Still FM-X-10, FM-X-12, FM-X-14, FM-X-17, FM-X-20 Operator Manual
...
Original instructions
Reach trucks
FM-X, FM-X N, FM-X W,
FM-X EW
FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-22
FM-X-25
1900 1901 1902 1903 1904
1905 1906 1907 1908 1909
1910 1914 1915 1916 1917
1918 1919 1920 1921 1922
50988078001 EN - 04/2015
Table of contents
1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Information about the docum
Documentationscope ................................................. 4
Issuedateandtopicalityoftheoperatinginstructions ........................... 5
Copyright and trademark ri
Explanation of information symbols used . . ................................. 5
Listofabbreviations ................................................... 6
Definingdirections .................................................... 9
Schematicviews .................................................... 10
Environmental considerations .......................................... 11
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
entation ...................................... 4
ghts ........................................... 5
2 Introduction
Using the truck ...................................................... 14
Proper usage ....................................................... 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Parking in temperatu
Usingworkingplatforms ............................................... 16
Residual risk ....................................................... 17
Residual dangers, r
Specialrisksassociatedwithusingthetruckandattachments ................... 18
Overviewofhazardsandcountermeasures ................................. 20
Danger to employees
resbelow-10°C ..................................... 15
esidual risks ......................................... 17
................................................. 22
g
3Safety
Definition of terms used for responsible persons ............................. 26
Operatingcompany .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Basic principles for safe operation ....................................... 29
Insurance cover
Changes and retrofitting ............................................... 29
Modifications to the overhead guard and cabs ............................... 31
on company premises .................................... 29
988078001 [EN] I
50
Table of contents
g
SafetyinformationforFM-XWide,ExtraWide(W,EW) ........................ 32
Warning regarding non-original parts ..................................... 32
Damage, defects and misuse of s
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handlin
Safety tests ........................................................ 35
Regularsafetyinspectionofthetruck ..................................... 35
Insulationtesting .................................................... 35
Safety regulations for handling consumables ............................... 36
Permissibleconsumables ............................................. 36
Oils .............................................................. 37
Hydraulicfluid ...................................................... 38
Batteryacid ........................................................ 39
Brakefluid ......................................................... 40
Disposalofconsumables .............................................. 41
Emissions ......................................................... 41
afetysystems .............................. 33
ggasspringsandaccumulators .................. 34
4Overviews
Overview .......................................................... 46
Overview of the driver’s compartment ..................................... 47
Operating devices and display elements ................................... 48
Display and operatin
Operatingdevicesforhydraulicandtractionfunctions ......................... 48
Joystick4Plus ...................................................... 49
Fingertip .......................................................... 50
Identification points .................................................. 51
Overview .......................................................... 51
Nameplate ......................................................... 52
Productionnumber .................................................. 53
gunit ............................................. 48
5 Operation
Checks and tasks to be carried out prior to commissioning ...................... 56
Visual inspecti
Fillingthewashersystem(variant) ....................................... 58
Checking the condition of the wheels and tyres . . . ........................... 59
Adjusting the MS
Electricaldriver’scompartmentadjustment(variant) .......................... 64
Adjustingthesteeringcolumn ........................................... 65
II
ons ................................................... 56
G65/MSG75driver’sseat ................................ 60
50988078001 [EN]
Table of contents
Commissioning ..................................................... 65
Climbingintoandoutofthetruck ........................................ 65
Shelvesandcupholders .............................................. 67
Connecting the battery male connector .................................... 67
Enablingtruckfunctionsusingthefootswitchandseatswitch ................... 68
Unlocking the emergency off sw
Switchingonthekeyswitch ............................................ 70
AccessauthorisationwithPINcode(variant) ................................ 73
Entering truck operating da
Operating the signal horn .............................................. 79
Checkingthebrakesystemforcorrectfunction .............................. 79
Checking the steering syst
Checking the emergency off function ..................................... 81
Checking the "automatic tilting centre position" (variant) for correct function ......... 82
Setting the drive program
OPTISPEED - Continuously variable reduction in driving speed or hydraulic functions
(variant) ......................................................... 84
Driving ............................................................ 85
Safety regulations when
Roadways ......................................................... 88
Side chassis supports . ............................................... 90
Selecting the drive dir
Actuatingthedrivedirectionswitch,joystick4Plus ............................ 92
Actuating the drive direction switch, fingertip ................................ 92
Starting drive mode, si
