolsused .................................. 14

andbatteries ..................................... 19

g

2Safety

Definition of responsible persons ........................................ 22

Operatingcompany .................................................. 22

Specialist .......................................................... 22

Drivers ........................................................... 23

Basic principles for safe operation ....................................... 25

Insurance cover on co

Specialnoteswhenusinglithium-ionbatteries(variant) ........................ 25

Changes and retrofitting ............................................... 29

mpany premises .................................... 25

88078001 EN - 10/2018 III

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Table of contents

g

Modifications to the overhead guard and cabs ............................... 31

Seatbelt .......................................................... 31

Safety information for FM-X Wi

Warning regarding non-original parts ..................................... 32

Damage, defects and misuse of safety systems . . . ........................... 33

Wheels and tyres .................................................... 33

Medicalequipment ................................................... 34

Exercise caution when handling gas springs and accumulators .................. 35

Lengthoftheforkarms ................................................ 35

Residual risk ....................................................... 37

Residual dangers, residual risks ......................................... 37

Special risks associated w

Overview of hazards and countermeasures ................................. 40

Danger to employees ................................................. 43

Safety tests ........................................................ 44

Carrying out regular inspections on the truck ................................ 44

Insulationtesting .................................................... 44

Safety regulations for h

Permissibleconsumables ............................................. 45

Oils .............................................................. 46

Hydraulicfluid ...................................................... 47

Batteryacid ........................................................ 48

Brakefluid ......................................................... 49

Disposal of consuma

Commissioning the FleetManager™ (variant) ............................... 51

Activatingtheaccesscontrolafterdeliveryofthetruck ......................... 51

Emissions ......................................................... 51

bles .............................................. 50

de,ExtraWide(W,EW) ........................ 32

ithusingthetruckandattachments ................... 38

andling consumables ............................... 45

3Overviews

Overview .......................................................... 56

Overview of the driver's compartment ..................................... 57

Shelves and cup ho

Operating devices and display elements ................................... 59

Display and operating unit . . . .......................................... 59

Operating status

Displaymessages ................................................... 61

Entering truck operating data via the display and operating unit .................. 65

Lithium-ion batter

Operatingdevicesforhydraulicandtractionfunctions ......................... 70

IV 5

lders .............................................. 58

displays on the display and operating unit ..................... 60

ydisplay ............................................. 70

0988078001 EN - 10/2018

Table of contents

Joystick4Plus ...................................................... 71

Fingertip .......................................................... 72

4 Operation

Testing and activities befo

Visualinspectionsandfunctionchecking .................................. 74

Climbingintoandoutofthetruck ........................................ 77

Adjusting the MSG 65/MSG 75

Adjustingthesteeringcolumn ........................................... 83

Fillingthewashersystem(variant) ....................................... 84

Unlocking the emergency o

Switchingonthekeyswitch ............................................ 85

AccessauthorisationwithPINcode(variant) ................................ 87

Operating the signal hor

Checkingthebrakesystemforcorrectfunction .............................. 88

Checkingthesteeringsystemforcorrectfunction ............................ 90

Checking the emergency

Checking the "automatic tilting centre position" (variant) for correct function ......... 91

Lighting ........................................................... 92

STILL SafetyLight (va

Switchingtheworkingspotlights(variant)onandoff .......................... 93

Efficiency and drive modes ............................................. 94

Blue-Q efficiency mode
OPTISPEED - Continuously variable reduction in driving speed or hydraulic functions

(variant) ......................................................... 94

Driving ............................................................ 96

Safety regulations

Roadways ......................................................... 98

Side chassis supports . ...............................................101

Enabling truck functi

Settingthedriveprogramme ............................................104

Selectingthedrivedirection ............................................105

Actuating the drive d

Actuating the drive direction switch, fingertip ................................106

Starting drive mode, single-pedal version . . ................................107

Starting drive mode

Operatingtheservicebrake ............................................111

Applying the electromagnetic parking brake ................................112

Steering ...........................................................114

Emergency operation of the reach measurement system .......................115

re daily use ..................................... 74

driver'sseat ................................ 79

ffswitch ...................................... 84

n .............................................. 88

offfunction ..................................... 90

riant) ............................................. 92

............................................... 94

whendriving ......................................... 96

onsusingthefootswitchandseatswitch ...................101

irectionswitch,joystick4Plus ............................106

, dual-pedal version (variant) .............................109

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g

Parking ...........................................................118

Parkingthetrucksecurely .............................................118

Lifting ............................................................119

Liftingsystemvariants ................................................119

Liftmastversions ....................................................119

Lifting system operating de

Joystick4Plusliftingsystem ............................................121

Fingertipliftingsystem ................................................124

Automatic lift cut out (vari

Reach-lowerlock(variant) .............................................128

Automaticcentreposition(variant) .......................................129

Speed limitation safety fu

Changing the fork arms ...............................................131

Forkextension(variant) ...............................................134

Loadbackrest(variant) ................................................1

Workingplatforms ...................................................136

Malfunctionsinliftingmode ............................................136

Handling loads ......................................................138

Safety regulations when handing loads ....................................138

Beforepickingupaload ...............................................138

Picking up loads .....................................................140

Danger area .......................................................142

Transportingpallets ..................................................143

Transporting suspende

Pickingupaload ....................................................144

Transporting loads ...................................................147

Setting down loads ...................................................149

Drivingonupwardanddownwardgradients ................................151

Drivingontolifts .....................................................151

Attachments .......................................................153

Fittingattachments ..................................................153

Releasingthepressurefromtheauxiliaryhydraulics ..........................155

General instructions for
Controlling attachments (variant) using the joystick 4Plus (5th/6th hydraulic function)

...............................................................157

Controlling attachments (variant) with the fingertip (5th/6th hydraulic function) .......160

Operating the clamp locki

Operating the clamp locking mechanism (variant) with the fingertip switch ..........164

Pickingupaloadusingattachments ......................................165

Auxiliary equipment ..................................................166

FleetManager (variant) ................................................166

vices .........................................120

ant) ...........................................126

nction .........................................131

d loads ..........................................143

controllingattachments .............................156

ng mechanism (variant) with a joystick 4Plus . ............162

35

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0988078001 EN - 10/2018

Table of contents

Shock recognition (variant) .............................................166

ActiveLoadStabilisationALS(variant) ....................................166

Optical height measuring syst

Loadmeasurement(variant) ...........................................173

Speedlimitationbasedonliftheight ......................................175

Button for speed limitation, c

Camera/monitorsystem(variant) ........................................176

Electrical adjustment mechanism for the driver's compartment (variant) ............177

Overhead guard with optimis

Clipboard (variant) ...................................................179

Battery change frame (variant) ..........................................179

General ......................................................... . . 179

Safe handling ......................................................180

Loadcapacity .................................................... . . 180

Area of application ...................................................180

Adjustingthetransferheight ............................................181

Locking the battery change frame ........................................181

Battery replacement are

Lift height preselector/easy Target (variant) ................................184

General ......................................................... . . 184

Definitionofterms ...................................................185

AUTOMODEfunction ................................................ 186

Operatingtheliftheightpreselector .......................................189

Teach-in, general ....................................................192

Performingateach-in .................................................193

easyTarget/easyTargetPlus(variants) ...................................196

Approaching target hei

Positioningtheforkhorizontallyusing"easyTargetPlus" .......................199

Cab (variant) .......................................................200

General information ab

Opening the cab door . . ...............................................201

Closingthecabdoor ............................................... . . 202

Cab operating devic

Cabinteriorlighting(variant) ............................................204

Heatingsysteminthecab(variant) .......................................204

Emergency exit wind

Cold store application .................................................207

General ......................................................... . . 207

Areas of applicat

Description of the cold store equipment ....................................209

Batteryinthecoldstore ...............................................210

es ................................................203

owinthecab .......................................207

ion ..................................................208

em(variant) ..................................168

reepspeed(variant) ............................176

edvisibility(variant) ............................178

a ..............................................182

ghtsusing"easyTarget" .............................198

outthecab .......................................200

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g

Impermissible use of the lithium-ion battery in the shock cold store (-45°C) ..........210

Beforeenteringthecoldstore ...........................................211

Procedure in emergencies .............................................212

Emergency shutdown ................................................212

Procedureiftrucktipsover .............................................213

Emergency lowering .................................................214

Towing .......................................................... . 215

Connecting and disconnecting the battery male connector ......................217

Connecting the battery mal

Disconnecting the battery male connector ..................................218

Handling the lead-acid battery ..........................................219

Safety regulations when h

Maintainingthebattery ................................................222

Checkingthebatterycondition,acidlevelandaciddensity ......................223

Checking the battery cha

Chargingthebattery ..................................................225

Equalising charging to preserve the battery capacity ..........................228

Handling the lithium-io

Safety regulations for handling the lithium-ion battery .........................230

Approvedlithium-ionbatteries ..........................................233

Lithium-ion batteries

Regulationsforstoringlithium-ionbatteries .................................235

Checkingthebatterychargestatus(lithium-ionbattery) ........................236

Charging the lithium-

Chargingthelithium-ionbattery .........................................239

Recommissioning the lithium-ion battery following deep discharge ................241

Replacing and transpor

Commissioning batteries that are delivered separately ........................242

Alternatingbetweenalead-acidbatteryandalithium-ionbattery .................243

General information on

Actuatingthebatterylock ..............................................246

Adjustingthebatterylock ..............................................247

Special notes for insta

Replacingthebatteryusingaliftingdevice .................................249

Changing the battery using the internal roller channel (variant) ...................254

Setting the battery dat

Transporting the battery using a lifting device (lead acid batteries) . . . .............261

Transporting the battery using a lifting device (lithium-ion batteries) ...............263

Cleaning the truck ...................................................264

Cleaning the truck ...................................................264

e connector ....................................217

andlingthebattery ...............................219

rgestatus .......................................225

n battery (variant) ...................................230

"GGSLi-ion48V(BG4)"9.8kWhand39.2kWh .............234

ionbatteryupondelivery ...............................238

ting the battery ....................................242

batteryreplacement ................................244

llingthelithium-ionbattery .............................249

a(leadacidbatteries) ................................259

I 50988078001 EN - 10/2018

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Table of contents

Cleaningtheelectricalsystem ..........................................267

Cleaningloadchains .................................................268

Cleaning panes of glass and mir

After cleaning .......................................................269

Transporting the truck ................................................269

Transportation ......................................................269

Crane loading (standard truck with overhead guard) ..........................272

Crane loading (trucks with a cab) ........................................276

Decommissioning ...................................................282

Shuttingdownandstoringthetruck ......................................282

Re-commissioningaftershutdown .......................................283

rors ......................................268

5 Maintenance

Safety regulations for

Generalinformation ..................................................286

Workingonthehydraulicequipment ......................................286

Working on the electric

Safetydevices ......................................................287

Setvalues ....................................................... . . 287

Lifting and jacking up

Workingatthefrontofthetruck ..........................................288

General maintenance information ........................................289

Personnel qualificat

Informationforcarryingoutmaintenance ..................................290

Maintenance - 1000 hours/year .........................................293

Maintenance - 3000 hours
Additional maintenance guidelines for using the truck in a cold store - 500 hours or

every12weeks ...................................................297

Orderingsparepartsandwearingparts ....................................298

Quality and quantity of t

Maintenance data table ...............................................299

Maintaining operational readiness .......................................300

Checking the driver's seat

Maintainingwheelsandtyres ...........................................301

Checkingthehydraulicsystemforleaks ...................................302

Greasing the lift mast and r

Checking the battery change frame (variant) ................................303

Replacing the heating system filter for the cab (variant) ........................304

Maintenance for trucks u

Maintenance tasks for lithium-ion batteries . ................................305

maintenance .......................................286

al equipment ......................................286

.................................................287

ions ...............................................289

/everytwoyears .................................297

he required operating materials ........................298

.............................................300

ollertracks .....................................303

sedincoldstores .................................305

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Table of contents

g

6 Technical data

Dimensions ........................................................308

VDI datasheet for FM-X 10 / Li-i

VDI datasheet for FM-X 14 / Li-ion (N, W, EW)* ..............................313

VDI datasheet for FM-X 17 / Li-ion (N, W, EW)* ..............................318

VDI datasheet for FM-X 20 / L

VDI datasheet for FM-X 20 HD / Li-ion* ....................................328

VDI datasheet for FM-X 25 / Li-ion (W, EW)* ................................332

Wheels and tyres ....................................................335

Battery specifications for lithium-ion batteries ...............................336

on (N), FM-X 12 / Li-ion (N)* .....................309

i-ion (N, W, EW)* ..............................323

X50

988078001 EN - 10/2018

1

Foreword

1 Foreword

Your truck

Your truck

General

The truck described in these operating instruc­tions corresponds to the applicable standards
and safety regulations.

