STIHL AR 900 Owner's Manual

STIHL AR 900

WARNING

Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.

ADVERTENCIA

Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.

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Instruction Manual Manual de instrucciones

Instruction Manual 1 - 23

Manual de instrucciones 24 - 48

Contents

English

Guide to Using this Manual 2 Safety Precautions and Working

Techniques 2 Assembling the Battery 6 Fitting the Harness 7 Acoustic Signal 9 Charging the Battery 9 Light Emitting Diodes (LED) on

Battery 10

Original Instruction ManualPrinted on chlorine-free paper

Light Emitting Diodes (LED) on Charger 12

Connecting Battery to Power Tool 13 Disconnecting Battery from Power

Tool 13 Maintenance and Care 14 Main Parts 15 Specifications 16 Special Accessories 17 Troubleshooting 18 Maintenance and Repairs 21 Battery Recycling 21 Disposal 21

Printing inks contain vegetable oils, paper can be recycled.

Trademarks 22 Addresses 23

Allow only persons who fully understand this manual to operate your backpack battery.

It is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in the chapter "Safety Precautions and Working Techniques" before using your battery. For further information you can go to www.stihlusa.com.

Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.

WARNING

Some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.

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0458-420-8621-A. VA1.C13.

0000006357_002_GB

AR 900

English

Guide to Using this Manual Safety Precautions and

Pictograms

All the pictograms attached to or embossed on the machine are shown and explained in this manual.

Symbols in Text

Many operating and safety instructions are supported by illustrations.

The individual steps or procedures described in the manual may be marked in different ways:

N A bullet marks a step or procedure. A description of a step or procedure that

refers directly to an illustration may contain item numbers that appear in the illustration. Example:

N Loosen the screw (1). N Lever (2) ...

In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:

DANGER

Indicates an imminent risk of severe or fatal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.

NOTICE Indicates a risk of property damage,

including damage to the machine or its individual components.

Engineering Improvements

STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.

Working Techniques

It is important that you observe the following information and warnings.

It is important you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and safety precautions periodically. Careless or improper use may cause serious or fatal injury. Always read and observe the instruction manual of the STIHL tool powered by this battery.

WARNING

Use the STIHL battery only with STIHL power tools and recharge it only with STIHL chargers. Do not use the battery for any other purpose since it may result in accidents and injuries.

The battery is recommended for use with the following STIHL power tools and STIHL chargers:

STIHL MSA 160 C, MSA 200 C, HSA 65, HSA 85, HSA 66, HSA 86, HLA 65, BGA 85, FSA 65, FSA 85, SPA 65

AR 900

English

STIHL AL 300

WARNING

Have your STIHL dealer show you how to operate your backpack battery. Observe all apllicable local safety regulations, standards and ordinances.

WARNING

Do not lend or rent your battery without the instruction manual. Be sure that anyone using it understands the information contained in this manual.

WARNING

Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the battery.

WARNING

Minors should never be allowed to use this backpack battery. Bystanders, especially children, and animals should not be allowed in the area where it is in use.

Safe use of a battery involves

1. the battery

2. the use of the battery.

THE BATTERY

For illustrations and definitions of the battery see the chapter on "Main Parts".

WARNING

Risk of fire, explosion and / or burns, including chemical burns. Do not disassemble, crush, heat above 212 °F (100 °C), expose to fire or incinerate. Never expose the battery to microwaves or high pressures.

Do not place the battery on or near fires, stoves or in other high-temperature locations. Do not place the battery in direct sunlight when not in use or store it inside a vehicle in hot weather. Doing so may cause the battery to generate heat, rupture or ignite. Using the battery in this manner may also result in a loss of performance and a shortened life expectancy.

In case of fire: Stay clear of any vapors or gases generated, taking wind direction into account. If possible without danger, remove battery from the vicinity of the fire. In principle, cooling the battery or extinguishing the fire with water is possible. It is preferable to extinguish the fire with a multipurpose dry chemical fire extinguisher. As for any fire, evacuate the area and fight the fire from a safe distance. Once the fire has been extinguished, the area should be monitored (fire watch) in case of a flareup, until the battery has cooled sufficiently. Contact the proper authorities immediately for appropriate handling and safe disposal. Restrict access to the area until completion of clean-up. Do not touch the burnt battery or any spilled liquids. Use inert absorbent to absorb spilled liquids.

Use and store the battery only within a temperature range from 14 °F (-10 °C) and no more than 122 °F (+ 50 °C).

Protect the battery from direct sunlight when it is not in use.