Starting drive mode, dual-pedal version (variant) ............................. 94
Operatingtheservicebrake ............................................ 96
Applying the electro
Steering ...........................................................100
Lifting ............................................................102
Lifting system varia
Automaticliftcutout(variant) ...........................................103
Reach-lowerlock(variant) .............................................104
Automatic centre po
Liftmastversions ....................................................106
Malfunctionsinliftingmode ............................................107
Lifting system oper
Joystick4Plusliftingsystem ............................................109
Fingertip lifting system . ...............................................112
Load backrest (var
Changing the fork arms ...............................................114
ection ............................................ 91
ngle-pedal version . . ................................ 92
magnetic parking brake ................................ 97
nts ................................................102
sition(variant) .......................................105
atingdevices .........................................108
iant) ................................................114
itch ...................................... 70
taviathedisplayandoperatingunit .................. 74
emforcorrectfunction ............................ 81
me ............................................ 83
driving ......................................... 85
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988078001 [EN] III
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Table of contents
g
Forkextension(variant) ...............................................117
Workingplatforms ...................................................118
Handling loads ......................................................119
Safety regulations when handing loads ....................................119
Beforepickingupaload ...............................................119
Picking up loads .....................................................121
Danger area .......................................................122
Transportingpallets ..................................................123
Transporting swinging load
Pickingupaload ....................................................125
Transporting loads ...................................................128
Setting down loads ...................................................130
Drivingonupwardanddownwardgradients ................................132
Drivingontolifts .....................................................132
Workingwithattachments
Fittingattachments ..................................................134
Releasingthepressurefromtheauxiliaryhydraulics ..........................136
General instructions fo
Controlling attachments (variant) using the joystick 4Plus (5th/6th hydraulic function)
...............................................................138
Controlling attachments (variant) with the fingertip (5th/6th hydraulic function) .......141
Operating the clamp loc
Operating the clamp locking mechanism (variant) with the fingertip switch ..........145
Pickingupaloadusingattachments ......................................146
Operating auxiliary e
Switchingtheworkingspotlights(variant)onandoff ..........................147
Clipboard (variant) ...................................................148
FleetManager (varia
Accident recorder (variant) . . . ..........................................148
Active Load Stabilisation ALS (variant) ....................................149
Camera/monitor syst
Loadmeasurement ................................................. . 150
Battery change frame (variant) ..........................................152
General . . .........................................................152
Safe handling ......................................................153
Load capacity ......................................................153
Area of application
Adjustingthetransferheight ............................................154
Lockingthebatterychangeframe ........................................154
Battery replaceme
ntarea ..............................................155
s ............................................124
.............................................134
rcontrollingattachments .............................137
king mechanism (variant) with a joystick 4Plus . ............143
quipment ..........................................147
nt) ................................................148
em(variant) ........................................150
...................................................153
IV
50988078001 [EN]
Table of contents
Lift height preselector (variant) ..........................................156
General ......................................................... . . 157
Definitionofterms ...................................................157
AUTOMODEfunction ................................................ 158
Operatingtheliftheightpreselector .......................................161
Teach-in, general ....................................................165
Performingateach-in .................................................166
Cab operation (variant) ...............................................169
General information about t
Opening the cab door . . ...............................................170
Closingthecabdoor ............................................... . . 171
Emergency exit window in th
Cab operating devices . ...............................................172
Cabinteriorlighting(variant) ............................................173
Heating system in the cab (
Cold store application .................................................175
General ......................................................... . . 175
Areasofapplication ..................................................176
Batteryinthecoldstore ...............................................177
Description of the cold store equipment ....................................177
Warmingupthetruck ............................................... . . 178
Operating the display and operating unit ...................................178
Operating status displays on the display and operating unit .....................178
Blue-Q efficiency mode
Functional description . ...............................................180
