Still FM-X N Series, FM-X Series, FM-X-10, FM-X EW Series, FM-X-12 Original Instructions Manual
...
Original instructions
Reach trucks
FM-X, FM-X N, FM-X W, FM-X EW,
Li-ion
FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-20 HD
FM-X-25
1900 1901 1902 1903 1904
1905 1906 1907 1908 1909
1910 1914 1915 1916 1917
1918 1919 1920 1921 1922
50988078001 EN - 10/2018
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Rules for the operating company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commissioning and storage of industrial trucks
thesafeoperationof
g
Internet address and QR code
The information c
by pasting the add
in a web browser or
an be accessed at any time
ress https://m.still.de/vdma
by scanning the QR code.
88078001 EN - 10/2018 I
509
Table of contents
1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 4
Labelling points ...................................................... 5
Nameplate .......................................................... 6
Production number . . . ................................................ 7
Nameplateofalithium-ionbattery ......................................... 7
Using the truck ....................................................... 8
Commissioning ...................................................... 8
Proper usage ........................................................ 8
Intended use of the lithium-ion battery (variant) ............................... 8
Impermissibleuse .................................................... 9
Placeofuse ......................................................... 9
Parkingintemperaturesbelow-10°C ..................................... 10
Using working platforms
Information about the documentation ..................................... 12
Documentationscope ................................................ 12
Supplementary documen
Issuedateandtopicalityoftheoperatinginstructions .......................... 14
Copyrightandtrademarkrights .......................................... 14
Explanation of inform
Listofabbreviations .................................................. 15
Definingdirections ................................................... 17
Schematicviews .................................................... 18
Environmental considerations .......................................... 19
Packaging ......................................................... 19
Disposal of components
............................................... 11
tation .......................................... 13
ationsymbolsused .................................. 14
andbatteries ..................................... 19
g
2Safety
Definition of responsible persons ........................................ 22
Operatingcompany .................................................. 22
Specialist .......................................................... 22
Drivers ........................................................... 23
Basic principles for safe operation ....................................... 25
Insurance cover on co
Specialnoteswhenusinglithium-ionbatteries(variant) ........................ 25
Changes and retrofitting ............................................... 29
mpany premises .................................... 25
88078001 EN - 10/2018 III
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Table of contents
g
Modifications to the overhead guard and cabs ............................... 31
Seatbelt .......................................................... 31
Safety information for FM-X Wi
Warning regarding non-original parts ..................................... 32
Damage, defects and misuse of safety systems . . . ........................... 33
Wheels and tyres .................................................... 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Lengthoftheforkarms ................................................ 35
Residual risk ....................................................... 37
Residual dangers, residual risks ......................................... 37
Special risks associated w
Overview of hazards and countermeasures ................................. 40
Danger to employees ................................................. 43
Safety tests ........................................................ 44
Carrying out regular inspections on the truck ................................ 44
Insulationtesting .................................................... 44
Safety regulations for h
Permissibleconsumables ............................................. 45
Oils .............................................................. 46
Hydraulicfluid ...................................................... 47
Batteryacid ........................................................ 48
Brakefluid ......................................................... 49
Disposal of consuma
Commissioning the FleetManager™ (variant) ............................... 51
Activatingtheaccesscontrolafterdeliveryofthetruck ......................... 51
Emissions ......................................................... 51
bles .............................................. 50
de,ExtraWide(W,EW) ........................ 32
ithusingthetruckandattachments ................... 38
andling consumables ............................... 45
3Overviews
Overview .......................................................... 56
Overview of the driver's compartment ..................................... 57
Shelves and cup ho
Operating devices and display elements ................................... 59
Display and operating unit . . . .......................................... 59
Operating status
Displaymessages ................................................... 61
Entering truck operating data via the display and operating unit .................. 65
Lithium-ion batter
Operatingdevicesforhydraulicandtractionfunctions ......................... 70
IV 5
lders .............................................. 58
displays on the display and operating unit ..................... 60
ydisplay ............................................. 70
0988078001 EN - 10/2018
Table of contents
