STIHL BG 45 Owner's Manual

STIHL BG 45
Instruction Manual Owner's Manual
Manual de instrucciones Manual del usuario
..

Contents

english / USA
Parts and Controls ............................ 2
Safety Precautions ........................... 4
Assembling the Blower ................... 10
Fuel ................................................ 11
Fueling ............................................ 11
Starting / Stopping .......................... 12
Using the Blower ............................ 14
Cleaning the Air Filter ..................... 15
Adjusting the Carburetor ................ 16
Checking the Spark Plug ................ 17
Engine Running Behavior ............... 18
Rewind Starter ................................ 18
Operating Instructions .................... 19
Storing the Machine ........................ 19
Maintenance Chart ......................... 20
Maintenance and Repairs ............... 21
Key to Symbols .............................. 21
Special Accessories ....................... 21
Specifications ................................. 22
STIHL Incorporated Federal and California Emission Control
Warranty Statement ........................ 23
This manual contains warnings, operating and safety precautions for the STIHL BG 45 blower.
Pay special attention to the safety precautions outlined on pages 4 to 9.
Allow only persons who understand this Manual to operate your blower. To receive maximum performance and satisfaction from your STIHL blower, it is important that you read and understand the maintenance and safety precautions before using your blower.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this Manual.
!Warning!
Because a blower is a high-speed tool, some special safety precautions must be observed as with any other power tool to reduce the risk of personal injury.
Careless or improper use may cause serious or even fatal injury.
STIHL's philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time-to-time. If the operating characteristics or the appearance of your blower differs from those described in this Manual, please contact your STIHL dealer for informations and assistance.
Printed on clorine-free paper
© 2000 Andreas Stihl AG & Co., Waiblingen
0458 294 3021. M1,5. C0. PM. Printed in USA
STIHl
english / USA
Part
s and Controls
2
1
3
7
6
9
5
8
10
4
11
13
14
15
1 Ta b
2 Interlock button
3 Spark plug boot
4 Muffler
5 Sta rter grip
6 Carburetor adjusting screw
7 Choke lever
8 Fuel pump
16
9 Filter housing
10 Fuel filler cap
11 Fuel tank
12 Assist handle
13 Control handle
14 Switch
15 Throttle trigger
16 Blower tube
12
17
294BA001 KN
17 Round nozzle
2
BG 45

Definitions

1. Tab.
Designed to secure the blower tube to the machine.
2. Interlock Button.
To position the throttle trigger.
3. Spark Plug Boot.
Connects the spark plug to the ignition wire.
4. Muffler.
Attenuates exhaust noises and diverts exhaust gases away from operator.
5. Starter Grip.
The grip of the pull starter, which is the device to start the engine.
6. Carburetor Adjusting Screws.
For tuning carburetor.
7. Choke Lever.
Eases engine starting by enriching mixture.
8. Fuel Pump.
Provides additional fuel feed for a cold start.
9. Filter Housing.
Covers the air filter element.
english / USA
10. Fuel Filler Cap.
For closing the fuel tank.
11. Fuel Tank.
For fuel and oil mixture.
12. Assist Handle.
Addition handle for use of the blower tube as a blower and held by the left hand.
13. Control Handle.
The handle of the blower held by the right hand.
14. Switch.
Run and stop switch.
15. Throttle Trigger.
Controls the speed of the engine.
16. Blower Tube.
Directs airstream.
17. Round Nozzle.
To be mounted on the blower tube to aim the air stream.
english / USA

Safety Precautions

Warning!
The use of any blower may be dangerous. It is important that you read,
fully understand and observe the following safety precautions.
!Warning!
Reread the owner`s
manual and the safety
instructions peri-
odically.
!Warning!
Careless or improper use of the machine may cause serious injury. Have your STIHL Dealer show you how to operate your blower. Observe all applicable local safety regulations, standards and ordinances.
!Warning!
Minors should never be allowed to use a blower : Bystanders, especially children, and animals should not be allowed in the area where a machine is in use. Never let the unit run unattended. Do not lend or rent your machine without the owner`s manual.
Be sure that anyone using your unit understands the information contained in this manual. Most of these safety precautions and warnings apply to the use of all STIHL blowers. Different models may have different parts and controls.
See the appropriate section of your owner`s manual for a description of the controls and function of the parts of your machine.
Safe use of a blower involves
1. the operator
2. the blower
3. the use of the blower .