The trucks have been fitted with state-of-the­art technology. All that remains is to handle
the truck safely and maintain its functionality.

CE labelling

The manufacturer uses CE labelling to indi­cate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.

An independent structu
to the truck can comprom
invalidating the EC de

The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.

ral change or addition

ise safety, thus

claration of conformity.

These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.

250

988078001 EN - 10/2018

CE-Symbol

Foreword 1

Your truck

EC declaration of conformity in accordance with Machinery Directive

Declaration

STILL GmbH

Berzeliusstraße 10

D-22113 Hamburg Germany

We declare that the

Industrial truck

Model

according to these operating instructions

according to these operating instructions

conforms to the latest version of the Machinery Directive 2006/42/EC.

Personnel authorised to compile the technical documents:

See EC compliance declaration

STILL Gmb

.

H

88078001 EN - 10/2018 3

509

1 Foreword

Your truck

Accessories

• Key for key switch (2 pieces), not for trucks
with the FleetManager™ or "PIN code"
variants

• Key for cab (variant)

• Hexagon socket wrench for emer
lowering (in the driver's co
the steering wheel)

• Battery change frame (variant)

gency

mpartment below

450

988078001 EN - 10/2018

Foreword 1

BATTERIESERVICE

Nächste Prüfung

50634391022

STILL GmbH Hamburg
Berzeliusstraße 10
22113 Hamburg
Tel.: [phone]

Ihr STILL Service

Your truck

Labelling points

1

2

5

5

3

13

17

14

15
16

18

1

2

2

4

12

10

11

3

9

4
5

8

5

7

6

7

8

9

6

10

11

15

12

13

mm

mm

mm

800

700

16

X<= 15mm

88078001 EN - 10/2018 5

509

400-600

kgkg

kg

750

850

1000

860

1150

980

970

1300

1110

1050

1400

1200

1080

1450

1240

1160

1500

1320

1200

1600

1600

1270

1700

1700

X

17

mm

10200

9800

9500
9300
9000

8750
8300

7100

18

14

1 Foreword

Your truck

1 Warning sign: Do not place below the fork

/ Do not place on the fork / Danger due to

shearing / Danger due to high fluid pressure
2 Warning sign: Danger due to shearing
3 Decal information: Battery version
4 Decal information: Hydraulic oil tank
5 Decal information: Lifting point
6 Warning sign: Crushing and shearing points

on base
7 Decal information: Cold store version

(variant)
8 Decal information: Electrical seat adjust-

ment (variant)
9 Decal information: Battery test

Nameplate

The truck can be identified from the informa­tion on the nameplate.

The information for the battery weights (5,

6) and the ballast weight (7) only applies to
electric forklift trucks.

10 Decal information: FEM test
11 Decal information: FEM test (inspection

sticker)
12 Decal information: Nameplate
13 Decal information: Speed limitation based

on lift height
14 Decal information: Unlock the battery
15 Warning sign: Passengers prohibited
16 Warning sign: Reverse steering
17 Decal information: Load capacity diagram,

load capacity diagram for attachments

(example)
18 Decal information: Caution/Read the oper-

ating instructions

1

Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr

13

Rated capacity
Capacité nominale
Nenn-Tragfähigkeit

12

Battery voltage
Tension batterie
Batteriespannung

11

Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.

2

Unladen mass

kg

Masse à vide
Leergewicht

V

kW

* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung

max

min.*

*

D-22113 Hamburg
Berzeliusstr. 10

kg

kg

kg

kg

3

4

5

6

7

10

1 Type
2 Production number
3 Year of manufacture
4 Tare weight in kg
5 Max. permissible battery weight in kg
6 Min. permissible battery weight in kg
7 Ballast weight in kg
8 Address of manufacturer
9 Refer to the technical data listed in these

operating instructions for more detailed

information
10 CE labelling
11 Nominal drive power in kW
12 Battery voltage in V
13 Rated capacity in kg

650

988078001 EN - 10/2018

9

8

6210_921-003_V3

Foreword 1

Your truck

Production number

NOTE

The production number is used to identify the
truck. It can be found on the nameplate and
must be referred to in all technical questions.

The production number contains the following
coded information:

(1) Production location

(2) Model

(3) Year of manufacture

(4) Sequential number

Nameplate of a lithium-ion battery

NOTE

The CE labelling confirms compliance with
the EC machinery directive and with all
regulations applicable to the lithium-ion
battery.

1 Nameplate
2 Manufacturer
3 Address of manufacturer
4 Data/technical data
5 Safety information
6 CE labelling
7 Data matrix code

Transport information
8 "Do not lift in a manner that allows the

battery to tilt to one side"

9 "Use a lifting traverse"

General operating notes
10 "Read the operating instructions"
11 "Do not stack"
12 "Do not climb on the battery"
13 "Do not force open"
14 "Do not immerse in water"
15 "Do not throw into fire"

xx xxxx x xxxxx

1

2

3

4

7090_921-004

1

2

STILL Gmbh
Berzeliusstraße 10

3

22113 Hamburg

Rechargeable Lithium Ion Battery
Produced by BMZ GmbH
IEC: 13IMP46/174/133-14

Nominal voltage:
Capacity:
Energy:
Capacity equivalent:
Weight:
P/N:

4

B-P/N:
SN:
Custumer order no.:
Still order no.:
Date:

Made in Germany

Safety Advices for Lithium-Ion Batteries
Do not crush. Do not heat or incinerate.
Do not short-circuit. Do not dismantle.

5

Do not immerse in any liquid it may vent
or rupture.

6

7

8
9

10
11
12

13
14

15
16
17

88078001 EN - 10/2018 7

509

1 Foreword

Using the truck

16 "Do not dispose with household waste"
17 "Recycling - recyclable material"

Using the truck

Commissioning

Commissioning is the initial intended use of
the truck.

The necessary steps for t
vary depending on the mod
of the truck. These steps
work and adjustment wor
formed by the operating
the chapter entitled "D
persons".

– To commission the truck, contact the

authorised service centre.

Proper usage

The truck described in these operating in­structions is suitable for lifting, transporting
and stacking loads.

The truck may only be used for its proper
purpose as set out and described in these
operating instructions.

If the truck is to be
than those specified
tions, the approval
applicable, the r
must be obtained b
ards.

The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".

elevant regulatory authorities

he commissioning

el and equipment

require preparatory

k that cannot be per-

company. See also

efinition of responsible

used for purposes other

in the operating instruc-

of the manufacturer and, if

eforehand to prevent haz-

Intended use of the lithium-ion battery (variant)

The lithium-ion battery must only be operated
in accordance with these operating instruc­tions and the manufacturer's operating in­structions for the battery.

850

988078001 EN - 10/2018

Foreword 1

Using the truck

Only lithium-ion batteries approved by STILL
for use with this truck may be used. The
dimensions of the battery must precisely
correspond to the dimensions of the battery
frame in the truck. The installation of a smaller
battery or a larger battery poses a risk to the
stability of the truck.

Only lithium-ion battery chargers approved by
STILL for use with this battery may be used.

Impermissible use

The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.

NOTE

Please observe the definition of the following
responsible persons: "operating company"
and "driver".

Use for purposes other than those described
in these operating instructions is prohibited.

DANGER

There is a risk of fatal injury from falling
off the truck while it is moving!

– It is prohibited to carry passengers

on the truck.

The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.

Stacking or unstac
inclined surfaces

king is not permissible on

or ramps.

Place of use

The truck is only

The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Roadways, working areas and aisle
widths must conform to the specifications in
these operating instructions; see the chapter
entitled "Roadways".

approved for indoor use.

88078001 EN - 10/2018 9

509

1 Foreword

Using the truck

Driving on upward and downward gradients
is permitted provided the defined data and
specifications are observed; see the chapter
entitled "Roadways".

The truck is suitable for use in many different
countries, ranging from those situated in the
tropics to those in Nordic regions (temperature
range: -10°C to +40°C).

If the truck will be used in a c
must be configured according
sary, approved for such an en
to the chapter entitled "Col

The operating company must ensure that
sufficient fire protection is available for the rel­evant application in the truck's surroundings.
Depending on the application, additional fire
protection must be provided on the truck. If in
doubt, contact the relevant authorities.

NOTE

Please observe the definition of the following
responsible person: "operating company".

old store, the truck

ly and, if neces­vironment; refer

d store application".

Parking in temperatures below -10°C

CAUTION

Batteries can freeze!
Ifthetruckisparkedinanambienttemperature

below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.

– When the ambient temperature is below -10°C,

only park the truck for short periods of time.

10 5

0988078001 EN - 10/2018

Foreword 1

Using the truck

Using working platforms

WARNING

Theuseofworkingplatformsisregulatedbyna­tional law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.

– Observe national legislation.
– Before using working platforms, consult the

national regulatory authorities.

88078001 EN - 10/2018 11

509

1 Foreword

Information about the documentati

on

Information about the documentation

Documentation scope

• Original operating instructions

• Original operating instructions for attach­ments (variant)

• Spare parts list

• Depending on the truck equipment, "UPA"
operating instructions may also be provided

NOTE

Refer to the additional information in the
section entitled "Rules for the operating
company of industrial trucks".

These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all
possible variants available at the time of
printing. Special versions to meet customer
requirements (UPA) are documented in
separate operating instructions. If you have
any questions, please contact your authorised
service centre.

Enter the production number and year of
manufacture from the nameplate in the space
provided:

Production numbe

Year of manufacture:

r:

Please quote the production number in all
technical enquiries.

Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operating company at all times.
The storage location is specified in the chapter
entitled "Overviews".

If the operating instructions are lost, the op­erating company must obtain a replacement
from the manufacturer immediately.

The operating instructions are included in the
spare parts list and can be reordered as a
spare part.

12 5

0988078001 EN - 10/2018

Foreword 1

on

The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.

The operating company must ensure that all
users have received, read and understood
these operating instructions.

Safely store the complete do
pass on to the subsequent ope
when transferring or sellin

NOTE

cumentation and

rating company

g the truck.

Information about the documentati

Please observe the definition of the following
responsible persons: "operating company"
and "driver".

Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.

Supplementary documentation

Unlike the standard equipment and the vari­ants, this truck may be fitted with unplanned
equipment (UPA).

This UPA may be, for example:

• Special sensors

• Special attachments

• Towing devices

• Customer-specific attachments

In this case, the truck is supplied with addi­tional documentation. This may be in the form
of an insert or separate operating instructions.

The original operating instructions for this
truck are valid for the operation of standard
equipment and variants without restriction.
The operational and safety information in the
original operating instructions continues to be
valid in its entirety, unless it is countermanded
in this additional documentation.

The requirements for the qualification of
personnel as well as the time for maintenance
may vary. This is defined in the additional
documentation.

88078001 EN - 10/2018 13

509

1 Foreword

Information about the documentati

– If you have any questions, please contact

your authorised service centre.

Issue date and topicality of the operating instructions

The issue date of these operating instructions
can be found on the title page.

STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.

Please contact your auth
for technical support re

orised service centre

lating to your truck.

on

Copyright and tradema

These instructions mu
translated or made ac
ties—including as ex
express written appr

Explanation of info

rk rights

st not be reproduced,

cessible to third par-

cerpts—except with the

oval of the manufacturer.

rmation symbols

used

DANGER

Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.

WARNING

Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.

CAUTION

Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.

14 5

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Foreword 1

Information about the documentati

NOTE

on

For technical requirements that require
special attention.

ENVIRONMENT NOTE

To prevent environmental damage.