SwitchingtheBlue-Qefficiencymodeonandoff .............................180
Fault displays ......................................................181
View on the display and operating unit .....................................181
Operating in special operating situations ...................................181
Transportation ......................................................181
Towing .......................................................... . 184
Crane loading ......................................................186
Procedure in emerg
Emergency shutdown . ...............................................190
Procedure if truck tips over .............................................191
Emergency lowerin
Handling the battery ..................................................192
Safety regulations when handling the battery ...............................192
General informat
Actuatingthebatterylock ..............................................197
iononbatteryreplacement ................................196
hecab .......................................169
ecab .......................................171
variant) .......................................174
...............................................180
encies .............................................189
g .................................................192
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988078001 [EN] V
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Table of contents
g
Disconnecting the battery male connector ..................................199
Batteryreplacementusingacrane .......................................200
Changing the battery using the
Batterycommissioning ................................................211
Adjustingthebatterylock ..............................................211
Settingthebatterydata ...............................................213
Batterytransportwithcrane ............................................215
Maintainingthebattery ................................................216
Decommissioning ...................................................220
Parkingthetrucksecurely .............................................220
Shuttingdownandstoringthetruck ......................................222
Re-commissioning after sh
Cleaning ..........................................................224
Cleaning the truck ...................................................224
Cleaning load chains .................................................225
After cleaning .......................................................226
internal roller channel (variant) ...................205
utdown .......................................223
6 Maintenance
General maintenance information ........................................228
Personnel qualificati
Information for carrying out maintenance ..................................228
Maintenance-1000hours/year .........................................231
Maintenance - 3000 hou
Additional maintenance guidelines for using the truck in a cold store - 500 hours or
every12weeks ...................................................238
Orderingsparepartsandwearingparts ....................................239
Quality and quantit
Maintenancedatatable ...............................................240
Safety regulations for maintenance .......................................242
General informatio
Working on the hydraulic equipment ......................................242
Workingontheelectricalequipment ......................................242
Safetydevices ......................................................243
Setvalues .........................................................243
Liftingandjackingup .................................................243
Working at the fron
Servicing ..........................................................245
Checkingthebatterycondition,acidlevelandaciddensity ......................245
Maintaining whee
Checkingthehydraulicsystemforleaks ...................................248
ons ...............................................228
rs/everytwoyears .................................235
y of the required operating materials ........................239
n ..................................................242
tofthetruck ..........................................243
lsandtyres ...........................................246
VI
50988078001 [EN]
Table of contents
Greasingtheliftmastandrollertracks .....................................249
Checking the battery change frame .......................................249
7 Technical data
Dimensions ........................................................252
VDI datasheet FM-X 10 (N), FM-X 12 (N)* ..................................253
VDI datasheet FM-X 14 (N), FM-X 17 (N)* ..................................257
VDI datasheet FM-X 20 (N, W
VDI datasheet FM-X 22* ...............................................264
VDI datasheet FM-X 25* ...............................................269
Wheels and tyres ....................................................272
,EW)* ......................................261
g
988078001 [EN] VII
50
1
Foreword
1 Foreword
Your truck
Your truck
General
The truckdescribed inthese operating instructions corresponds to the applicable standards
and safety regulations.
The trucks have been fitted with state-of-theart technology. All that remains is to handle
the truck safely and maintain its functionality.
CE labelling
The manufacturer uses CE labelling to indicate that the truck complies with the standards
and regulations valid at the time of marketing.
This isconfirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structu
to the truck can comprom
invalidating the EC de
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
ral change or addition
ise safety, thus
claration of conformity.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
25
0988078001 [EN]
CE-Symbol
Foreword 1
Your truck
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
according to these operating instructions
according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL Gmb
.
H
988078001 [EN] 3
50
1 Foreword
Information about the documentati
on
Information about the documentation
Documentation scope
• Operating instructions
• Operating instructions for attachments
(variant)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describeall measures necessary for the safe operation and
proper maintenance of your truck in all possible variants available at the time of printing.