Joystick4Plus ...................................................... 71
Fingertip .......................................................... 72
4 Operation
Testing and activities befo
Visualinspectionsandfunctionchecking .................................. 74
Climbingintoandoutofthetruck ........................................ 77
Adjusting the MSG 65/MSG 75
Adjustingthesteeringcolumn ........................................... 83
Fillingthewashersystem(variant) ....................................... 84
Unlocking the emergency o
Switchingonthekeyswitch ............................................ 85
AccessauthorisationwithPINcode(variant) ................................ 87
Operating the signal hor
Checkingthebrakesystemforcorrectfunction .............................. 88
Checkingthesteeringsystemforcorrectfunction ............................ 90
Checking the emergency
Checking the "automatic tilting centre position" (variant) for correct function ......... 91
Lighting ........................................................... 92
STILL SafetyLight (va
Switchingtheworkingspotlights(variant)onandoff .......................... 93
Efficiency and drive modes ............................................. 94
Blue-Q efficiency mode
OPTISPEED - Continuously variable reduction in driving speed or hydraulic functions
(variant) ......................................................... 94
Driving ............................................................ 96
Safety regulations
Roadways ......................................................... 98
Side chassis supports . ...............................................101
Enabling truck functi
Settingthedriveprogramme ............................................104
Selectingthedrivedirection ............................................105
Actuating the drive d
Actuating the drive direction switch, fingertip ................................106
Starting drive mode, single-pedal version . . ................................107
Starting drive mode
Operatingtheservicebrake ............................................111
Applying the electromagnetic parking brake ................................112
Steering ...........................................................114
Emergency operation of the reach measurement system .......................115
re daily use ..................................... 74
driver'sseat ................................ 79
ffswitch ...................................... 84
n .............................................. 88
offfunction ..................................... 90
riant) ............................................. 92
............................................... 94
whendriving ......................................... 96
onsusingthefootswitchandseatswitch ...................101
irectionswitch,joystick4Plus ............................106
, dual-pedal version (variant) .............................109
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Parking ...........................................................118
Parkingthetrucksecurely .............................................118
Lifting ............................................................119
Liftingsystemvariants ................................................119
Liftmastversions ....................................................119
Lifting system operating de
Joystick4Plusliftingsystem ............................................121
Fingertipliftingsystem ................................................124
Automatic lift cut out (vari
Reach-lowerlock(variant) .............................................128
Automaticcentreposition(variant) .......................................129
Speed limitation safety fu
Changing the fork arms ...............................................131
Forkextension(variant) ...............................................134
Loadbackrest(variant) ................................................1
Workingplatforms ...................................................136
Malfunctionsinliftingmode ............................................136
Handling loads ......................................................138
Safety regulations when handing loads ....................................138
Beforepickingupaload ...............................................138
Picking up loads .....................................................140
Danger area .......................................................142
Transportingpallets ..................................................143
Transporting suspende
Pickingupaload ....................................................144
Transporting loads ...................................................147
Setting down loads ...................................................149
Drivingonupwardanddownwardgradients ................................151
Drivingontolifts .....................................................151
Attachments .......................................................153
Fittingattachments ..................................................153
Releasingthepressurefromtheauxiliaryhydraulics ..........................155
General instructions for
Controlling attachments (variant) using the joystick 4Plus (5th/6th hydraulic function)
...............................................................157
Controlling attachments (variant) with the fingertip (5th/6th hydraulic function) .......160
Operating the clamp locki
Operating the clamp locking mechanism (variant) with the fingertip switch ..........164
Pickingupaloadusingattachments ......................................165
Auxiliary equipment ..................................................166
FleetManager (variant) ................................................166
vices .........................................120
ant) ...........................................126
nction .........................................131
d loads ..........................................143
controllingattachments .............................156
ng mechanism (variant) with a joystick 4Plus . ............162
35
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0988078001 EN - 10/2018
Table of contents