List of abbreviations

NOTE

This list of abbreviations applies to all types
of operating instructions. Not all of the abbre­viations that are listed here will necessarily
appear in these operating instructions.

Abbrevi­ation

ABE

ArbSchG

Betr­SichV

BG

BGG

BGR

DGUV

CE

CEE

DC Direct Current Direct current

DFÜ

DIN

EG

EN

FEM

F

max

Meaning

Display operating unit

Arbeitsschutzgesetz

Betriebssicherheitsverordnung

Berufsgenossenschaft

enossenschaftlicher Grundsatz

Berufsg

Berufsgenossenschaftliche Regel

Berufsgenossenschaftliche Vorschrift German accident prevention regulations

Communauté Européenne

Commission on the Rules for the Approval

the Electrical Equipment

of

Datenfernübertragung

Deutsches Institut für Normung German standardisation organisation

European Community

European standard

Fédération Européene de la Manutention

maximum Force

Explanation

German implementation of EU occupa­tional health and safety directives

German implementation of the EU working
equipment directive

German insurance company for the com­pany and employees

German pr
for occupat

German rules and recommendations for
occupational health and safety

Confirms conformity with product-specific
European directives (CE mark)

International commission on the rules for
the approval of electrical equipment

Remote data transmission

European Federation of Materials Han­dling and Storage Equipment

Maximum power

inciples and test specifications

ional health and safety

88078001 EN - 10/2018 15

509

1 Foreword

Information about the documentati

on

Abbrevi­ation

Meaning

Explanation

German authority for monitoring/issuing

GAA Gewerbeaufsichtsamt

regulations for worker protection, environ­mental protection, and consumer protec­tion

GPRS General Packet Radio Service

Transfer of data packets in wireless
networks

ID no. ID number

ISO

International Organization for Standard­ization

International standardisation organisation

LAN Local Area Network Local area network

K

pA

LED

L

p

L

pAZ

LSP

MAK

Max. Maximum

Min. Minimum
PIN

PPE

SE

SIT

StVZO

TRGS

VD

VDI

VDMA

Uncertainty of measurement of sound
pressure levels

Light Emitting Diode Light emitting diode

Sound pressure level at the workplace

Average continuous sound pressure level
in the driver's compartment

Load centre of gravity

Maximum workplace concentration

Distance of the centre of gravity of the load
from the front face of the fork backs
Maximum permissible air concentrations
of a substance at the workplace

Highest value of an amount

Lowest value of an amount

al Identification Number

Person

Person

Personal protective equipment
Super-Elastic

Snap-In Tyre

Straßenverkehrs-Zulassungs-Ordnung

echnische Regel für Gefahrstoffe

T

Verband der Elektrotechnik Elektronik

E

Informationstechnik
Verein Deutscher Ingenieure

Verband Deutscher Maschinen- und
Anlagenbau e.V.

Superelastic tyres (solid rubber tyres)
Tyre

loos
Ger

s on public roads

cle

dinance on hazardous materials appli-

Or
cabl

German technical/scientific association

German technical/scientific association
German Mechanical Engineering Industry

Association

al identification number

s for simplified assembly, without

e rim parts

man regulations for approval of vehi-

e in the Federal Republic of Germany

WLAN Wireless LAN Wireless local area network

.

16 5

0988078001 EN - 10/2018

Foreword 1

Information about the documentati

on

Defining directions

3

21

4

General:

• left (1)

•right(2)

Drive directions:

• Travelling in the load direction (backwards)
(3)

• Travelling in the drive direction (forwards)
(4)

Movements of the reach carriage:

• Extending the reach carriage (in the load
direction) (5)

• Retracting the reach carriage (in the drive
direction) (6)

Tilting the lift mast or fork:

• Backward tilt (7)

•Forwardtilt(8)

Thedriversitscrosswisetothedrivedirection.

56

7

8

88078001 EN - 10/2018 17

509

1 Foreword

Information about the documentati

Schematic views

View of functions and operating proce­dures

At many points in this documentation, the
operation of certain functions or operating
procedures is explained. To illustrate these
operations, schematic views of a reach truck
are used.

NOTE

These schematic views are not representative
of the structural state of the documented truck.
The views are used solely for the purpose of
clarifying procedures.

View of the display-operating unit

NOTE

Views of operating statuses and values on
the display-operating unit are examples and
partly dependent on the equipment on the
truck. As a result, the displays shown of the
actual operating statuses and values may
vary.

on

18 5

0988078001 EN - 10/2018

Foreword 1

Environmental considerations

Environmental considerations

Packaging

During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.

ENVIRONMENT NOTE

The packaging material must be disposed of
properly after delivery of the truck.

Disposal of components and batteries

The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:

• disposed of,

• treated or

• recycled in accordance with regional and
national regulations.

NOTE

The documentation provided by the battery
manufacturer must be observed when dispo­sing of batteries.

ENVIRONMENT NOTE

We recommend working with a waste mana­gement company for disposal purposes.

88078001 EN - 10/2018 19

509

1 Foreword

Environmental considerations

20 5

0988078001 EN - 10/2018

2

Safety

2 Safety

Definition of responsible persons

Definition of responsible persons

Operating company

The operating company is the natural or legal
person or group who operates the truck or on
whose authority the truck is used.

The operating company must ensure that the
truck is only used for its proper purpose and in
compliance with the safety regulations set out
in these operating instructions.

The operating company must
all users read and understa
information.

The operating company is responsible for the
scheduling and correct performance of regular
safety checks.

We recommend that the national performance
specifications are adhered to.

Specialist

A qualified person is defined as a service
engineer or a person who fulfils the following
requirements:

• A completed vocation
demonstrably proves
expertise. This proo
a vocational qualifi
document.

• Professional experience indicating that
the qualified person has gained practical
experience of industrial trucks over a
proven period during their career During
this time, this person has become familiar
with a wide range of symptoms that require
checks to be carried out, such as based
on the results of a hazard assessment or a
daily inspection

• Recent professional involvement in the
field of the industrial truck test in question
and an appropriate further qualification
are essential. The qualified person must
have experience of carrying out the test
in question or of carrying out similar tests.
Moreover, this person must be aware of
the latest technological developments

ensure that

nd the safety

al qualification that
their professional

f should consist of

cation or a similar

22 5

0988078001 EN - 10/2018

Safety 2

Definition of responsible persons

regarding the industrial truck to be tested
and the risk being assessed

Drivers

This truck may only be driven by suitable per­sons who are at least 18 years of age, have
been trained in driving, have demonstrated
their skills in driving and handling loads to
the operating company or an authorised rep­resentative, and have been specifically in­structed to drive the truck. Specific knowledge
of the truck to be operated is also required.

The training requirements under §3 of the
Health and Safety at Work Act and §9 of the
plant safety regulations are deemed to have
been satisfied if the driver has been trained in
accordance with BGG (General Employers'
Liability Insurance Association Act) 925.
Observe the national regulations for your
country.

Driver rights, duties and rules of be­haviour

The driver must be trai
duties.

The driver must be granted the required rights.

The driver must wear protective equipment
(protection suit, safety footwear, safety
helmet, industrial goggles and gloves) that
is appropriate for the conditions, the job and
the load to be lifted. Solid footwear should be
worn to ensure safe driving and braking.

Thedrivermustbefami
instructions and have ac
times.

The driver must:

• have read and understood the operating
manual

• have familiarised himself with safe opera­tion of the truck

• be physically and mentally able t
truck safely

ned in his rights and

liar with the operating

cess to them at all

odrivethe

88078001 EN - 10/2018 23

509

2 Safety

Definition of responsible persons

DANGER

The use of drugs, alcohol or medications that affect
reactions impair the ability to drive the truck!

Individuals under the influence of the aforementio­ned substances are not permitted to perform work
of any kind on or with the truck.

Prohibition of use by unauthorised
persons

The driver is responsib
working hours. He must n
rised persons to operat

When leaving the truck, the driver must secure
it against unauthorised use, e.g. by pulling out
the key.

le for the truck during

ot allow unautho-

ethetruck.

24 5

0988078001 EN - 10/2018

Safety 2

Basic principles for safe operatio

Basic principles for safe operation

Insurance cover on company premises

In many cases, company premises are
restricted public traffic areas.

NOTE

The business liability insurance should be
reviewed to ensure that, in the event of any
damage caused in restricted public traffic
areas, there is insurance cover for the truck in
respect of third parties.

Special notes when using lithium-ion batteries (variant)

If this truck is equipped with a lithium-ion
battery (variant) rather than a conventional
lead acid battery, the following special notes
apply for the operating company and driver.

DANGER

Risk of explosion!
Heating to over 80°C, mechanical

stress and incorrect use may cause
the battery to explode.

n

– Never heat the battery to over 80°C or

expose it to a naked flame.

– Do not subject

mechanical load

– Do not climb on the battery.

– Avoid impacts.

– Do not open the ba

– Never short-circuit the battery connectors.

– Do not connect the battery with the polarity

reversed.

the battery to excessive

s.

ttery.

88078001 EN - 10/2018 25

509

2 Safety

Basic principles for safe operatio

Product-specific dangers posed by the lithium-ion battery

n

A

2

1

Lithium-ion battery
A Battery group 4.1
B Battery group 4.2, 4.3
1 Hot area on the brake resistor (position

depends on the battery group; observe the
warning sign

2 Safety valve (position depends on the

battery group)

Risk of burns due to hot surfaces!
The battery has an integrated brake

resistor that can heat up to over 100°C
during operation.

It can take several hours for the
brake resistor to cool down to a safe
temperature.

– Do not touch the hot area (1).
The position of the brake resistor

depends on the battery model.
Observe the position of the warning
sign.

)

WARNING

B

1

2

WARNING

Risk of injury!
Risk of injury if the safety valve (2) trips!
– Leave the area around the battery immediately.

Maintain a minimum distance of 5 m.

26 5

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Safety 2

Basic principles for safe operatio

NOTE

The brake resistor (1) is installed differently
depending on the battery group. The build-up
of heat in the area around the brake resistor
is harmless. The safety valve (2) opens when
thebatteryissubjectedtooverpressureor
catches fire.

All lithium-ion batteries are associated with the
risk of a fire starting, of the battery exploding
and of the battery causing chemical burns.

When used as intended, no hazardous
substances escape from the closed tray and
contact with toxic substances will not occur.
There is a risk of contact only in the event of
incorrect use (mechanical, thermal, electrical)
that leads to activation of the safety valve
or to the housing cracking. As a result, the
electrolyte fluid may leak out, the electrode
material may react with humidity/water,
or battery venting/a fire/or an explosion
can occur, depending on the surrounding
circumstances. The position of the safety
valve (2) on the battery depends on the battery
group.

Touching live components can lead to an
electric shock, which can have thermal or
paralysing effects. The latter can cause ven­tricular fibrillation, cardiac arrest or respiratory
paralysis, leading to death.

If a battery combusts, the resulting smoke or
vapours can cause irritation of the eyes, skin
and respiratory system.

n

Permissible lithium-ion batteries

– Use only lithium-ion batteries that have

been approved by STILL for use with this
truck. The dimensions of the battery must
precisely correspond to the dimensions
of the battery frame in the truck. The
installation of a smaller battery or a larger
battery poses a risk to the stability of the
truck.

– In addition, follow the operating instructions

provided by the battery manufacturer. The
lithium-ion battery must only be operated

88078001 EN - 10/2018 27

509

2 Safety

Basic principles for safe operatio

in accordance with the manufacturer's
operating instructions for the battery.

Declaring the use of lithium-ion batteries

The health and safety representative and the
workforcemustalsobeinformedthattrucks
with lithium-ion batteries are being used.

We recommend that the opera
informs the local fire briga
useoftrucksfittedwithlit

de of the planned

hium-ion batteries.

Hazard assessment

In accordance with §3 of the German Ordi­nance on Industrial Safety and Health (Betr­SichV), the operating company is obliged to
perform a separate hazard assessment in or­der to assess the risks posed to the company
by lithium-ion batteries.

– Observe the national regulations for the

country in which the truck is being used.