Immediately discontinue use of the battery if, while using, charging or storing, it emits smoke, an unusual smell, feels hot or appears abnormal in any other way.

Charge the battery before use. If four light emitting diodes on the battery

flash red (see "Light Emitting Diodes (LEDs) on Battery") and a rapid sucession of short beeps sound for several seconds (see "Acoustic Signal"), the battery is not functioning properly – disconnect the battery from the power tool, take it off your back, check its condition and contact your STIHL servicing dealer immediately.

WARNING

If the battery emits smoke, heats up, smells, makes noises or shows signs of deformation, disconnect it from the power tool, take it off your back, put it down and immediately move a safe distance away. Keep children and animals away from the work area. Keep battery away from combustible materials.

Use the battery only with the harness supplied – it must not be combined with any other carrying straps (e.g. shoulder strap, full harness, etc.).

AR 900

English

4865BA002 KN

Do not place or hang the battery in an elevated position (e.g. branches) – it may fall down.

Never sit or stand on the battery. Never place objects on the battery – do not stack several batteries on top of one another.

Protect from rain – do not immerse in fluids.

WARNING

Do not charge or use a defective, damaged or deformed battery. Do not open, drop, hit or damage battery. The battery contains safety features and devices, which, if, damaged, may cause the battery to generate heat, rupture or ignite.

Never insert objects into the cooling slots of the adapter that connects the battery to the power tool.

Inspect the adapter, the adapter's contacts and the cable for damage at regular intervals. If any damage is found, contact your STIHL servicing dealer. Do not continue using or charging a malfunctioning, damaged, cracked or deformed battery, cable or adapter.

Never bridge the adapter's contacts with metallic objects (short circuit). The battery may be damaged by a short circuit. Keep a battery that is not in use away from metal objects (e.g. nails, coins, jewelry). Do not use metal containers for transporting batteries.

WARNING

Fluid may leak from the battery if it is damaged or is not used properly – avoid contact with the skin! Leaking battery fluid can cause skin irritation and chemical burns. In the event of accidental contact, wash affected areas of skin with plenty of water and soap. If battery fluid gets in the eye(s), do not rub your eye(s) and rinse with plenty of water for 15 minutes at least. Also seek medical assistance.

Accessories and Spare Parts

Only use parts and accessories that are explicity approved for this battery by STIHL. If you have any questions in this respect, consult your STIHL servicing dealer.

STIHL recommends the use of genuine STIHL replacement parts and accessories. They are specifically designed to match the product and meet your performance requirements.

THE USE OF THE BATTERY

Transporting the Battery Disconnect the battery from the power

tool – even when carrying it for short distances. This avoids the risk of accidental startup.

Carry the battery by the handle or on your back.

In vehicles: Properly secure the battery to prevent turnover and damage.

WARNING

Special precautions must be taken when transporting a damaged or malfunctioning battery. To reduce the risk of accidents, always contact your STIHL servicing dealer before transporting such a battery.

Cleaning the Battery

Always clean dust and dirt off the battery – do not use any grease solvents for this purpose.

Clean plastic surfaces with a cloth. Do not use aggressive detergents. They may damage the plastic.

Do not spray the battery with water. Do not use a pressure washer to clean

your battery. The solid jet of water may damage parts of the battery and cause malfunctions.

Storing the Battery

Disconnect the battery from the power tool or charger.

AR 900

English

4865BA001 KN

When the battery is not in use, put it in a safe place it so that it does not endanger others. Secure it against unauthorized use.

Store the battery out of the reach of children.

Store indoors in a dry and safe location. Protect it from dirt and damage.

To ensure maximum battery life: Store with a charge of about 30%.

Do not store spare batteries unused – use in rotation.

Notes on Cable Check the adapter and its cable and

plug for signs of damage. Never use a damaged adapter, cable or plug.

Make sure the insulation of the cable and plug is in good condition.

Straighten a twisted cable before use. Position the cable so that it cannot be

reached or damaged by the cutting or working attachment of the power tool being used.

Do not chafe, squash, jerk or damage the cable. Protect it from heat, oil and sharp edges.

Do not use the cable for any other purpose, e.g. for carrying or hanging up the battery or power tool. Do not tug the cable.

Position the cable so that it does not endanger others – risk of tripping or stumbling.

Notes on Operation

Disconnect battery from the power tool:

– when carrying out tests and

adjustments or cleaning

– before working on the power tool's

cutting or working attachment

– before leaving the machine

unattended

– when transporting – storing the machine – before performing repairs and

maintenance work

– in the event of a malfunction or in an

emergency This avoids the risk of accidental startup. Before Starting Work Check that the battery is in good

condition – refer to appropriate chapters in the instruction manual.