Special versions to meet customer requirements are documented in separate operating
instructions. If you have any questions,please
contact your authorised service centre.
Enter the production num
manufacturer from the na
provided:
Production number
...............................................
Year of manufacture
...................................................
Please quote the produ
technical enquiries.
Each truck comes with a set of operating
instructions. These instructions must be
stored carefully and must be available to the
driver and operating company atany time. The
storage location is specified in the "Overviews"
chapter.
If the operating instructions are lost, the
operator must obtain a replacement from the
manufacturer immediately.
The operating instr
spare parts list and
a spare part.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company must ensure that all
users have received, read and understood
these instructions.
ber and year of
meplate in the space
ction number during all
uctions are included in the
can be reordered there as
45
0988078001 [EN]
Foreword 1
on
NOTE
Please observe the definition o
responsible persons: "operat
Information about the documentati
f the following
ing company"
and "driver".
Thank you for reading and complying with
these instructions. If you have any questions
or suggestions for improvements, or if you
have found any errors, please contact your
authorised service centre.
Issue date and topicality of the operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is constantly engaged in the further
development of trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
Please contact your au
for technical support
thorised service centre
relating to your truck.
Copyright and tradem
These instruction
translated or made
ties—including as
express written ap
s must not be reproduced,
excerpts—except with the
proval of the manufacturer.
Explanation of in
ark rights
accessible to third par-
formation symbols
used
DANGER
Indicates proceduresthat must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
988078001 [EN] 5
50
1 Foreword
Information about the documentati
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
on
Abbreviation
°C
°F
A
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
BGV
Approx.
CE
CEE
cm
3
cm
65
Meaning
Degrees Celsius
Degrees Fahrenheit
Amperes
Display operating unit
German labour protection law
German Ordinance on Industrial Safety and Health
Employers’ liability insurance association
Employers’ liability insurance association act
Employers’ liability insurance association rule
Employers’ liability insurance association regulation
Approximately
Symbol that confirms conformity with the valid product-specific European
directives
International Commission on the Rules for the Approval of Electrical Equipment
Centimetres
Cubic centimetres
0988078001 [EN]
Foreword 1
Information about the documentati
on
Abbreviation
Meaning
dB Decibels
DFÜ
Remote data transmission
DIN German standard
EG
EN
FEM
F
max
g
GAA
European Community
European standard
Fédération Européene de l
Maximum power
Grams
Industrial inspectorate
a Manutention
If applicable If applicable
GPRS General Packet Radio Service
h/d
Hours per day (time driven each day in hours)
ID no. ID number
ISO International standard
kg Kilograms
3
kg/m
km/h
km/d
Kilograms per cubic metre
Kilometres per hour
Kilometres per day (kilometres driven each day)
kN Kilonewtons
kW Kilowatts
kWh/h
Energy consumption
lLitres
l/h
l/min
Litres per hour
Litres per minute
LAN Local area network
LED
L
p
L
pAZ
LSP
o.s.
m
m/s
Light emitting diode
Sound pressure level
Continuous sound pressure level in driver’s compartment
Load centre of gravity
milar
Or si
Metres
Metres per second
988078001 [EN] 7
50
1 Foreword
Information about the documentati
on
Abbreviation
2
m/s
MAK
Meaning
Metres per second squared
Maximum workplace concentration
Max. Maximum
Min. Minimum
min Minutes
rpm
mm
Revolution(s) per minute
Millimetres
N Newtons
Nm Newton metres
PIN
SE
SIT
StVZO
t
TRGS
a.s.
Personal identification number
Superelastic
Snap-in tyre for simp
German Road Traffic L
lified assembly
icensing Regulations
Tonnes
Technical Regula
tions for Hazardous Substances
And similar
VVolts
VDE
VDI
VDMA
Association fo
Association o
German Engin
r Electrical, Electronic & Information Technologies
f German Engineers
eering Federation
W Watts
WLAN Wireless local area network
e.g.
.