Driver qualification

The following qualification requirements for
the driver are in addition to the conditions
described in the chapter entitled "Definition of
responsible persons" ("Driver" section):

• The driver must be traine
of the lithium-ion batt

• Only trained drivers may drive these trucks

d in the operation

ery

n

ting company

Procedure in the event of a fire

Damaged lithium-ion batteries pose an in­creased fire hazard. In the event of a fire,
large quantities of water are the best way to
cool the battery.

– Evacuate the location of

as possible.

– Ventilate the location of the fire well, as

the resulting combustion gases can cause
damage to health if inhaled.

– Inform the fire brigade that lithium-ion

batteries are affected by the fire.

28 5

the fire as quickly

0988078001 EN - 10/2018

Safety 2

Basic principles for safe operatio

– Observe the information provided by

the battery manufacturer regarding the
procedure in the event of a fire.

Water can be used to cool down an incipient
fire.

Transportation

Transporting the lithium­the premises may require a s
portation container.

– Contact your authorised service centre for

more information.

ion battery outside

pecial trans-

Changes and retrofitting

If the truck is to be used for work that is not
listed in the directives or in these instructions,
thetruckcanbeconvertedorretrofittedfor
this purpose. Please note that any structural
modification may impair the driving behaviour
and stability of the truck, and can result in
accidents.

You must therefore contact your authorised
service centre prior to making any modifica­tions or engaging in any such work.

Changes that will adv
load capacity, safet
made without the man

Thetruckmayonlybeconvertedwithwritten
approval from the manufacturer. Approval
from the relevant authority must be obtained
where applicable.

In addition, changes to the brakes, steering,
control elements, circumferential view, equip­ment variants (e.g. attachments) must not be
made without the prior written approval of the
manufacturer.

DANGER

There is a risk of accident due to restricted visibility.
Additional attachments (e.g. terminals, printers,
mirrors) in the driver's compartment area can
restrict the driver's field of vision.

– Only install attachments (variants) that have

been specifically approved by STILL in accor­dance with the safety regulations.

ersely affect stability,

y systems etc. must not be

ufacturer's approval.

n

88078001 EN - 10/2018 29

509

2 Safety

Basic principles for safe operatio

When carrying out welding work on the
truck, it is essential that the battery and all
connections to the electronic control cards are
disconnected. Contact the authorised service
centre on this matter.

In the event of the manufacturer going into
liquidation and the company not being taken
over by another legal person, the operating
company can make changes to the truck.

To do so, the operating compa
the following prerequisite

Design documents, test documents and
assembly instructions associated with the
change must be archived and remain accessi­ble at all times.

The capacity rating plate, decal information,
hazard warnings and the operating instruc­tions must be checked to ensure they are
consistent with the changes and modified if
required.

The modification must be d
and implemented by a desi
specialises in industri
with the standards and di
time the modification is m

Decal information with the following data must
be permanently affixed to the truck so that it is
clearly visible:

– Type of modification

– Date of modification

– Name and address of the company imple-

menting the modification.

s:

esigned, checked

gn office that

al trucks in accordance

rectives valid at the

ade.

n

ny must fulfil

30 5

0988078001 EN - 10/2018

Safety 2

Basic principles for safe operatio

Modifications to the overhead guard
and cabs

DANGER

Work on the overhead guard or on the weather
protection cab/cold store cab reduces its stability.
A falling load or the truck tipping over can cause
the modified chassis, bodywork and fittings to fail.
There is a risk of fatal injury!

– Do not weld on the overhead guard or the

weather protection cab/cold store cab.

– Do not drill on the overhead guard or the weather

protection cab/cold store cab.

– Do not make any incisions on the overhead

guard or the weather protection cab/cold store
cab.

DANGER

Risk of explosion from additional
bores on the truck chassis, weather
protection cab or cold store cab!

Explosive gases can escape and
lead to potentially fatal injuries if they
explode. Sealing bores with plugs
is not sufficient to prevent gas from
escaping.

– Do not drill any additional holes

in the truck chassis, weather
protection cab or cold store cab.

n

Roof loads

CAUTION

Additional roof loads impair the overhead guard or
the weather protection cab/cold store cab.

– Do not mount any additional roof loads on the

truck.

Seat belt

The truck may be equipped with a safety belt
for the driver only after consultation with the
authorised service centre.

88078001 EN - 10/2018 31

509

2 Safety

Basic principles for safe operatio

CAUTION

Trucks with an electrical adjustment mechanism
for the driver's compartment (variant) must not be
equipped with a safety belt for the driver.

n

Safety information for F

M-X Wide,

ExtraWide(W,EW)

The W (Wide) and EW (Extr
differ from the standar
additional cover sheet
overhead guard and the w
These sheets are locat
truck. They are not des
by people.

WARNING

Risk of accident if a person steps on to the lateral
cover sheets

If a person steps on to the cover plates, the plates
can be damaged by the weight of the person, who
may also slip and suffer injury.

– Do not step on the lateral cover sheets

a Wide) versions
d truck by having
s (1) between the

idened chassis.

ed on each side of the

igned to be walked on

Warning regarding non-original parts

Original parts, attachments and accessories
are specially designed for this truck. We
specifically draw your attention to the fact that
parts, attachments and accessories supplied
by other companies have not been tested and
approved by STILL.

CAUTION

Installation and/or use of such products may there­fore have a negative impact on the design features
of the truck and thus impair active and/or passive
driving safety.

We recommend that you obtain approval from the
manufacturer and, if necessary, from the relevant
regulatory authorities before installing such parts.
The manufacturer accepts no liability for any da­mage caused by the use of non-original parts and
accessories without approval.

1

32 5

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Safety 2

Basic principles for safe operatio

Damage, defects and misuse of safety systems

Damage or other defects on the truck or
attachment must be reported to the supervisor
or responsible fleet manager immediately so
that they can have the defect rectified.

Trucks and attachments that are not functional
or safe to drive may not be used until they have
been properly repaired.

Do not remove or deactivate
and switches.

Fixed set values may only be changed with the
approval of the manufacturer.

Work on the electrical system (e.g. connecting
a radio, additional headlights etc.) is only
permitted with the manufacturer's written
approval. All electrical system interventions
must be documented.

Even if they are removabl
not be removed, as they a
protect against small f

safety systems

e, roof panels may

re designed to

alling objects.

Wheels and tyres

n

DANGER

Risk to stability!
Failure to observe the following information and

instructions can lead to a loss of stability. The truck
may tip over — risk of accident!

Thefollowingfactorscanleadtoalossof
stability and are therefore prohibited:

• Wheels not approved by the manufacturer

• Excessive wear to the tyres

• Tyres of inferior quality

• Changes to the wheel rims

• Combination of wheels from different
manufacturers

The following rules must be observed to
ensure stability:

• Only use wheels with equal and permitted
levels of wear to the tyres.

• Only use tyres of the original tyre type.

88078001 EN - 10/2018 33

509

2 Safety

Basic principles for safe operatio

• Only use wheels approved by the manufac­turer.

• Only use high-quality products.

When changing wheels, always e
this does not cause the truck to
(e.g. always replace right and
the same time). Changes must
following consultation wit

Wheels approved by the manufacturer can
be found on the spare parts list. If other
wheels are to be used, authorisation from the
manufacturer must be obtained beforehand.

– Contact your authorised service centre

regarding this matter.

h the manufacturer.

Medical equipment

WARNING

Electromagneticinterference may occur on medical
devices!

Only use equipment that is sufficiently protected
against electromagnetic interference.

Medical equipment, such as pacemakers or
hearing aids, may not work properly when the
truck is in operation.

– Ask your doctor or the manufacturer of

the medical equipment to confirm that the
medical equipment is sufficiently protected
against electromagnetic interference.

n

nsure that

tilt to one side

left wheels at

only be made

34 5

0988078001 EN - 10/2018

Safety 2

Basic principles for safe operatio

Exercise caution when handling gas springs and accumulators

WARNING

Gas springs are under high pressure. Improper
removal results in an elevated risk of injury.

For ease of operation, various functions on the
truck can be supported by gas springs. Gas springs
are complex components that are subject to high
internal pressures (up to 300 bar). They may under
no circumstances be opened unless instructed to
do so, and may be installed only when not under
pressure. If required, the authorised service centre
will depressurise the gas spring in accordance with
the regulations before removal. Gas springs must
be depressurised before recycling.

– Avoid damage, lateral forces, buckling, tempe-

ratures over 80°C and heavy contamination.

– Damaged or defective gas springs must be

changed immediately.

– Contact the authorised service centre.

WARNING

Accumulato
installati
risk of inj

Before sta
depressu

– Contact th

rs are under high pressure. Improper

on of an accumulator results in an elevated

ury.

rting work on the accumulator it must be

rised.

e authorised service centre.

n

Length o

ftheforkarms

DANGER

Risk of accident due to the incorrect selection of
fork arms!

– The fork arms must match the depth of the load.

If the fork arms are too short, the load may
fall off the arms after it has been picked up.
In addition, be aware that the load centre of
gravity may shift as a result of dynamic forces,
such as braking. A load that is otherwise
resting safely on the fork arms may move
forwards and fall.

If the fork arms are too long, they can catch
on loading units behind the load that is to be

88078001 EN - 10/2018 35

509

2 Safety

Basic principles for safe operatio

picked up. These other loading units then fall
over when the load is raised.

– For help with selecting the correct fork arms,

contact the authorised service centre.

n

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Safety 2

Residual risk

Residual risk

Residual dangers, residual risks

Despite careful working and compliance with
standards and regulations, the occurrence
of other risks when using the truck cannot be
entirely excluded.

The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risk cannot be
excluded.

Even beyond the narrow dan
truck itself, a residual r
Persons in this area aroun
exercise a heightened deg
so that they can react imme
of any malfunction, incid

WARNING

All persons that are in the vicinity of the truck
must be instructed regarding these risks that arise
through use of the truck.

In addition, we draw attention to the safety regulati­ons in these operating instructions.

ger areas of the

isk cannot be excluded.

d the truck must
ree of awareness,

diately in the event

ent or breakdown etc.

Risks can include:

• Escape of consumables due to leakages,
rupture of lines and containers etc.

• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.

• Falling, tripping etc. when moving on
the truck, especially in wet weather, with
leaking consumables or on icy surfaces

• Fire and explosion risks due to batteries and
electrical voltages

• Human error resulting from failure to
observe the safety regulations,

• Unrepaired damage or defective and worn
components,

• Insufficient maintenance and testing

• Use of incorrect consumables

• Exceeding test intervals

88078001 EN - 10/2018 37

509

2 Safety

Residual risk

The manufacturer is not held responsible for
accidents involving the truck caused by the
failure of the operating company to comply
with these regulations either intentionally or
carelessly.

Stability

The stability of the truck has been tested to the
latest technological standards and is guaran­teed provided that the truck is used properly
and according to its intended purpose. These
standards only take into account the dynamic
and static tipping forces that can arise during
specified use in accordance with the operat­ing rules and intended purpose. However, the
danger of exceeding the moment of tilt due to
improper use or incorrect operation and losing
stability can never be excluded.

The loss of stability can b
imised by the following ac

– Always secure the load against slipping,

e.g. by lashing.

– Always transport unstable loads in suitable

containers.

– Always drive slowly when

– Drive with the load lowered.

– Even with sideshifts, align the load as

centrally as possible with the truck and
transport in this position.

– Avoid turning and diagon

slopes or gradients.

– Never have the load facing downhill when

travelling on slopes or gradients.

– Pick up only loads of the approved width.

– Always take great care wh

suspended loads.

– Do not drive over ramp edges or steps.

e avoided or min­tions:

cornering.

ally driving across

en transporting

Special risks associated with using the truck and attachments

Approval from the manufacturer and attach­ment manufacturer must be obtained each

38 5

0988078001 EN - 10/2018

Safety 2

Residual risk

time the truck is used in a manner that falls
outside the scope of normal use, and in cases
where the driver is not certain that he can use
the truck correctly and without the risk of acci­dents.

88078001 EN - 10/2018 39

509

2 Safety

Residual risk

Overview of hazards and counter­measures

NOTE

This table is intended to help evaluate the
hazards in your facility and applies to all drive
types. It does not claim to be complete.