– Check condition of housing parts. – Check condition of straps. – Make sure cable, plug and adapter

are not damaged. – Depress push button to activate the

LED display – see chapter "Light

Emitting Diodes (LED) on Battery". – Acoustic signal should beep when

push button is released. Do not con tinue using the battery if par ts

of housing or straps are worn, cracked or broken – contact STIHL servicing dealer.

To reduce the risk of personal injury, u se the battery only if it is in good working order.

Do not use the battery if any of its components are damaged.

For emergencies: Practice quickly opening the fastener on the waist belt, loosening the shoulder straps and setting down the battery. To avoid damage, do not throw the battery to the ground when practicing.

During Operation

WARNING

The battery is equipped with a visual and acoustic signal. Your ability to hear the acoustic signal may be reduced when wearing hearing protection.

The battery is carried as a backpack.

AR 900

English

4865BA003 KN

4865BA004 KN

4865BA021 KN

4865BA023 KN

The battery is designed to be operated by one person only. Do not allow other persons in the work area.

Make sure you always have good balance and secure footing.

Never work with the battery in trees, on roofs or on a ladder or other insecure support.

Make sure the cable cannot become entangled or snag on objects – position and secure the cable carefully before starting work.

If the battery is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting Work". Do not continue operating the battery if it is damaged. In case of doubt, contact your STIHL servicing dealer.

After Finishing Work Clean the battery – see "Cleaning the

Battery".

Assembling the Battery

Connecting the Adapter

N Remove the cover (1) – press the

tabs (arrows) inwards and push the

cover upwards.

N Insert the plug (2) in the socket (3) –

line up the lugs on the plug with the

slots in the socket.

N Push the plug into the socket as far

as stop, then turn it clockwise until the plug's latch (4) engages audibly.

N Fit cable (5) in the cable duct (6) in

the housing – see also "Positioning the Cable".

N Push the cover (1) into place,

making sure the cable is properly seated in the duct and not pinched.

Positioning the Cable

The cable can be fitted in different cable ducts.

If the power tool being used with this battery is:

AR 900

English

4865BA005 KN

4865BA022 KN

4865BA006 KN

4865BA007 KN

N next to or behind your body – fit the

cable (1) in one of the lateral cable ducts (2) and push it into place

WARNING

To reduce the risk of accidents, never lay the cable diagonally – it may snag on objects.

N If the cable is too long, attach it to

the retainer on the bag.

Fitting the Harness

Adjusting the Harness Straps

N in front of your body – fit the

cable (1) in one of the upper cable ducts (2) and push it into place

Always use the cable outlets at the side on which the power tool is held and controlled.

AR 900

A Pull the ends of the straps

downward to tighten the harness.

B Lift the tabs of the adjusters to

loosen the straps.

English

4865BA027 KN

4865BA009 KN

3 3

4865BA010 KN

C Close and lock the quick-release

fastener by pushing it together.

D Squeeze the hooks to open the

quick-release fastener.

Put on the shoulder strap.

N Fasten and adjust the waist belt (1)

so that it rests comfortably on your

hips – thread the end of the belt

through the loop (2) – do not let in

hang down. N Adjust the harness straps (3) to the

correct length. N Adjust chest strap (4) to correct

length and fasten it. N If you use the upper cable ducts –

see "Positioning the Cable" – thread

the cable through the hook and eye

fasteners (5). The back padding must fit firmly and

securely against your back.

Removing Harness

N Open the quick-release fasteners

on the waist belt and chest strap.

N Loosen the harness straps by lifting

the sliding adjusters and then take off the battery.

Throwing off the machine

WARNING

The battery must be quickly thrown off in the event of imminent danger. The waist belt and chest strap must be opened before throwing the battery to the ground.

Pouch

Accommodates adapter during work breaks and after finishing work.

Secure the pouch (1) to the waist belt only in the positions shown.

AR 900

English

4865BA011 KN

4865BA024 KN

.......

4865BA012 KN

N Attach pouch to waist belt. N Insert the adapter (2). N Close the hook and eye fastener (3)

– the adapter is held in the pouch.

WARNING

Never transport metallic, pointed or sharp objects in the pouch. They may bridge the contacts in the adapter and cause a short circuit.

Acoustic Signal

The battery emits acoustic signals as well as optical signals – see "Light Emitting Diodes (LEDs) on Battery".

A A short beep

This signal is activated by pressing and releasing the button on the battery – see "Main Parts".