Shock recognition (variant) .............................................166
ActiveLoadStabilisationALS(variant) ....................................166
Optical height measuring syst
Loadmeasurement(variant) ...........................................173
Speedlimitationbasedonliftheight ......................................175
Button for speed limitation, c
Camera/monitorsystem(variant) ........................................176
Electrical adjustment mechanism for the driver's compartment (variant) ............177
Overhead guard with optimis
Clipboard (variant) ...................................................179
Battery change frame (variant) ..........................................179
General ......................................................... . . 179
Safe handling ......................................................180
Loadcapacity .................................................... . . 180
Area of application ...................................................180
Adjustingthetransferheight ............................................181
Locking the battery change frame ........................................181
Battery replacement are
Lift height preselector/easy Target (variant) ................................184
General ......................................................... . . 184
Definitionofterms ...................................................185
AUTOMODEfunction ................................................ 186
Operatingtheliftheightpreselector .......................................189
Teach-in, general ....................................................192
Performingateach-in .................................................193
easyTarget/easyTargetPlus(variants) ...................................196
Approaching target hei
Positioningtheforkhorizontallyusing"easyTargetPlus" .......................199
Cab (variant) .......................................................200
General information ab
Opening the cab door . . ...............................................201
Closingthecabdoor ............................................... . . 202
Cab operating devic
Cabinteriorlighting(variant) ............................................204
Heatingsysteminthecab(variant) .......................................204
Emergency exit wind
Cold store application .................................................207
General ......................................................... . . 207
Areas of applicat
Description of the cold store equipment ....................................209
Batteryinthecoldstore ...............................................210
es ................................................203
owinthecab .......................................207
ion ..................................................208
em(variant) ..................................168
reepspeed(variant) ............................176
edvisibility(variant) ............................178
a ..............................................182
ghtsusing"easyTarget" .............................198
outthecab .......................................200
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g
Impermissible use of the lithium-ion battery in the shock cold store (-45°C) ..........210
Beforeenteringthecoldstore ...........................................211
Procedure in emergencies .............................................212
Emergency shutdown ................................................212
Procedureiftrucktipsover .............................................213
Emergency lowering .................................................214
Towing .......................................................... . 215
Connecting and disconnecting the battery male connector ......................217
Connecting the battery mal
Disconnecting the battery male connector ..................................218
Handling the lead-acid battery ..........................................219
Safety regulations when h
Maintainingthebattery ................................................222
Checkingthebatterycondition,acidlevelandaciddensity ......................223
Checking the battery cha
Chargingthebattery ..................................................225
Equalising charging to preserve the battery capacity ..........................228
Handling the lithium-io
Safety regulations for handling the lithium-ion battery .........................230
Approvedlithium-ionbatteries ..........................................233
Lithium-ion batteries
Regulationsforstoringlithium-ionbatteries .................................235
Checkingthebatterychargestatus(lithium-ionbattery) ........................236
Charging the lithium-
Chargingthelithium-ionbattery .........................................239
Recommissioning the lithium-ion battery following deep discharge ................241
Replacing and transpor
Commissioning batteries that are delivered separately ........................242
Alternatingbetweenalead-acidbatteryandalithium-ionbattery .................243
General information on
Actuatingthebatterylock ..............................................246
Adjustingthebatterylock ..............................................247
Special notes for insta
Replacingthebatteryusingaliftingdevice .................................249
Changing the battery using the internal roller channel (variant) ...................254
Setting the battery dat
Transporting the battery using a lifting device (lead acid batteries) . . . .............261
Transporting the battery using a lifting device (lithium-ion batteries) ...............263
Cleaning the truck ...................................................264
Cleaning the truck ...................................................264
e connector ....................................217
andlingthebattery ...............................219
rgestatus .......................................225
n battery (variant) ...................................230
"GGSLi-ion48V(BG4)"9.8kWhand39.2kWh .............234
ionbatteryupondelivery ...............................238
ting the battery ....................................242