– Observe the national regulations for the

country in which the truck is being used.

Hazard Measure

Truck equipment does
not comply with local
regulations

Lackofskillsand
qualification of driver

Usage by unauthorised
persons

Truck not in a safe
condition

Risk of falli
using working
platforms

Impaired visibility due
to load

Contamination of
respiratory air

ng when

Test

Driver training (sit-on
and stand-on)

Access with key only
for authorised persons

Recurrent testing and
rectification of defects

Compliance wi
national regul
(different nat

Resource planning

Assessment of diesel
exhaust gases

Assessment of LPG
exhaust gases

th

ations

ional laws)

Check note
√ Complete

- Not applicable
O If in doubt, consult

O BGG 925

O

O German Ordinance on

O German Ordina

O German Ordi

O

O German threshold limit

Notes

competent factory
inspectorate or
employers' liability
insurance association

VDI 3313 driver permit

Industrial Safety and
Health (BetrSichV)

nce
on Industria
and Health (B
and employer's
insurance assoc

Industri
Health (B

Techn
for Ha
Sub
554
Ord

afety and Health

S

BetrSichV)

(

values list (MAK-Liste)
and the German
Ordinance on Industrial
Safety and Health
(BetrSichV)

l Safety

etrSichV)

liability

iations

nance on

al Safety and

etrSichV)

ical Regulations

zardous
stances (TRGS)
and the German

inance on Industrial

40 5

0988078001 EN - 10/2018

Safety 2

Residual risk

Hazard Measure

Impermissible usage
(improper usage)

When fuelling

a) Diesel Note the German

b) LPG Note German Social

Issuing of operating
instructions

Written notice of
instruction to driver

Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules

Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules

Accident Insurance
(DGUV) regulation
D34, the operating
instructions and the
German Engineering
Federation (VDMA)
rules

Check note
√ Complete

- Not applicable
O German Ordinance on

O German Ordinance on

O

O

O

Notes

Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)

Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)

88078001 EN - 10/2018 41

509

2 Safety

Residual risk

Hazard Measure

When charging the
traction battery

Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules

When using battery
chargers

Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
employers' liability
insurance association
regulation 104 and the
operating instructions

When parking LPG
trucks

Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
employers' liability
insurance association
regulation 104 and the
operating instructions

With driverless transport systems

Roadway quality

Clean/clear driveways O German Ordinance on

inadequate

Load carrier

Reattach load to pallet

incorrect/slipped

Drive behaviour

Employee training

unpredictable

Driveways blocked Mark driveways

Keep driveways clear

Driveways intersect

Announce right-of-way
rule

No person detection

Employee training
during depositing and
retrieval

.

Check note
√ Complete

- Not applicable
O Association for

O German Ordinance

O German Ordinance

O German Ordinance on

O German Ordinance on

O German Ordinance on

O German Ordinance on

O German Ordinance on

Notes

Electrical, Electronic
and Information
Technologies (VDE)
regulation 0510: In
particular

- Ensure adequate
ventilation

- Insulation value within
the permissible range

on Industrial Safety
and Health (BetrSichV)
and employers' liability
insurance association
regulation 104

on Industrial Safety
and Health (BetrSichV)
and employers' liability
insurance association
regulation 104

Industrial Safety and
Health (BetrSichV)

Industrial Safety and
Health (BetrSichV)

Industrial Safety and
Health (BetrSichV)

Industrial Safety and
Health (BetrSichV)

Industrial Safety and
Health (BetrSichV)

Industrial Safety and
Health (BetrSichV)

42 5

0988078001 EN - 10/2018

Safety 2

Residual risk

Danger to employees

According to the German Ordinance on Indus­trial Safety and Health (BetrSichV) and labour
protection law (ArbSchG), the operating com­pany must determine and assess hazards
during operation, and establish the labour
protection measures required for employ­ees (BetrSichVO). The operating company
must therefore draw up appropriate operating
instructions (§ 6 ArbSchG) and make them
available to the driver. A responsible person
must be appointed.

NOTE

Please observe the definition of the following
responsible persons: "operating company"
and "driver".

The construction and equipment of the
truck correspond to the Machinery Directive
2006/42/EC and are therefore marked with
CE labelling. These elements are therefore
not included in the hazard assessment. At­tachments possess their own CE labelling and
likewise are not included for that reason. The
operating company must, however, select the
type and equipment of the trucks so as to com­ply with the local provisions for deployment.

The result must be documented (§ 6 Arb­SchG). In the case of truck applications involv­ing similar hazard situations, the results may
be summarised. This overview (see chapter
"Overview of hazards and countermeasures")
provides help on complying with this regula­tion. The overview specifies the main hazards
that are the most frequent cause of accidents
in the event of non-compliance. If other major
operational hazards are involved, they must
also be taken into consideration.

The conditions of use for trucks are broadly
similar in many plants, so the hazards can
be summarised in one overview. Observe
the information provided by the relevant
employers' liability insurance association on
this subject.

88078001 EN - 10/2018 43

509

2 Safety

Safety tests

Safety tests

Carrying out regular inspections on the truck

The operating company must ensure that the
truck is checked by a specialist at least once a
year or after particular incidents.

As part of this inspection, the technical con­dition of the truck must be completely tested
with regard to accident safety. In addition, the
truck must be thoroughly checked for damage
that may have been caused by improper use.
A test log must be created. The results of the
inspection must be retained at least until a fur­ther two inspections have been carried out.

The inspection date is in
sive label on the truck.

– Arrange for the authorised service centre to

perform regular testing on the truck.

– Observe the guidelines for tests carried out

on the truck in accordance with FEM 4.004.

The operating company
ensuring that any defe
without delay.

– Notify your authorised service centre.

dicated by an adhe-

is responsible for

cts are remedied

NOTE

In addition, observe the national regulations
for the country of use.

Insulation testing

The insulation of the truck must have sufficient
insulation resistance. For this reason, insula­tion testing in accordance with DIN EN 1175
and DIN 43539, VDE 0117 and VDE 0510
must be conducted at least once yearly as part
of the FEM testing.

The insulation testing results must be at least
the test values given in the following two
tables.

– For insulation testing, contact the autho-

rised service centre.

44 5

0988078001 EN - 10/2018

Safety 2

Safety regulations for handling co

The exact procedure for this insulation testing
is described in the workshop manual for this
truck.

NOTE

nsumables

The truck's electrical system and drive batte­ries must be checked separately.

Test values for the drive battery

Component

Battery

.

Recommended

test voltage

Measurements

50 VDC 24 volts > 1200 Ω

100 VDC 48 volts > 2400 Ω

Batt+
Batt-

Battery tray

100 VDC

Nominal voltage

U

Batt

80 volts > 4000 Ω

Test values

Test values for the entire truck

Nominal voltage Test voltage

Test values for new trucks

24 volts 50 VDC Min. 50 kΩ > 24 kΩ

48 volts 100 VDC Min. 100 kΩ > 48 kΩ

80 volts 100 VDC Min. 200 kΩ > 80 kΩ

.

Minimum values over the
duration of the service life

Safety regulations for handling consumables

Permissible consumables

DANGER

Failure to observe the safety regulations relating to
consumables may result in a risk of injury, death or
damage to the environment.

– Observe the safety regulations when handling

these materials.

Refer to the maintenance data table for infor­mation regarding the permissible substances
that are necessary for operation (refer to the
chapter entitled "Maintenance data table").

88078001 EN - 10/2018 45

509

2 Safety

Safety regulations for handling co

Oils

DANGER

Oils are flammable!
– Follow the statutory regulations.
– Donotallowoilstocomeinto

contact with hot engine parts.

– No smoking, fires or naked flames!

DANGER

Oils are toxic!
– Avoid contact and consumption.
– If vapour or fumes are inhaled,

move to fresh air immediately.

– In the event of contact with the

eyes, rinse thoroughly (for at least
10 minutes) with water and then
consult an eye specialist.

– If swallowed, do not induce

vomiting. Seek immediate medical
attention.

WARNING

Prolonged inte
skin can resul
the skin!

– Avoid conta
–Wearprote
– After any c

with soap a
a skin car

– Immedia

cloth

nsive contact with the

t in dryness and irritate

ct and consumption.

ctive gloves.

ontact, wash the skin

nd water, and then apply

eproduct.

tely change soaked

ing and shoes.

nsumables

WARNING

s a risk of slipping on spilled oil, particularly

There i

mbined with water!

when co

l should be removed immediately with

–Spiltoi

nding agents and disposed of according to

oil-bi

ulations.

the reg

46 5

0988078001 EN - 10/2018

Safety 2

Safety regulations for handling co

ENVIRONMENT NOTE

nsumables

Oil is a water-polluting substance!

•

Always store oil in containers that comply
with the applicable regulations.

•

Avoid spilling oils.

•

Spilt oil should be removed immediately
with oil-binding agents and disposed of
according to the regulations.

•

Dispose of old oils according to the regula­tions.

Hydraulic fluid

WARNING

These fluids are pressurised during
operation of the truck and are hazar­dous to your health.

– Do not spill the fluids.
– Follow the statutory regulations.
– Donotallowthefluidstocomeinto

contact with hot engine parts.

WARNING

These fluids are pre
operation of the t
dous to your healt

– Do not allow the flu

contact with the s
– Avoid inhaling s
– Penetration of p

into the skin is pa

ous if these fluids

pressureduetolea

lic system. In case

immediate medical a

required.
– To avoid injury

personal prot

(e.g. protec

goggles, s

care produc

ssurised during

ruck and are hazar-

h.

idstocomeinto

kin.
pray.
ressurised fluids

rticularly danger-

escape at high

ks in the hydrau-

of such injury,

ssistance is

, use appropriate

ective equipment

tive gloves, industrial

kin protection and skin

ts).

88078001 EN - 10/2018 47

509

2 Safety

Safety regulations for handling co

ENVIRONMENT NOTE

Hydraulic fluid is a water-polluting substance.

•

Always store hydraulic fluid in containers
that comply with regulations

•

Avoid spills

•

Spilt hydraulic fluid should be removed
immediately with oil-binding agents and
disposed of according to the regulations

•

Dispose of old hydraulic fluid according to
the regulations

Battery acid

WARNING

Battery acid contains dissolved
sulphuric acid. This is toxic.

– Avoid touching or swallowing the

battery acid at all costs.

– In case of injury, seek medical

advice immediately.

WARNING

Battery acid contai
sulphuric acid. Th

– When working with ba

use appropriate PSA
gloves, apron, pro

– When working with

never wear a watc

– Do not allow an

onto clothin
eyes. If this d
immediatel
water.

– Incaseof

advice im

– Immedi

battery

– Follow t

ns dissolved

is is corrosive.

yacidtoget

gorskinorintothe

oes happen, rinse

y with plenty of clean

injury, seek medical

mediately.

ately rinse away spilt
acid with plenty of water.

he statutory regulations.

nsumables

ttery acid,

(rubber

tection goggles).

battery acid,

horjewellery.

ENVIRONME

– Dispose of

applicable

48 5

NT NOTE

used battery acid in line with the

regulations.

0988078001 EN - 10/2018

Safety 2

Safety regulations for handling co

nsumables

Brake fluid

WARNING

Brake fluid is poisonous!
– Avoid swallowing. In the event of

swallowing, do not induce vomiting.
Rinse out your mouth thoroughly
with water and ask a doctor for
advice.

– Avoid aerosolisation and inhala-

tion. In the event of inhalation, seek
fresh air. Ask a doctor for advice if
necessary.

WARNING

Brake fluid is hazardous to your
health!

Brake fluid irritates the eyes and
can dry out the skin upon prolonged
contact.

– Coat your hands with a protective

skincreampriortostartingwork.

– Avoid prolonged or intensive

skin contact. In the event of skin
contact, clean the wetted skin with
water and soap, and subsequently
apply a skin care product.

– Prevent contact with the eyes. In

the event of contact with the eyes,
wash out the affected eye(s) with
clean water for ten minutes and
then ask a doctor for advice.

– Change clothing soiled with brake

fluid as soon as possible.

CAUTION

Brake fluid is flammable!
– Do not allow brake fluid to come into contact with

hot motor parts.