THE OPERATOR

Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate a blower when you are fatigued . Be alert - if you get tired while operating your machine, take a break. Tiredness may result in loss of control. Working with any blower can be strenuous. If you have any condition that might be
vated by strenuous work, check
aggra with
your doctor before operating the
machine.
!Warning!
Prolonged use of a blower, (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud`s phenomenon) or carpal tunnel syndrome. These condi­tions reduce the hand`s ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
!Warning!
The STIHL blower is not equipped with an antivibration (AV) system. Other STIHL blower models are available with an AV system designed to reduce the transmission of engine vibrations to the operator's hands. An AV system is recommended for those operators who use blowers on a regular or sustained basis.
Antivibration systems do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
4
BG 45
Proper Clothing
Clothing must be sturdy and snug-fitting, but allow complete freedom of move­ment.
!Warning!
Avoid loose-fitting jackets, flared or cuffed pants, scarfs, unconfined long hair or anything that could be drawn into the air intake.
Wear overalls or long
pants to protect your legs.
Do not wear shorts.
Use of gloves when
working with the blower is
recommended.
Good footing is most
important. Wear sturdy
shoes with nonslip soles.
!Warning!
To reduce the risk of injury associated with the inhalation of dust, use a face filter mask when using your blower in dusty conditions.
!Warning!
Proper eye protection is a must. Even though the discharge is directed away from the operator, ricochets and bounce backs can occur during blower operations.
Never operate a blower unless wearing goggles or properly fitted safety glasses with adequate top and side protection
which comply with ANSI Z 87.1 (or your applicable national standard).
!Warning!
Blower noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Conti­nual and regular users should have their hearing checked regulary.

THE BLOWER

For illustrations and definitions of the blower parts see the chapter on "Parts and Controls"!
english / USA
!Warning!
Never modify a blower in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL blower models are authorized. Although certain unauthorized attachment are useable for the STIHL blower, their use may be extremely dangerous.

THE USE OF THE BLOWER

Transport
Always turn off the engine before putting down blower. When transporting your unit in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the machine.
Fueling
This STIHL unit uses an oil-gasoline mixture for fuel (see the chapter on "Fuel" of your owner`s manual).
!Warning!
Gasoline is an extremely flammable fuel. If spilled or ignited by a spark or other ignition source, it can cause fire and serious burn injury or property damage.
english / USA
Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel.
Fueling instructions
Fuel your machine in well-ventilated areas, outdoors only. Always shut off the engine and allow it to cool before refueling. Relieve fuel tank pressure by loosening fuel cap slowly. Never remove fuel filler cap while engine is running.
Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your blower and check for leakage.
Always tighten fuel filler cap securely after fueling.
!Warning!
Check for fuel leakage while refueling and during operation. If fuel or oil leakage is found, do not start or run the engine until leak is fixed and spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
Always store gasoline in approved container.
!Warning!
Unit vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel.
In order to reduce risk of
fuel spillage and fire,
tighten fuel cap by hand
with as much force as
possible.
Before Starting
!Warning!
Never operate your machine if it is damaged, improperly adjusted or not completely and securely assembled.
You should always inspect your unit before starting it. Make sure the controls and safety devices are working properly.
!Warning!
To reduce the risk of injury from thrown parts, check your fanwheel and fan housing for damage (cracks, nicks, chipping). If any damage is found, stop using the unit and contact your STIHL dealer for repair.
: Throttle trigger must move freely
and spring back to idle position when released.
: Stop switch must move easily to $
: Tightness of spark plug boot - if boot
is loose, sparks may occur and ignite the escaping fuel vapor!
Starting
!Warning!
Your blower is a one-person machine. To reduce the risk of eye or other injury from thrown objects, insure that by­standers are at least 50 feet (15m) away during use. Stop the engine immediately if you are approached.
For specific starting instructions, see the appropriate section of your owner`s manual. Place the machine on firm ground or other solid surface in an open area. Maintain good balance and secure footing.
!Warning!
When you pull the starter grip, don`t wrap the starter rope around your hand. Do not allow the grip to snap back, but guide the starter rope slowly back to permit the rope to rewind properly.
6
BG 45
Failure to follow this procedure may result in injury to hand or fingers and may damage the starter mechanism.
Working instructions
Work carefully.
Operate the blower under good visibility and daylight conditions only.
!Warning!
Your blower produces poisonous exhaust fumes as soon as the combus­tible engine is running. These gases (e.g. carbon monoxide) may be color-
less and odorless.
To reduce the risk of serious or fatal injury from breathing toxic fumes, never start or run the blower indoors or in poorly ventilated locations. Ensure proper ventilation when working in trenches or other confined areas.
Keep the space behind and beside the engine clear at all times to allow for the escape of hot and toxic exhaust fumes. When working with a handheld blower, always carry it with the muffler away from you to reduce the risk of burns from contact with the hot muffler or hot exhaust fumes.
!Warning!
Use of this product can generate dust, mists, and fumes containing chemicals known to cause respiratory disease, cancer, birth defects, or other reproduc­tive harm. If you are unfamiliar with the risks associated with the particular dust, mists or fumes at issue, consult your employer, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. If the substance being blown or vacuumed is a commer­cial substance, review the material safety data sheet for that substance and / or consult the material manufacturer / supplier. The state of California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, etc.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of OSHA / NIOSH and occupational and trade associa­tions. When the inhalation of toxic dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH / MSHA for the substance at issue.
english / USA
!Warning!
Dust with silica in its composition may contain crystalline silica. Silica is a basic component of sand, quartz, brick, clay, granite and numerous other minerals and rocks, including masonry and con­crete products. Repeated and / or sub­stantial inhalation of airborne crystalline silica can cause serious or fatal respira­tory disease, including silicosis. In addi­tion, the state of California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When encountering such materials, always follow the re­spiratory precautions mentioned above.
!Warning!
Breathing asbestos dust is dangerous and can cause severe or fatal injury, re­spiratory illness or cancer. The use and disposal of asbestos containing have been strictly regulated by OSHA and the Environmental Protection Agency. Do not blow or disturb asbestos or asbestos containing products, such as asbestos insulation. If you have any reason to believe that you might be disturbing asbestos, immediately your employer or a local OSHA representative.
products
contact
english / USA
When working with the blower, always wrap your fingers tightly around the handle, keeping the control handle cradled between your thumb and forefinger. Keep your hand in this position to have your machine under control at all times. Make sure your control handle (and grip for vacuum attachment) are in good condition and free of moisture, pitch, oil or grease.
!Warning!
To reduce the risk of personal injury, do not direct air blast towards bystanders, since the high pressure of the air flow could injure eyes and could blow small objects at great speed.
The blower fan between the air intake and output openings rotates whenever the engine is running. In order to reduce the risk of injury from contact with the fan, never operate your unit without a properly mounted intake screen and blower tube. Never insert any foreign object into the air intake or output openings of the machine.
Pay attention to the direction of the wind, i.e., do not work against the wind.
To reduce the risk of stumbling and loss of control,do not walk backward while operating the machine.
000 LA A
326B