batteryreplacement ................................244
llingthelithium-ionbattery .............................249
a(leadacidbatteries) ................................259
I 50988078001 EN - 10/2018
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Table of contents
Cleaningtheelectricalsystem ..........................................267
Cleaningloadchains .................................................268
Cleaning panes of glass and mir
After cleaning .......................................................269
Transporting the truck ................................................269
Transportation ......................................................269
Crane loading (standard truck with overhead guard) ..........................272
Crane loading (trucks with a cab) ........................................276
Decommissioning ...................................................282
Shuttingdownandstoringthetruck ......................................282
Re-commissioningaftershutdown .......................................283
rors ......................................268
5 Maintenance
Safety regulations for
Generalinformation ..................................................286
Workingonthehydraulicequipment ......................................286
Working on the electric
Safetydevices ......................................................287
Setvalues ....................................................... . . 287
Lifting and jacking up
Workingatthefrontofthetruck ..........................................288
General maintenance information ........................................289
Personnel qualificat
Informationforcarryingoutmaintenance ..................................290
Maintenance - 1000 hours/year .........................................293
Maintenance - 3000 hours
Additional maintenance guidelines for using the truck in a cold store - 500 hours or
every12weeks ...................................................297
Orderingsparepartsandwearingparts ....................................298
Quality and quantity of t
Maintenance data table ...............................................299
Maintaining operational readiness .......................................300
Checking the driver's seat
Maintainingwheelsandtyres ...........................................301
Checkingthehydraulicsystemforleaks ...................................302
Greasing the lift mast and r
Checking the battery change frame (variant) ................................303
Replacing the heating system filter for the cab (variant) ........................304
Maintenance for trucks u
Maintenance tasks for lithium-ion batteries . ................................305
maintenance .......................................286
al equipment ......................................286
.................................................287
ions ...............................................289
/everytwoyears .................................297
he required operating materials ........................298
.............................................300
ollertracks .....................................303
sedincoldstores .................................305
g
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Table of contents
g
6 Technical data
Dimensions ........................................................308
VDI datasheet for FM-X 10 / Li-i
VDI datasheet for FM-X 14 / Li-ion (N, W, EW)* ..............................313
VDI datasheet for FM-X 17 / Li-ion (N, W, EW)* ..............................318
VDI datasheet for FM-X 20 / L
VDI datasheet for FM-X 20 HD / Li-ion* ....................................328
VDI datasheet for FM-X 25 / Li-ion (W, EW)* ................................332
Wheels and tyres ....................................................335
Battery specifications for lithium-ion batteries ...............................336
on (N), FM-X 12 / Li-ion (N)* .....................309
i-ion (N, W, EW)* ..............................323
X50
988078001 EN - 10/2018
1
Foreword
1 Foreword
Your truck
Your truck
General
The truck described in these operating instructions corresponds to the applicable standards
and safety regulations.
The trucks have been fitted with state-of-theart technology. All that remains is to handle
the truck safely and maintain its functionality.
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structu
to the truck can comprom
invalidating the EC de
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
ral change or addition
ise safety, thus
claration of conformity.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
250
988078001 EN - 10/2018
CE-Symbol
Foreword 1
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
H
88078001 EN - 10/2018 3
509
1 Foreword
Your truck
Accessories
• Key for key switch (2 pieces), not for trucks
with the FleetManager™ or "PIN code"
variants
• Key for cab (variant)
• Hexagon socket wrench for emer
lowering (in the driver's co
the steering wheel)
• Battery change frame (variant)
gency
mpartment below
450
988078001 EN - 10/2018
Foreword 1
BATTERIESERVICE
Nächste Prüfung
50634391022
STILL GmbH Hamburg
Berzeliusstraße 10
22113 Hamburg
Tel.: 01804/784 55 24
Ihr STILL Service
Your truck
Labelling points
1
2
5
5
3
13
17
14
15
16
18
1
2
2
4
12
10
11
3
9
4
5
8
5
7
6
7
8
9
6
10
11
15
12
13
mm
mm
mm
800
700
16
X<= 15mm
88078001 EN - 10/2018 5
509
400-600
kgkg
kg
750
850
1000
860
1150
980
970
1300
1110
1050
1400
1200
1080
1450
1240
1160
1500
1320
1200
1600
1600
1270
1700
1700
X
17
mm
10200
9800
9500
9300
9000
8750
8300
7100
18
14
1 Foreword
Your truck
1 Warning sign: Do not place below the fork
/ Do not place on the fork / Danger due to
shearing / Danger due to high fluid pressure
2 Warning sign: Danger due to shearing
3 Decal information: Battery version
4 Decal information: Hydraulic oil tank
5 Decal information: Lifting point
6 Warning sign: Crushing and shearing points
on base
7 Decal information: Cold store version
(variant)
8 Decal information: Electrical seat adjust-
ment (variant)
9 Decal information: Battery test
Nameplate
The truck can be identified from the information on the nameplate.