– Smoking, fires and naked flames are prohibited.

CAUTION

ake fluid has strong dissolving and colour-chan-

Br

g properties.

gin

ediately rinse off any brake fluid that has

–Imm

ashed on paint, clothing, and shoes with

spl

ty of water

plen

88078001 EN - 10/2018 49

509

2 Safety

Safety regulations for handling co

ENVIRONMENT NOTE

Brake fluid is a water pollutant!

•

Always store brake fluid in containers
complying with the regulations..

•

Do not spill brake fluid.

•

Spilt brake fluid must be removed immedia­tely using an oil binding agent and disposed
of in accordance with regulations

•

Dispose of old brake fluid according to the
regulations.

•

Observe the national regulations for the
country in which the truck is being used.

Disposal of consumables

ENVIRONMENT NOTE

Materials that accumulate during repair,
maintenance and cleaning must be collected
properly and disposed of in accordance with
the national regulations for the country in
which the truck is being used. Work must
only be carried out in areas designated for the
purpose. Care must be taken to minimise any
environmental pollution.

– Soak up any spilt fluids such as hydraulic

oil, brake fluid or gearbox oil using an
oil-binding agent.

– Neutralise any spilt

ately.

– Always observe national regulations con-

cerning the disposal of used oil.

battery acid immedi-

nsumables

50 5

0988078001 EN - 10/2018

Safety 2

Commissioning the FleetManager™ (

variant)

Commissioning the FleetManager™ (variant)

Activating the access control after delivery of the truck

CAUTION

Danger associated with use by unauthorised per­sons

The FleetManager™ regulates the access authori­sation to the truck. To activate the access control,
the FleetManager must be put into operation im­mediately following delivery. This ensures that only
persons authorised by the operating company have
access to the truck.

If the FleetManager is not put into operation imme­diately after delivery, the operator must convert the
truck to a different access control.

– Put the FleetManager™ into operation imme-

diately after delivery. Make the truck accessible
only to people who are authorised by the opera­ting company.

– In order to convert the truck to a different access

control, contact your authorised service centre.

The FleetManager™ regulates the access
authorisation to the truck via a PIN code,
access chip or access card. This means
that the truck is effectively protected against
unauthorised access. The system can only
be activated at the customer's premises, as it
uses essential customer data. Therefore, at
the time of delivery, the truck is not protected
against unauthorised use.

In order to guarantee protection, the Fleet­Manager™ must be put into operation imme­diately after delivery. The operating company
is responsible for ensuring that only autho­rised personnel use the truck.

If the operating company decides not to
use the FleetManager™ at a later date, the
operating company is responsible for the
conversion of the truck to a different access
control.

Emissions

The values specified apply to a standard truck
(compare the specifications in the "Technical
data" chapter). Different tyres, lift masts,

88078001 EN - 10/2018 51

509

2 Safety

Emissions

additional units etc. may produce different
values.

Noise emissions

The values were determined using the mea­suring procedures from the EN 12053 stan­dard (noise measurement for industrial trucks
based on EN 12001 and EN ISO 3744 and the
requirements of EN ISO 4871).

This machine emits the foll
pressure level:

Continuous sound pressure level in the
driver's compartment

L

pAZ

< 69.5 dB(A)

The values were determined in the test cycle
on an identical machine from the weighted
values for operating statuses and idling.

Time proportions:

• Lifting 18%

• Idling 58%

• Driving 24%

However, the noise levels indicated on the
truck cannot be used to determine the noise
emissionsat workplaces according to the most
recent version of Directive 2003/10/EC (daily
personal noise pollution). If necessary, these
noise emissions must be determined by the
operating company directly at the workplaces
under the actual conditions there (additional
noise sources, special application conditions,
sound reflections).

owing sound

NOTE

Please observe the definition of the following
responsible person: "operating company".

Vibrations

The vibrations of the machine have been
determined on an identical machine in ac­cordance with the standards DIN EN 13059
"Safety of industrial trucks - Test methods
for measuring vibration" and DIN EN 12096

52 5

0988078001 EN - 10/2018

Safety 2

Emissions

"Mechanical vibration - Declaration and verifi­cation of vibration emission values".

Weighted effective value of acceleration to which the body
(feet or seat base) is subjected.

0.39 m/s

2

Uncertainty of measurement K

0.117 m/s

2

Tests have indicated that
hand and arm vibrations on
or the operating devices i

2

2.5 m/s

. There are theref

ment guidelines for these

the amplitude of the

the steering wheel

ntrucksislessthan

ore no measure-

measurements.

The personal vibration load on the driver
over a working day must be determined in
accordance with Directive 2002/44/EC by the
operating company at the actual place of use,
in order to consider all additional influences,
such as driving route, intensity of use etc.

Battery

DANGER

Risk of explosion due to flammable
gases!

During charging, lead-acid batteries
release a mixture of oxygen and
hydrogen (oxyhydrogen gas). This
gas mixture is explosive and must not
be ignited.

– Make sure that there is always

sufficient ventilation in working
areas that are entirely or partially
enclosed.

– Keep away from open flames and

flying sparks.
– Do not smoke.
– Observe the safety regulations for

handling the battery.

Radiation

In accordance with the guidelines
DIN EN 62471:2009-03 (VDE 0837-471:2009-

03), the STILL SafetyLight (variant) is as­signed to risk group 2 (medium risk) due to its
photobiological hazard potential.

88078001 EN - 10/2018 53

509

2 Safety

Emissions

54 5

0988078001 EN - 10/2018

3

Overviews

3 Overviews

Overview

Overview

321

4

11

1 Overhead guard
2 Driver's compartment
3Liftmast
4 Fork arms
5 Load wheel
6Batteryframe

56 5

910

8

7Battery
8 Side support (tilt protection)
9 Control compartment
10 Drive wheel
11 Step

0988078001 EN - 10/2018

5

6

7

Overviews 3

Overview of the driver's compartme

NOTE

The truck equipment may differ from the
equipment shown.

Overview of the driver's compartment

nt

123

4

65

13141516

1 Steering wheel
2 Button for speed limitation, creep speed

(variant)

3 Electrical seat adjustment push button

(variant)
4 Working spotlight push button (variant)
5 Card reader or keypad for enabling the truck

(variant)
6 Key switch or push button (variant)
7 Compartment (reserved for add-on sys-

tems)

78

9

10

11

12

8 Display and operating unit
9 Cup holder for max. 1.5-l bottles
10 Operating devices for hydraulic and traction

functions
11 Emergency off switch
12 Push button for additional hydraulic func-

tions
13 Accelerator pedal
14 Brake pedal
15 Foot switch
16 Driver's seat

NOTE

The truck equipment may differ from the
equipment shown.

509

88078001 EN - 10/2018 57

3 Overviews

Shelves and cup holders

Shelves and cup holders

WARNING

Objects may fall into the footwell and obstruct the
pedals, which poses a risk of accident!

Objects to be stored must be of the correct size so
that they do not fall from the shelves (1, 4) or out of
the cup holder (2). Objects that fall into the footwell
during travel as a result of steering or braking can
slip between the pedals (3) and stop them working
correctly. Subsequently, it may not be possible to
brake the truck when necessary.

– Bottles of 1.5 l or smaller may be stored in the

cup holder.

– Make sure that stored objects cannot fall from

the shelves when the truck is started up, steered
or braked.

1

2

3

4

58 5

0988078001 EN - 10/2018

Overviews 3

Operating devices and display elem

ents

Operating devices and display elements

Display and operating unit

1 Display of th
2 Keypad for

or PIN c

3Key

erising

t
4 Drive programme button (P1-P4)
5 Blue-Q button
6 Parking brake button

e operating statuses

lift height preselection (variant)

ode access (variant)

pad for onboard diagnostics, parame-

88078001 EN - 10/2018 59

509

3 Overviews

Operating devices and display elem

Operating status displays on the display and operating unit

ents

Item no.

1

2

3

4

5

6

7

8

9 Function assistant

Display

Battery charging state

Steering angle display combined with drive
direction

Time display (digital)

Joystick 4Plus (operating error)

Multifunct

Display field for the selected default setting
for the lift height preselector

Display field for the current height in the
main lift

Display field for the "target difference" or
display of the stored lift height value during
teach-in for the lift height preselector

ion indicator

Comment
As the capacity decreases, the individual

segments go out one after the other. If
the permissible discharge level is reached
so that the battery's residual capacity is
20% of the nominal capacity, only the
last segment will still flash. A hydraulic
limitation and/or driving limitation can be
implemented as an option. The hydraulic
limitation and/or driving limitation must be
activated by the authorised service centre.

-

-

­Display is dependent on truck parameters

(e.g. driving speed, reach position, lift
height)

Display is only active in the "lift height
preselector" variant

Display is only active in the "lift height
preselector" variant or "lift height display"
variant
"Target difference" is only active in the "lift
height preselector" variant or "lift height
display" variant

Relevant only for the "lift height preselec­tor" variant

60 5

0988078001 EN - 10/2018

Overviews 3

Operating devices and display elem

ents

Item no.

10

11

12

13

Display
Function assistant, centre position for

transition shift
Function assistant, centre position for tilting

Operating hours, error messages, drive
profile, information text

Acknowledge button Actuation required for further functioning

14 Information

15

16

17

18

19

20

21

22

23

24

25

26

.

Maintenance expired

Caution

Creep speed activated -

Blue-Q activated

Overtemperature ­Driver's seat not occupied during operation

of the truck (seat switch)

Parking brak

Seat belt on driver's seat not fastened (not
series production truck)

Foot swit
Symbol for FleetManager variant or PIN

code access variant

ery water level display too low (variant)

Batt

Battery not locked

eactivated

ch required

Comment

-

­The meter displays up to 99,999.9 operat-

ing hours.

-

­Displayed together with an error message

(FE)

-

-

-

-

-

-

-

-

Display messages

Event-related operating information and
malfunctions are shown in the display field
(2). In addition, the "Caution"symbol (1) lights
up if there is a malfunction.

Messages are always shown periodically and
for a certain period of time, according to the
event.

In the case of successive events, the respec­tive messages are displayed one after another
on the display.

After a few seconds, the display will alternate
between the last shown operating display and
the message.

88078001 EN - 10/2018 61

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3 Overviews

Operating devices and display elem

– If a message appears, follow these operat-

ing instructions.

Once the event is remedied, the message will
disappear.

Messages for the driver appear in the display
together with the symbol "i" for information.

General messages

Text message/error numb

CLEAN HEIGHT SENSOR

EMERGENCY SWITCH

EMERGENCY OPERATION

BATTERY CARRI
ACTIVE

0300 / 0301

er

ER MODE

ents

Description

Contamination will affect the
measuring signal between
the LED height sensor and
reflector.

● Emergency off switch of the
truck is actuated

● All truck functions are
disabled

● Only for trucks with FleetMan­ager™ (variant)

● Truck functions are restricted

The driver has activated the
battery carrier.

● Intermediate lift or end
lift limitation is active after
switching on

● "Lift" truck function is disabled

Remedy

● Clean the sensor glass and
the reflector. Observe the
information in the chapter
entitled "Cleaning the optical
height measuring system".

● Check the light signal path
between the sensor and the
reflector. Remove obstacles.
Then fully lower the fork to
reference the system.

● If the message is still
displayed after cleaning,
contact your authorised service
centre.

Switch off the truck. Unlock the
emergency off switch. Switch
the truck on again.

● Check the FleetManager™
documentation.

● The truck can be operated in
emergency operation without
access authorisation.

● To eliminate the cause,
contact the authorised service
centre.
If the battery carrier has been
accidentally actuated:
Fully push in the reach carriage
with the battery.

Execute the "Lower" truck
function.

62 5

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Operating devices and display elem

ents

Text message/error number

0640

3009

A3035

.

Messages relating

Text message/erro

to the lithium-ion battery

r number

801

802

803

S5950

Description
Shock recognition of the

FleetManager™ (variant) has
detected a shock event (e.g.
collision of the truck).

The driver actuates the brake
pedal and accelerator pedal
simultaneously.