For example
85
0988078001 [EN]
Foreword 1
Information about the documentati
on
Defining directions
3
1
2
4
General:
• left (1)
•right(2)
Drive directions:
• Travelling in the load direction (backwards)
(3)
• Travelling in t
(4)
Movements of th
• Extending the reach carriage (in the load
direction) (5)
• Retracting the reach carriage (in the drive
direction) (6)
Tilting the lift mast or fork:
• Backward tilt
•Forwardtilt(8)
Thedriversitscrosswisetothedrivedirection.
he drive direction (forwards)
e reach carriage:
(7)
56
7
8
988078001 [EN] 9
50
1 Foreword
Information about the documentati
Schematic views
View of functions and operating procedures
At many points in this documentation, the
(mostly sequential) operation of certain functions or operating procedures is explained. To
illustrate these operations, schematic views of
a reach truck are used.
NOTE
These schematic views are not representative
of thestructural state of thedocumented truck.
The views are used solely for the purpose of
clarifying procedures.
View of the display and operating unit
NOTE
Views of operating statuses and values in the
display of the display and operating unit are
examples and partly dependent on the truck
equipment. As a result, the displays shown of
the actual operating statuses and values may
vary.
on
10
50988078001 [EN]
Foreword 1
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
Disposal of component
s and
batteries
The truckis composed
components or batter
and disposed of, they
• disposed of,
• treated or
• recycled in accorda
national regulatio
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
of different materials. If
ies need to be replaced
must be:
nce with regional and
ns.
988078001 [EN] 11
50
1 Foreword
Environmental considerations
12
50988078001 [EN]
2
Introduction
2 Introduction
Using the truck
Using the truck
Proper usage
The truck described in these operating instructions is suitable for lifting, transporting
and stacking loads.
The truck may only be used for its proper
purpose as set out and described in these
operating instructions.
If the truck is to be used for
than those specified in the o
tions, the approval of the m
applicable, the relevant r
must be obtained beforeha
ards.
The maximum load to be lifted is specified on
the capacity rating plate (load diagram) and
must not be exceeded; see also the chapter
entitled "Before picking up a load".
Impermissible use
The operating company or driver, and not the
manufacturer, is liable for any hazards caused
by improper use.
purposes other
perating instruc-
anufacturer and, if
egulatory authorities
nd to prevent haz-
NOTE
Please observe the
responsible perso
definition of the following
ns: "operating company"
and "driver".
Use for purposes other than those described
in these operating instructions is prohibited.
DANGER
There is a risk of fatal injury from
falling off the truck while it is moving!
– It is prohibited to carry passengers
on the truck.
The truck may not be operated in areas where
there is a risk of fire, explosion or corrosion, or
in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
14
50988078001 [EN]
Introduction 2
Using the truck
Place of use
The truck is only approved for indoor use.
The ground must have an adequate load
capacity (concrete, asphalt) and a rough
surface. Roadways, working areas and aisle
widths must conform to the specifications in
these operating instructions; see the chapter
entitled "Roadways".
Driving on upward and downwa
is permitted provided the de
specifications are observed
entitled "Roadways".
The truck is suitable for indoor use in many
different countries, ranging from those situated in the Tropics to those in Nordic regions
(temperature range: -10°C to +40°C).
If the truck is to be used in a cold store, it must
be configured accordingly and, if necessary,
approved for such an environment; see the
chapter entitled "Cold store application".
The operating company (
titled "Definition of te
rms used for responsible
persons") must provide
tion in the area surroun
dance with its applicat
application, addition
ding the truck in accor-
ion. Depending on the
al fire protection must be
provided on the truck. I
relevant authorities.
rd gradients
fined data and
; see the chapter
see the chapter en-
sufficient fire protec-
f in doubt, contact the
Parking in temperatu
res below -10°C
CAUTION
Batteries can freeze!
If the truck is parked in an ambient temperature
below -10°C for an extended period, the batteries
will cool down. The electrolyte may freeze and
damage the batteries. The truck is then not ready
for operation.
– When the ambient temperature is below -10°C,
only parkthe truck for short periodsof time.