The information for the battery weights (5,
6) and the ballast weight (7) only applies to
electric forklift trucks.
10 Decal information: FEM test
11 Decal information: FEM test (inspection
sticker)
12 Decal information: Nameplate
13 Decal information: Speed limitation based
on lift height
14 Decal information: Unlock the battery
15 Warning sign: Passengers prohibited
16 Warning sign: Reverse steering
17 Decal information: Load capacity diagram,
load capacity diagram for attachments
(example)
18 Decal information: Caution/Read the oper-
ating instructions
1
Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr
13
Rated capacity
Capacité nominale
Nenn-Tragfähigkeit
12
Battery voltage
Tension batterie
Batteriespannung
11
Rated drive power
Puissance motr.nom.
Nenn-Antriebsleist.
2
Unladen mass
kg
Masse à vide
Leergewicht
V
kW
* see Operating instructions
voir Mode d'emploi
siehe Betriebsanleitung
max
min.*
*
D-22113 Hamburg
Berzeliusstr. 10
kg
kg
kg
kg
3
4
5
6
7
10
1 Type
2 Production number
3 Year of manufacture
4 Tare weight in kg
5 Max. permissible battery weight in kg
6 Min. permissible battery weight in kg
7 Ballast weight in kg
8 Address of manufacturer
9 Refer to the technical data listed in these
operating instructions for more detailed
information
10 CE labelling
11 Nominal drive power in kW
12 Battery voltage in V
13 Rated capacity in kg
650
988078001 EN - 10/2018
9
8
6210_921-003_V3
Foreword 1
Your truck
Production number
NOTE
The production number is used to identify the
truck. It can be found on the nameplate and
must be referred to in all technical questions.
The production number contains the following
coded information:
(1) Production location
(2) Model
(3) Year of manufacture
(4) Sequential number
Nameplate of a lithium-ion battery
NOTE
The CE labelling confirms compliance with
the EC machinery directive and with all
regulations applicable to the lithium-ion
battery.
1 Nameplate
2 Manufacturer
3 Address of manufacturer
4 Data/technical data
5 Safety information
6 CE labelling
7 Data matrix code
Transport information
8 "Do not lift in a manner that allows the
battery to tilt to one side"
9 "Use a lifting traverse"
General operating notes
10 "Read the operating instructions"
11 "Do not stack"
12 "Do not climb on the battery"
13 "Do not force open"
14 "Do not immerse in water"
15 "Do not throw into fire"
xx xxxx x xxxxx
1
2
3
4
7090_921-004
1
2
STILL Gmbh
Berzeliusstraße 10
3
22113 Hamburg
Rechargeable Lithium Ion Battery
Produced by BMZ GmbH
IEC: 13IMP46/174/133-14
Nominal voltage:
Capacity:
Energy:
Capacity equivalent:
Weight:
P/N:
4
B-P/N:
SN:
Custumer order no.:
Still order no.:
Date:
Made in Germany
Safety Advices for Lithium-Ion Batteries
Do not crush. Do not heat or incinerate.
Do not short-circuit. Do not dismantle.
5
Do not immerse in any liquid it may vent
or rupture.
6
7
8
9
10
11
12
13
14
15
16
17
88078001 EN - 10/2018 7
509
1 Foreword
Using the truck
16 "Do not dispose with household waste"
17 "Recycling - recyclable material"
Using the truck
Commissioning
Commissioning is the initial intended use of
the truck.
The necessary steps for t
vary depending on the mod
of the truck. These steps
work and adjustment wor
formed by the operating
the chapter entitled "D
persons".
– To commission the truck, contact the
authorised service centre.