● Brake fluid level is too low

● The truck only drives at creep
speed (1.6 km/h)

● Brake fluid leaks may cause
failure of the hydraulic brake

Description

● Short-term overload of the
lithium-ion battery

● Traction dynamics and
hydraulic speed are restricted

● Lithium-ion battery is in
emergency operation

● Driving speed and hydraulic
speed may be restricted

● Messages relating to the
lithium-ion battery

● Battery service required

● Driving speed and hydraulic
speed may be restricted

● Overtemperature of the
lithium-ion battery

● Driving speed and hydraulic
speed may be restricted

● In the event of severe
overtemperature, the battery
switches off

● Messages relating to the
lithium-ion battery

● All truck functions are
disabled

Remedy

Reset the shock recognition
with the FleetManager master
chip.

Do not actuate the brake ped
and accelerator pedal at

al

the

same time.

Contact your authorised
service centre.

Remedy

● Move the joystick 4Plus /
fingertip switch to the inactive
position for 2 seconds

● Switch off the truck

● If the message is still
displayed after restarting,
contact your authorised service
centre

Contact your authorised
service centre.

● Switch off the truck

● Allow the battery to cool down

● If the message is still
displayed after restarting,
contact your authorised service
centre

Contact your authorised
service centre.

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Operating devices and display elem

ents

Text message/error number

S5951

S5961

S5962

S6620

S5970

.

Description

● No communication with the
lithium-ion battery

● All truck functions are
disabled

● Overtemperature of the
lithium-ion battery

● All truck functions are
disabled

● Insufficient temperature of the
lithium-ion battery

● All truck functions are
disabled

● Internal error in the lithium-ion
battery

● All truck functions are
disabled

● Lithium-ion battery reports a
shock event (vibration)

● All truck functions are
disabled

Remedy

● Check the battery cable and
battery plug

● Restart the truck

● If the message is still
displayed after restarting,
contact your authorised service
centre

● Switch off the truck

● Allow the battery to cool down

● If the message is still
displayed after restarting,
contact your authorised service
centre

● Observe the permissible
ambient temperature for the
battery

● Switch off the truck

● If the message is still
displayed after restarting,
contact your authorised service
centre

● Restart the truck

● If the message is still
displayed after restarting,
contact your authorised service
centre

● Restart the truck

● If the message is still
displayed after restarting,
contact your authorised service
centre

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Operating devices and display elem

ents

Entering truck operating data via the display and operating unit

Authorisation levels

The authorisation levels determine which
operating data and functions the user can
access. The higher the authorisation level,
the more comprehensive the access to truck
operating data.

The display and operating unit is used to
access operating data at three authorisation
levels:

• Level 1 (driver)

• Level 2 (fleet manager)

• Level 3 (authorised service centre)

The access rights are pre
within the different aut
Individual access right
higher authorisation le

Level 1 (driver)
Access:

Authorisations:

defined ex works
horisation levels.
s can be moved to a

vel.

Press the OK button for two seconds
Set the time (can be moved to a higher authori-

sation level)
Set the date (can be moved to a higher authori-

sation level)
Set the language (can be moved to a higher

authorisation level)

Level 2 (fleet manager)
Access:

Authorisations: Battery

88078001 EN - 10/2018 65

509

Press OK and ESC for 4 seconds
and enter the password for level 2

-Type

- Capacity

Read out the software and hardware status

Read out the error memory

Toggle the units
Teach-in the lift height preselector (can be

moved to a higher authorisation level)

3 Overviews

Operating devices and display elem

Level 3 (authorised service centre)
Access:

Authorisations:

.

Accessing the main menu without a
password (authorisation level 1)

Firstofall,presstheOKbuttontoopenthe
main menu at authorisation level 1.

– Press OK for two secon

The main menu for authorisation level 1
appears on the display and operating unit.

ds

Accessingthemainmenuwithapass­word (authorisation levels 2 and 3)

First of all, press the OK and ESC buttons to
open the input screen for the password at the
required authorisation level.

– Press OK and ESC fo

The display and operating unit shows the
input screen for the password. The first input
position flashes.

r four seconds

ents

Press OK and ESC for 4 seconds
and enter the password for level 3

Maintenance interval

PIN for remote data transfer via SIM card

Delete error list

PASSWORD
____

A valid password consists of four digits from 0
to 9.

– Edit the digits one at a t

buttons. Press the OK b
each of the individu
next digit

Once the last digit has been confirmed by
pressing the OK button, the password is
checked.

If the password is correct, the main menu for
the required authorisation level appears on
the display and operating unit.

66 5

imeusingthearrow

uttontoconfirm

al digits and access the

0988078001 EN - 10/2018

Overviews 3

ents

If the password is invalid, a corresponding
message appears on the display and operat­ing unit.

PASSWORD

NOT VALID

The message appears for three seconds and
then the display and operating unit shows
the input screen for the password again. The
password can be entered again.

If the password is entered i
time, the input screen is lo
utes. A corresponding mess
the display and operating

PASSWORD

DENIED 5 min

The message appears for three seconds and
then the display and operating unit shows the
input screen for the password again. If the
password is entered again during the locked
period, the password is always rejected.
The remaining time for the locked period is
displayed.

Once the locked period has elapsed, the
password may be entered a further three
times.

ncorrectly a third

cked for five min-

age appears on

unit.

Operating devices and display elem

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3 Overviews

Operating devices and display elem

Entering operating data in the main menu

The menus on the display and operating unit
are controlled using the OK button (1), ESC
button (3) and arrow buttons (2).

– Press the arrow buttons to nav

the menus

– Press the OK button to select a menu item

– PresstheESCbuttontomoveupthemenu

structure

If a displayed value or status can be edited,
the corresponding display flashes.

• Press the arrow buttons to e
status

• Briefly press the ESC button to return to
the previous input position (to make a
correction)

• Press and hold the ESC button for two
seconds to cancel the current entry

• PresstheOKbuttontocon

Overview of the menu structure

Authori­sation
(level)

12 3

Main menu Submenu

CONFIGU­RATION

LANGUAGE

TIME HH : MM

DATE YY : MM : DD

BATTERY TYPE

VERSION DEVICE X

dit a value or

firm the entry

123

CAPACITY XXX Ah

ents

igate through

COMPUTER X

Edit/select

List of available
languages

LEAD
CSM
GEL
GEL_SO
SPEC. 1
SPEC. 2

Comment

Language
selection for
the display and
operating unit

68 5

0988078001 EN - 10/2018

Overviews 3

ents

A12

Authori­sation
(level)

12 3

.

Main menu

CONFIGU­RATION

Submenu

123

UNITS DISTANCE

LOAD

ERROR LIST MODE

ADJUST

SERVICE IN
ERROR

RESET

Operating devices and display elem

HW1
HW2
SW1
SW2
SW3

DEVICE X

TYPE X

Edit/select

VX.XX

km
miles
kg
lb
CUSTOMER
SERVICE

XXXXX

XXX h

Comment

A–Z, *: all
devices
0:
current error
1:
since reset
2:
since deletion
Error e.g.

12

Teach-in
Lift heights

A–Z, *: all
devices

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Operating devices and display elem

ents

Lithium-ion battery display

The lithium-ion battery has its own display.
The display shows information about the
error status (1), the temperature (2) and the
charging status (3) of the lithium-ion battery.

– See the "Display" chapter in the operating

instructions provided by the battery manu­facturer, "BMZ".

Operating devices for hydraulic and traction functions

Different versions of the operating devices are
available for operating the truck's hydraulic
and traction functions. The truck can be
equipped with the following operating devices:

• Joystick 4Plus

• Fingertip

12

3

1 Service LED (red)
2 Temperature LED (yellow/red)
3 Charge state LEDs (red/green)

70 5

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Operating devices and display elem

ents

Joystick 4Plus

6

7

2

3

4

5

18

5

4

9

10

15

11

121314

1 "Transition shift" slider
2 Shift button "F" (auxiliary hydraulics con-

troller)
3 Drive direction switch
4 Joystick, "lifting/lowering" function
5 Joystick, "shifting" function
6 "Tilt" rocker button
7 Signal horn button
8 "Enable" push button (variant)
9 "Load measurement" push button (variant)

10 "Transition shift/tilt centre position" push

button (variant)
11 Reserve
12 Pictograms for operation of the 5th and 6th

hydraulic function (variant)
13 Pictograms for operation of the basic hy-

draulic functions
14 Pictograms for operation of the 3rd and 4th

hydraulic function
15 LED indicator light for clamp locking mecha-

nism (variant)

88078001 EN - 10/2018 71

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3 Overviews

Operating devices and display elem

Fingertip

12 3

ents

4

5

6

7

8

9

12

11

10

1 "Lift/lower" operating lever
2 "Shift" operating lever
3 "Tilt" operating lever
4 "Transition shift" operating lever
5 Emergency off switch
6 "Enable" push button (variant)
7 "Load measurement" push button (variant)

72 5

0988078001 EN - 10/2018

8 "Transition shift/tilt centre position" push

button (variant)
9Reserve
10 "Auxiliary hydraulics" push button (variant)
11 Drive direction switch
12 Signal horn button

4

Operation

4 Operation

Testing and activities before dail

yuse

Testing and activities before daily use

Visual inspections and function checking

DANGER

Risk of explosion if hydrogen builds up
in the cab!

If the truck is equipped with a cab, hy­drogen from the battery compartment
can ingress into the cab through un­sealed bores. A build-up of hydrogen
can lead to an explosion.

There must be no unsealed bores in
the cab wall. Sealing bores with plugs
is not sufficient to prevent gas from
entering.

– Have unused bores in the cab wall

sealed by the authorised service
centre.

WARNING

Risk of accident due to damage or other defects on
the truck or on the attachment (variant)!

Damage to the truck or the attachment (variant) can
lead to unpredictable and dangerous situations.

– Do not remove or deactivate safety systems or

switches.
– Do not change any predefined set values.
– Do not use the truck until it has been properly

repaired.

Load lift system un

2

1

it

WARNING

Risk of falling when working on high parts of the
truck.

– Use only the steps provided on the truck.
– Do not use any truck components as mounting

aids or platforms.
– Use suitable equipment.

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Testing and activities before dail

CAUTION

Risk of component damage!
A deformed or damaged battery male connector

can cause overheating and related consequential
damage.

– Check the battery male connector for damage.
– If necessary, have the battery male connector

replaced by the authorised service centre.

To ensure that the truck is operated safely,
the visual inspections and function checking
must be carried out before daily use. The
components that must be checked and their
check points are listed in the following table.

If damage or other def
the truck or the attac
the following inspec
be used until it has be
Damage or other defec
to the supervisor or t
manager immediately
authorised service c

Ensure that the truck is safe for operation each day before it is used:

Component

Fork arms, general lifting accessories

Roller tracks (2) Make sure that there is a film of grease.

Load chains

Attachments (variant)

Load measurement

Lift and tilt

cylinders, tank, valve block,

hoses, pipes, c

Underside

ects are identified on

hment (variant) during

tions, the truck must not

en properly repaired.

ts must be reported

he responsible fleet

so that repairs by the

entre can be arranged.

onnections

Course of action
Perform a visual inspection for deformation and wear

(for example, bent, broken, significant wear).
Check the condition and function of fuses (1) to
prevent lifting and shifting.

Perform a visual inspection to ensure that the chains
are intact and have adequate and even tension.

Ensure correct mounting in accordance with the
operating instructions of the manufacturer.
Perform a visual inspection to ensure the attach­ments are intact and not leaking.
Perform checks to ensure the attachments are
working correctly.

Perform the load measurement once for testing
purposes.

Perform a visual inspection for damage and leak­ages.
Have damaged components replaced by the autho­rised service centre.
Check the area under the truck for leaking consum­ables.

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4 Operation

Testing and activities before dail

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Component

Wheels, tyres

Overhead guard, guard grille (variant)

Weather protection cab, cold store cab

Steps Make sure they are cl

Panes of glass

Handholds

Battery lock

Battery frame

Battery connection assembly

Covers

Labelling, adhesive label

Lighting, warning units (e.g. signal horn) Check the integrity and function.

Course of action
Perform a visual inspection for wear and damage.