MAINTENANCE, REPAIR AND STORING

Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However if you claim warranty for a component which has not been serviced or maintained pro­perly or if nonapproved replacement parts were used, STIHL may deny warranty.
Use only identical STIHL replacement parts for maintenance and repair. Use of parts manufactured by others may cause serious or fatal injury.
Follow the maintenance and repair instructions in the appropriate section of your owner's manual. Refer to the maintenance chart at the last pages of this manual.
!Warning!
Always shut off the engine before cleaning or servicing the unit or replacing parts.
8
BG 45
english / USA
!Warning!
Always stop the engine and make sure that the fan is stopped before doing any maintenance or repair work or cleaning the blower. Do not attempt any mainten­ance or repair work not described in your owner's manual. Have such work performed at your STIHL service shop only.
Check fuel filler cap for leaks at regular intervals. Use the specified spark plug and make sure it and the ignition lead are always in good condition.
!Warning!
A worn or damaged muffler is a fire hazard and may cause loss of hearing. Check to see that the muffler is in good condition. The blower must not be ted if the muffler is not functioning pro­perly or has been removed.
Remember that the risk of forest fires is greater in hot weather. Use the spark arresting muffler supplied with the unit. Never touch a hot muffler or burn will result.
opera-
!Warning!
In order to reduce the risk of fire, do not modify or remove any part of the muffler or spark arrestor.
Keep spark plug and wire connection tight and clean. The spark plug electrode gap should be checked with a feeler gauge at least every 50 operating hours and reset if necessary. Fit a new spark plug if the electrodes are badly pitted.
For any maintenance please refer to the maintenance chart and to the warranty statement near the end of this manual.
Store blower in a dry, high or locked location place and out of reach of children.
Before storing for longer than a few days, always empty the fuel tank.
english / USA

Assembling the Blower

6
3
2
: Push the blower tube (1) with lug (2)
into the fan housing stub (3) and rotate it in the direction of the arrow to lock in position.
1
1
5
295BA003 KN
: Push nozzle (4) as onto the blower
tube (1) as far as lug (5), position a (long) or position b (short), and rotate it in the direction of the arrow to lock in position.
3
4
a
b
295BA004 KN

Removing blower tube

: Use a suitable tool to lift the
tab (6) on the fan housing stub (3). Rotate the blower tube in the direction of the arrow and then pull it out.
295BA005 KN
10
BG 45