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be
than those specified
tions, the approval
applicable, the r
must be obtained b
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
elevant regulatory authorities
he commissioning
el and equipment
require preparatory
k that cannot be per-
company. See also
efinition of responsible
used for purposes other
in the operating instruc-
of the manufacturer and, if
eforehand to prevent haz-
Intended use of the lithium-ion battery (variant)
The lithium-ion battery must only be operated
in accordance with these operating instructions and the manufacturer's operating instructions for the battery.
850
988078001 EN - 10/2018
Foreword 1
Using the truck
Only lithium-ion batteries approved by STILL
for use with this truck may be used. The
dimensions of the battery must precisely
correspond to the dimensions of the battery
frame in the truck. The installation of a smaller
battery or a larger battery poses a risk to the
stability of the truck.
Only lithium-ion battery chargers approved by
STILL for use with this battery may be used.
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
NOTE
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
DANGER
There is a risk of fatal injury from falling
off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstac
inclined surfaces
king is not permissible on
or ramps.
Place of use
The truck is only
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Roadways, working areas and aisle
widths must conform to the specifications in
these operating instructions; see the chapter
entitled "Roadways".
approved for indoor use.
88078001 EN - 10/2018 9
509
1 Foreword
Using the truck
Driving on upward and downward gradients
is permitted provided the defined data and
specifications are observed; see the chapter
entitled "Roadways".
The truck is suitable for use in many different
countries, ranging from those situated in the
tropics to those in Nordic regions (temperature
range: -10°C to +40°C).
If the truck will be used in a c
must be configured according
sary, approved for such an en
to the chapter entitled "Col
The operating company must ensure that
sufficient fire protection is available for the relevant application in the truck's surroundings.
Depending on the application, additional fire
protection must be provided on the truck. If in
doubt, contact the relevant authorities.
NOTE
Please observe the definition of the following
responsible person: "operating company".
old store, the truck
ly and, if necesvironment; refer
d store application".
Parking in temperatures below -10°C
CAUTION
Batteries can freeze!
Ifthetruckisparkedinanambienttemperature
below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.
– When the ambient temperature is below -10°C,
only park the truck for short periods of time.
10 5
0988078001 EN - 10/2018
Foreword 1
Using the truck
Using working platforms
WARNING
Theuseofworkingplatformsisregulatedbynational law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
88078001 EN - 10/2018 11
509
1 Foreword
Information about the documentati
on
Information about the documentation
Documentation scope
• Original operating instructions
• Original operating instructions for attachments (variant)
• Spare parts list
• Depending on the truck equipment, "UPA"
operating instructions may also be provided
NOTE
Refer to the additional information in the
section entitled "Rules for the operating
company of industrial trucks".
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all
possible variants available at the time of
printing. Special versions to meet customer
requirements (UPA) are documented in
separate operating instructions. If you have
any questions, please contact your authorised
service centre.
Enter the production number and year of
manufacture from the nameplate in the space
provided:
Production numbe
Year of manufacture:
r:
Please quote the production number in all
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operating company at all times.
The storage location is specified in the chapter
entitled "Overviews".
If the operating instructions are lost, the operating company must obtain a replacement
from the manufacturer immediately.
The operating instructions are included in the
spare parts list and can be reordered as a
spare part.
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on
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these operating instructions.
Safely store the complete do
pass on to the subsequent ope
when transferring or sellin
NOTE
cumentation and
rating company
g the truck.
Information about the documentati
Please observe the definition of the following
responsible persons: "operating company"
and "driver".
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any errors, please contact
the authorised service centre.
Supplementary documentation
Unlike the standard equipment and the variants, this truck may be fitted with unplanned
equipment (UPA).
This UPA may be, for example:
• Special sensors
• Special attachments
• Towing devices
• Customer-specific attachments
In this case, the truck is supplied with additional documentation. This may be in the form
of an insert or separate operating instructions.
The original operating instructions for this
truck are valid for the operation of standard
equipment and variants without restriction.
The operational and safety information in the
original operating instructions continues to be
valid in its entirety, unless it is countermanded
in this additional documentation.
The requirements for the qualification of
personnel as well as the time for maintenance
may vary. This is defined in the additional
documentation.