Make sure that only approved tyre types are used
(see the chapter entitled " Technical data/Wheels
and tyres").
In the event of uneven tyre wear on the load wheels,
change both tyres.
Observe the safety regulations in the chapter entitled
"Tyres".

Perform a visual inspection for integrity.
Check for secure mounting.

Perform a visual inspection for integrity.
Check for secure mounting.

ean (free of ice, not slippery).

Perform a visual inspection for integrity.
Make sure they are clean (also free of ice).

Check for secure mounting.
Check the battery lock on the internal roller channel

(variant) for condition and function. Close the battery
lock.
Perform a visual inspection for integrity (e.g. cracks
or breaks).
Check that the battery frame is fully retracted to­wards the drive side and is securely locked in this
position.

Perform a visual inspection for integrity and defor­mation.
Check the contacts.
Inspect the battery male connector and the plug
connection for foreign objects that may have become
lodged and for moisture. Remove such deposits, for
example with compressed air.
Have damaged battery male connectors replaced by
the authorised service centre.
Visual inspection: all covers must be fitted and
closed.
Check that labels are present and intact/legible.
Replace damaged or missing adhesive labels in
accordance with the chapter entitled "Labelling
points".

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Testing and activities before dail

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Component

Antistatic belt, corona elect

rode

Slide tracks of the reach carriage

Gearbox

– Do not use the truck if th

ere is any damage

or defects.

– In this case, contact your authorised service

centre.

Any other necessary tasks are summarised
under their own headings, e.g. adjusting the
driver's seat.

Climbing into and out of the truck

WARNING

Risk of injury when climbing into and out of the truck
due to slipping or becoming stuck!

If the footwell cover is very dirty, smeared with oil or
iced over, there is a risk of slipping. There is a risk
of getting caught by your clothing when climbing out
of the truck.

– Make sure that the step and the footwell of the

driver's compartment have a non-slip surface

and are not iced over.
– Do not wear loose-fitting workwear.
– Do not jump into or out of the truck.
– Ensure that you have a secure grip on the truck.

Course of action
Perform a visual inspection for integrity.

Ensure cleanliness.
Make sure that the antistatic belt is still long enough
to touch the ground.
The discharge wires of the corona electrode must not
touch the ground. The wires discharge the energy to
the air.
Make sure that a film of grease is present on the slide
tracks of the reach carriage.

Make sure that no consumables are escaping from
the gearbox.

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4 Operation

Testing and activities before dail

WARNING

Risk of injury when jumping out of the truck!
If the driver jumps out the truck while it is moving,

he or she could fall under the truck or be crushed by
an obstacle.

If the driver's clothing or jewellery (watch, ring etc.)
become stuck on components, this can lead to
serious injuries, e.g. from falling, loss of fingers.

– Only climb into or out of the truck when the truck

is at a standstill.
– Do not jump out of the truck.
– Do not wear jewellery at work.
– Do not wear loose-fitting workwear.

CAUTION

Components may become damaged through
incorrect use!

Truck components, such as the driver's seat,
steering wheel, parking brake lever etc., are not
designed to be used for climbing in and out of the
truck and may be damaged due to misuse.

– Only use the fittings specifically designed for the

purpose of climbing into and out of the truck.

The truck must be at a standstill when climbing
into or out of the truck. To assist with climbing
into and out of the truck, the footwell must be
used as a step (4) and the handle (1) must be
used for support. The post of the overhead
guard (2) can also be used for support.

Always climb into the truck forwards:

– Grip the handle (1) with your left hand and

hold on.

– Put your left foot on the step (4).

– Climb into the truck with your right foot first

and sit down on the driver's seat (3).

Always climb out of the truck backwards:

– Grip the handle (1) with your left hand and

hold on.

– Stand up from the driver's seat and place

your left foot on the step (4).

– Climb out of the truck right foot first.

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1

2

3

4

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Testing and activities before dail

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Adjusting the MSG 65/MSG 75 driver's seat

WARNING

Risk of accident from sudden adjustment of the seat
or of the seat backrest!

If the seat or the seat backrest is adjusted uninten­tionally, it can lead to uncontrolled movements by
the driver. This may result in unintentional actuation
of the steering or of the operating devices, thereby
causing the truck or load to move in an uncontrolled
fashion.

– Do not adjust the seat or the seat backrest while

driving.

– Adjust the seat and the seat backrest so that all

operating devices can be actuated safely.

– Ensure that the seat and the seat backrest are

securely engaged.

WARNING

On some equipment variants, the
amount of head clearance on the truck
may be restricted.

On these specific equipment variants,
the distance between the head and
the lower edge of the roofing sheet
must be at least 40 mm.

NOTE

Observe any separate operating instructions
for the seat.

WARNING

ain optimum seat cushioning, you must ad-

To obt

the seat suspension to your own body weight.

just

ourse of action is better for your back and

This c

cts your health.

prote

revent injury, make sure that there are no

–Top

cts within the swivel area of the seat.

obje

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4 Operation

Testing and activities before dail

Moving the driver's seat

– Lift the lever (1) and hold.

– Push the driver's seat into th

position.

– Release the lever.

– Ensure that the driver's seat is securely

engaged.

Adjusting the seat backrest

Do not put pressure on the seat backrest while
disengaging it.

– Lift the lever (2)

– Push the seat backrest into the desired

position.

– Release the lever.

– Ensure that the sea

engaged.

and hold.

t backrest is securely

yuse

edesired

1

2

NOTE

The backwards tilt angle of the seat backrest
can be restricted by the structural condition of
the truck.

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Testing and activities before dail

yuse

Adjusting the seat suspension

NOTE

The MSG 75 seat is equipped wi
suspension that is activate
switch instead of a lever (3)

The driver's seat can be adjusted to suit the
weight of the individual driver. To achieve the
best seat suspension setting, the driver must
perform the adjustment whilst sitting on the
seat.

– Fully extend the weight adjusting lever (3).

– Pump it up or down to set t

The correct driver's weight has been selected
when the arrow (4) is in the centre of the
inspection window. If the seat does not
move any further when you pump the weight
adjusting lever, the minimum or maximum
weight setting has been reached.

– Return the weight adjusting lever to the

initial central position before each new lift (a
click can be heard).

– Fully fold in the weig

adjustment is complet

ht adjusting lever once

th electric air

d using an electric

.

he driver's weight.

e.

4

3

Adjusting the lumbar

NOTE

support (variant)

The lumbar support can be adjusted to suit
the contours of the individual driver's spine.
Adjusting the lumbar support moves a convex
support cushion into the upper or lower part of
the backrest.

– Turn the turning k

the lumbar suppor

nob (5) up or down until

t is in the desired position.

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5

4 Operation

Testing and activities before dail

yuse

Adjusting the backrest extension
(variant)

– Adjust the backrest extension (6) by pulling

it out or pushing it into the desired position.

To remove the backrest extens
past the end stop by jolting

ion, move it

it upwards.

Switching the seat heater (variant) on
and off

NOTE

The seat heate
contact switc
sitting on the

– Switch the seat heater (7) on or off using the

switch.

r only functions if the seat
h is active, i.e. when the driver is
driver's seat.

6

7

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Testing and activities before dail

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Adjusting the horizontal suspension
(variant)

– Push the lever (8) in sideways and slide

the driver's seat to the locked position. To
release, push the lever outwards.

Using the lever (9), the dri
hardness in several levels

– Move the lever (9) to the corresponding

notch.

ver can adjust the

.

8

9

1801_342-002

Adjusting the steering column

DANGER

Risk of accident!
– Ensure that the steering column is securely

attached.

Never adjust the steering column while driving.

– Push the steering column adjustment lever

(1) forwards to release the steering column
lock. The lever can be moved back if it
interferes with the panelling in front during
adjustment.

– Move the steering column horizontally and

vertically into the desired position.

– Tighten the locking lever (1). Make sure that

the steering column is locked securely.

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1

4 Operation

Testing and activities before dail

yuse

Filling the washer system (va

The washer reservoir is locat
driver's seat in the weather p
The filling opening is accessi

– Open the washer system filler cap (1).

– Fill the washer reservoir with washer

fluid and anti-freeze according to the
maintenance data table (see the chapter
entitled "Maintenance data table").

CAUTION

Components may become damaged due to the
effects of frost!

Water expands when it freezes. If there is no anti­freeze in the washer system (variant), the system
may become damaged due to the accumulation of
ice in freezing conditions.

– Always use washer fluid containing anti-freeze.

– Observe the maximum fill level of the

reservoir (approx. 10 mm below the filler
neck).

– Close the filler cap.

– Operate the washer system until washer

fluid is discharged from the spray nozzles.

riant)

ed behind the

rotection cab.

ble from above.

Unlocking the emergency off switch

Unlocking the emergency off switch

– Pull the emergency off switch (1) upwards

until it is unlocked.

1

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Operation 4

Testing and activities before dail

yuse

Switching on the key switch

WARNING

Before switching on the key switch, all tests prior
to commissioning must be performed without any
defects being detected.

– Carry out checks prior to commissioning (refer

to the chapter entitled "Checks and tasks to be
carried out prior to commissioning").

– Do not operate the truck if defects have been

identified.

– If defects are detected, notify the authorised

service centre.

– Insert switch key (1) into the key switch and

turn to position "I".

This initiates a self-test. All symbols on the
display and operating unit are displayed
briefly until the truck controllers have started
up completely.

When the truck is switched on, the fork
carriage and the reach carriage must initially
be in the basic position. In the basic position,
the fork carriage is fully lowered, and the reach
carriage is fully retracted. This ensures that
the electronic support systems which prevent
the truck from tipping over with a raised load
are recalibrated.

– If the lifting forks and the reach carriage are

not in the basic position when the truck is
switched on, fully lower the load once and
fully retract the reach carriage.

0

I

1

NOTE

The switch key, FleetManager card (variant),
FleetManager transponder chip (variant) or
FleetManager PIN code (variant) must not be
passed to others unless explicit instructions to
this effect have been given.

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4 Operation

Testing and activities before dail

Displays after the switch-on process (for trucks with default options)

12

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5

NOTE

4

Depending on the truck equipment, further
information may be visible on the display and
operating unit.

Battery charge(1)

The usable battery charge is shown in the
display field.

NOTE

After connecting a partially charged battery:

•

If the current battery charge level is higher
than the value stored most recently by
the truck, the most recently stored value
is initially displayed. The correct battery
charge level is not displayed until the current
value drops below the most recently stored
value

Steering position(2

The symbol for the neutral steering position is
shown in the display field. The actual drive

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)

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3

Operation 4

yuse

direction is only selected when the drive
direction switch has been actuated once.

Operating hours(3)

The current value of the hour me
in the display field.

Drive programme(4)

The current drive programme (1-4) is shown in
the display field.

Parking brake status(5)

The display field indicates that the parking
brake has been applied.

NOTE

ter is shown

Testing and activities before dail

If malfunctions are displayed, refer to the
information in the chapter entitled "Display
messages".

Access authorisation with PIN code (variant)

The truck functions can be activated using a
five-digit PIN code. A button is used in place of
the key switch. Press the button to activate the
truck. After the button is pressed, a message
appears in the display and the symbol flashes.
The five-digit numerical code must now be
entered via the keypad.

If the PIN code is entered incorrectly three
times, an acoustic signal sounds.

Press the button again to switch off the truck.

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4 Operation

Testing and activities before dail

Operating the signal horn

NOTE

The signal horn is used to warn people against
imminent danger or to announce your intention
to overtake.

– Push the signal horn button (1).

The signal horn sounds.

Checking the brake system for correct function

DANGER

If the brake system fails, the truck will be braked
insufficiently or not braked at all, posing a risk of
accident!

– Do not commission the truck with a defective

brake system.

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1

1

Checking the service brake

There must be a distance of at least 60 mm
between the pressure point and the brake
pedal stop.

– Accelerate the truck without a load in a clear

area; see "Driving" chapter.

– Press the brake pedal firmly; see the

chapter entitled "Operating the service
brake".

The truck must decelerate noticeably.

Checking the generator brake

– Accelerate the truck without a load in a clear

area; see "Driving" chapter.

– Release the accelerator pedal; see the

chapter entitled "Starting drive mode".

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