Fuel

english / USA

Fueling

This engine is certified to operate on unleaded gasoline and with the mix ratio 50:1.
Your two-stroke engine requires a mixture of brand-name gasoline and quality two-stroke engine oil with the
classification TC.
Use regular branded unleaded gasoline with a minimum octane rating of 89 RON. If the octane number of the regular grade gasoline in your area is lower use premium unleaded fuel. Fuel with a lower octane number may result in preignition (causing "pinging") which is accompanied by an increase in engine temperature. This, in turn, increases the risk of the piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines etc.), but magnesium castings as well. This could cause running problems or even damage the engine. For this reason it is essential that you use only name branded fuels!
Use only STIHL two-stroke engine oil or equivalent branded two-stroke air­cooled engine oils with the classification TC for mixing.
We recommend STIHL 50:1 two-stroke engine oil since it is specially formulated for use in STIHL engines.
Do not use BIA or TCW (two-stroke water cooled) mix oils!
Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapour.
The canister should be kept tightly closed in order to avoid any moisture getting into the mixture.
The fuel tank and the canister in which fuel mix is stored should be cleaned from time to time.
Fuel mix ages
Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved safety fuel-canisters only. When mixing, pour oil into the canister first, and then add gasoline.
Gaso­line
US gal. US fl.oz
12.6 2 1/2 6.4 5 12.8
Oil (STIHL 50:1 or equivalent branded TC oils)
295BA035 KN
Before fueling, clean the filler cap and the area around it to ensure that no dirt falls into the tank.
Always thoroughly shake the mixture in the canister before fueling your machine.
!Warning!
In order to reduce the risk of burns or other personal injury from escaping gas vapor and fumes, remove the fuel filler cap carefully so as to allow any pressure build-up in the tank to release slowly.
!Warning!
After fueling, tighten fuel cap as securely as possible by hand.
Dispose empty mixing-oil canisters only at authorized disposal locations.
11BG 45
english / USA

Change the fuel pick up body every year.

Before storing your machine for a long period, drain and clean the fuel tank and run engine until carburetor is dry.

Starting / Stopping

1
3
Observe safety precautions - see chapter “Safety Precautions”.
Start as follows:
: Set switch (1) to position
: Squeeze the throttle trigger (2) and
press in the interlock button (3) at
295BA034 KN
the same time.
: Release the throttle trigger.
: Release the interlock button, this is
the starting throttle position.
Note:
The interlock button enables the throttle trigger to be locked in the full throttle position.
2
6
295BA013 KN
I
Set the choke lever (5):
For cold start to g For warm start to e
: Press fuel pump bulb (6) at least five
times.
5
295BA015 KN
12
BG 45
english / USA
: Place the unit on the ground.
: Make sure you have a firm footing:
Hold the unit firmly on the ground with your left hand on the handle and press down.
: Pull the starter grip slowly with your
right hand until you feel it engage and then give it a brisk strong pull. Do not pull out the starter rope all the way - it might break.
: Do not let the starter grip snap back.
Guide it slowly back into the housing so that it can rewind properly.
5
If the engine is cold:
(choke position gggg)
: Pull the starter rope five times.
295BA016 KN
: Move the choke lever (5) to e
: Continue cranking until engine runs.
Note: If the engine does not start after 10 pulls with the choke lever set to e :
Set choke to gggg , pull the starter rope five times, set choke to e and continue cranking.
If engine is warm:
: Continue cranking until engine runs
(choke lever to e )
295BA043 KN
As soon as engine runs
: Blip the throttle trigger so that
interlock button pops out and the engine settles down to idle speed.
If the engine stops during warm-up or acceleration:
: Repeat starting procedure as
described under “If engine is cold”
Your unit is now ready for operation.
13BG 45
english / USA

Using the Blower

To stop the engine:

: Move switch to position O
Additional hints on starting
- If the engine does not start:
: Make sure all settings are correct
(choke shutter, throttle trigger in starting throttle position, stop switch to I)
: Repeat the starting procedure
7
- If the engine still does not start:
: Move switch to O
: Pull off the spark plug boot (7).
: Unscrew and dry off the spark plug.
: Open throttle wide.
: Crank the engine several times with
the starter to clear the combustion chamber.
: Refit the spark plug and connect the
spark plug boot - push it down firmly.
: Move switch to I : Set choke lever to e -
even if the engine is cold.
: Now start the engine.
6
295BA017 KN

Fuel tank run until dry and then refueled

: Press the fuel pump bulb (6) at least
five times - bulb must be filled with fuel.
: Now start the engine.
Your blower is designed for one-handed operation. It can be carried by the control handle in either the right or left hand.
The nozzles supplied enable you to carry out a wide variety of clean-up jobs.
The round nozzle* is particularly suitable for use on uneven surfaces (e.g. fields and lawns).
The fan nozzle* produces a broad and powerful airstream at ground level. It can be aimed and controlled very accurately.
This nozzle is highly effective for blow-
295BA018 KN
sweeping sawdust, leaves, grass cuttings, etc. on flat surfaces.
326BA033 LA
14
* see chapter “Key to Symbols“
BG 45
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