88078001 EN - 10/2018 13
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1 Foreword
Information about the documentati
– If you have any questions, please contact
your authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your auth
for technical support re
orised service centre
lating to your truck.
on
Copyright and tradema
These instructions mu
translated or made ac
ties—including as ex
express written appr
Explanation of info
rk rights
st not be reproduced,
cessible to third par-
cerpts—except with the
oval of the manufacturer.
rmation symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
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Information about the documentati
NOTE
on
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current Direct current
DFÜ
DIN
EG
EN
FEM
F
max
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssicherheitsverordnung
Berufsgenossenschaft
enossenschaftlicher Grundsatz
Berufsg
Berufsgenossenschaftliche Regel
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Communauté Européenne
Commission on the Rules for the Approval
the Electrical Equipment
of
Datenfernübertragung
Deutsches Institut für Normung German standardisation organisation
European Community
European standard
Fédération Européene de la Manutention
maximum Force
Explanation
German implementation of EU occupational health and safety directives
German implementation of the EU working
equipment directive
German insurance company for the company and employees
German pr
for occupat
German rules and recommendations for
occupational health and safety
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
Remote data transmission
European Federation of Materials Handling and Storage Equipment
Maximum power
inciples and test specifications
ional health and safety
88078001 EN - 10/2018 15
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Information about the documentati
on
Abbreviation
Meaning
Explanation
German authority for monitoring/issuing
GAA Gewerbeaufsichtsamt
regulations for worker protection, environmental protection, and consumer protection
GPRS General Packet Radio Service
Transfer of data packets in wireless
networks
ID no. ID number
ISO
International Organization for Standardization
International standardisation organisation
LAN Local Area Network Local area network
K
pA
LED
L
p
L
pAZ
LSP
MAK
Max. Maximum
Min. Minimum
PIN
PPE
SE
SIT
StVZO
TRGS
VD
VDI
VDMA
Uncertainty of measurement of sound
pressure levels
Light Emitting Diode Light emitting diode
Sound pressure level at the workplace
Average continuous sound pressure level
in the driver's compartment
Load centre of gravity
Maximum workplace concentration
Distance of the centre of gravity of the load
from the front face of the fork backs
Maximum permissible air concentrations
of a substance at the workplace
Highest value of an amount
Lowest value of an amount
al Identification Number
Person
Person
Personal protective equipment
Super-Elastic
Snap-In Tyre
Straßenverkehrs-Zulassungs-Ordnung
echnische Regel für Gefahrstoffe
T
Verband der Elektrotechnik Elektronik
E
Informationstechnik
Verein Deutscher Ingenieure
Verband Deutscher Maschinen- und
Anlagenbau e.V.
Superelastic tyres (solid rubber tyres)
Tyre
loos
Ger
s on public roads
cle
dinance on hazardous materials appli-
Or
cabl
German technical/scientific association
German technical/scientific association
German Mechanical Engineering Industry
Association
al identification number
s for simplified assembly, without
e rim parts
man regulations for approval of vehi-
e in the Federal Republic of Germany
WLAN Wireless LAN Wireless local area network
.
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Information about the documentati
on
Defining directions
3
21
4
General:
• left (1)
•right(2)
Drive directions:
• Travelling in the load direction (backwards)
(3)
• Travelling in the drive direction (forwards)
(4)
Movements of the reach carriage:
• Extending the reach carriage (in the load
direction) (5)
• Retracting the reach carriage (in the drive
direction) (6)
Tilting the lift mast or fork:
• Backward tilt (7)
•Forwardtilt(8)
Thedriversitscrosswisetothedrivedirection.
56
7
8
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Information about the documentati
Schematic views
View of functions and operating procedures
At many points in this documentation, the
operation of certain functions or operating
procedures is explained. To illustrate these
operations, schematic views of a reach truck
are used.
NOTE
These schematic views are not representative
of the structural state of the documented truck.
The views are used solely for the purpose of
clarifying procedures.
View of the display-operating unit
NOTE
Views of operating statuses and values on
the display-operating unit are examples and
partly dependent on the equipment on the
truck. As a result, the displays shown of the
actual operating statuses and values may
vary.
on
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