988078001 [EN] 15
50
2 Introduction
Using the truck
Using working platforms
WARNING
The use of working platforms is regulated by national law. The use of working platforms is only
permitted by virtue of the jurisdiction in the country
of use.
– Observe national legislation.
– Before using working platforms, consult the
national regulatory authorities.
16
50988078001 [EN]
Introduction 2
Residual risk
Residual risk
Residual dangers, residual risks
Despite careful working and compliance with
standards and regulations, the occurrence
of other risks when using the truck cannot be
entirely excluded.
The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risk cannot be
excluded.
Even beyond the narrow dan
truck itself, a residual r
Persons in this area aroun
exercise a heightened deg
so that they can react imme
of any malfunction, incid
WARNING
All persons that are in the vicinity of the truck
must be instructed regarding these risks that arise
through use of the truck.
In addition,we draw attention to the safety regulations in these operating instructions.
ger areas of the
isk cannot be excluded.
d the truck must
ree of awareness,
diately in the event
ent or breakdown etc.
The risks can include:
• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.
• Falling, tripping etc. when moving on
the truck, especially in wet weather, with
leaking consumables or on icy surfaces
• Fire and explosion risks due to batteriesand
electrical voltages
• Human error resulting from failure to
observe the safety regulations,
• Unrepaired damage or defective and worn
components,
• Insufficient maintenance and testing
• Use of incorrect consumables
• Exceeding test intervals
988078001 [EN] 17
50
2 Introduction
Residual risk
The manufacturer is not held responsible for
accidents involving the truck caused by the
failure of the operating company to comply
with these regulations either intentionally or
carelessly.
Stability
The stability of the truck has been tested to
the latest technological standards and is
guaranteed if the truck is used properly and
according to its intended purpose. These
standards only take into account the static
and dynamic tipping forces that can arise
during specified use in accordance with the
operating rules and intended purpose. The
risk of exceeding the moment of tilt that arises
from improper use or incorrect operation
cannot be excluded in extreme cases, and
will impact stability.
The risks can include:
• loss of stability due to un
loads etc.
• cornering at excessive speeds,
• moving with the load raised,
• moving with a load that i
side (e.g. sideshift),
• turning and driving diagonally across
slopes,
• driving on slopes with the load on the
downhill side,
• loads that are too wide
• swinging loads,
• ramp edges or steps.
stable or sliding
s protruding to the
,
Special risks associated with using the truck and attachments
Approval from the manufacturer and attachment manufacturer must be obtained each
time the truck is used in a manner that falls
outside the scope of normal use, and in cases
where the driver is not certain that he can use
the truck correctly and without the risk of accidents.
18
50988078001 [EN]
Introduction 2
Residual risk
988078001 [EN] 19
50
2 Introduction
Residual risk
Overview of hazards and countermeasures
NOTE
This table is intended to help evaluate the
hazards in your facility and applies to all drive
types. It does not claim to be complete.
NOTE
Observe the national re
country!
Hazard Measure
Truck equipment does
not comply with local
regulations
Lack of skills and
qualification of driver
Usage by unauthorised persons
Truck not in a safe
condition
Risk of falling when
using working
platforms
Impaired visibility due
to load
Contamination of
respiratory air
gulations for your
Test
Driver training (sit-on
and stand-on)
Access with key only
for authorised persons
Recurrent testing and
rectification of defects
Compliance with
national regulations
(different national
laws)
Resource planning
Assessment of diesel
exhaust gases
Assessment of LPG
exhaust gases
Check note
√ actioned
- not applicable
O If in doubt, consult
O BGG 925
O
OBetrSichVO
OBetrSichVO
OBetrSichVO
O TRGS 554 and
OMAK(Maximum
Notes
competent factory
inspectorate or
employers’ liability
insurance association
VDI 3313 driver permit
(Workplace Safety
Ordinance)
(Workplace
Safety Ordinance)
and employer’s
liability insurance
associations
(Workplace Safety
Ordinance)
BetrSichVO
(Workplace Safety
Ordinance)
Workplace
Concentrations) list
and BetrSichVO
(Workplace Safety
Ordinance)
20
50988078001 [EN]
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