Meaning: Acoustic signal works as it should.

B Four long beeps

One LED on battery flashes green. Meaning: Battery's state of charge is

low – recharge the battery.

C Rapid succession of short beeps

Four LEDs on battery flash red. Meaning: Malfunction in battery –

see "Troubleshooting".

Signal stops automatically after a

few seconds.

Charging the Battery

A factory-new battery is not fully charged.

Recommendation: Fully charge the battery before using it with your power tool for the first time.

N Connect the charger to the power

supply – mains voltage and operating voltage of the charger must be the same – see "Connecting Charger to Power Supply".

Operate the charger indoors only in dry locations at an ambient temperature between 41 °F (5 °C) and 104 °F (40 °C).

N Push the adapter (1) into the

charger (2) until you feel noticeable resistance – then push it as far as stop.

AR 900

English

4865BA013 KN

4865BA025 KN

AR 900 Lithium-Ion

The light emitting diode (3) on the charger comes on when the adapter is inserted – see "Light Emitting Diode (LED) on Charger".

Charging begins as soon as the light emitting diodes (4) on the battery light up green – see "Light Emitting Diodes (LEDs) on Battery".

The charge time is dependent on a number of factors, including battery condition, ambient temperature, etc., and may therefore vary from the charge time in the "Specifications".

The battery warms up during operation. If a warm battery is inserted in the charger, it may be necessary to cool it down before charging. The charging process begins only after the battery has cooled down. The time required for cooling may prolong the charge time.

AL 300 charger

End of Charge

The charger switches itself off automatically when the battery is fully charged:

– Light emitting diodes on the battery

go off – The light emitting diode on the

charger goes off – The charger's fan is switched off. Remove the adapter from the charger.

Light Emitting Diodes (LED) on Battery

The light emitting diodes show the battery's state of charge and any problems with the battery or the power tool being used.

N Press button (1) to activate the light

emitting diodes – the display goes off automatically after 5 seconds.

– The acoustic signal must sound

briefly when the button is released (to confirm function) – see also "Acoustic Signal".

The light emitting diodes can glow or flash green or red.

Light emitting diode glows continuously green.

Light emitting diode flashes green.

The charger is equipped with a fan which is audible when it is running.

Light emitting diode glows continuously red.

Light emitting diode flashes red.

AR 900

English

4865BA015 KN

0 %

100 %

4865BA016 KN

0 %

4865BA025 KN

During Charging Process

The light emitting diodes glow continuously or flash to indicate the progress of charge.

A green flashing light emitting diode indicates the capacity that is currently being charged.

The light emitting diodes on the battery go off automatically when the charge process is completed.

If the light emitting diodes on the battery flash or glow red – see "If the red light emitting diodes glow continuously / flash".

During Operation

The green light emitting diodes glow continuously or flash to indicate the state of charge.

If the battery is almost completely discharged and the last LED begins to flash, four long signals sound – see "Acoustic Signal".

If the light emitting diodes on the battery flash or glow red – see "If the red light emitting diodes glow continuously / flash".

If the red light emitting diodes glow continuously / flash

A 1 light emitting

diode glows

Battery is too

1) 2)

/cold

hot continuously red:

B 4 light emitting

diodes flash red

C 3 light emitting

diodes glow continuously

Malfunction in

battery

Power tool is too

hot – allow it to

cool down. red:

D 3 light emitting

diodes flash red

Malfunction in

power tool

AR 900

When charging: Charge process starts automatically after the battery has cooled down / warmed up.

English

3901BA019 KN

During operation: Power tool switches itself off – allow battery to cool down for a while.

Electromagnetic problem or malfunction. Acoustic signal can be heard as a rapid series of sounds lasting several seconds – see also "Acoustic Signal". Disconnect battery from power tool, take it off your back, observe battery and contact your STIHL servicing dealer immediately – see also "Troubleshooting".

Electromagnetic problem or malfunction. Take the adapter out of the power tool and refit it. Switch on the power tool – if the light emitting diodes still flash, the power tool has a malfunction and must be checked by a STIHL servicing dealer.

Light Emitting Diodes (LED) on Charger

The light emitting diode (1) on charger glows continuously green or flashes red.

Green continuous light ...

... indicates the following: The battery

– is being charged – is too hot and must cool down

before charging

See also "Light Emitting Diodes (LEDs) on Battery".

The green light emitting diode on the charger goes off as soon as the battery is fully charged.

Red flashing light ...

... indicates the following: – No electrical contact between

battery and charger – remove and refit the adapter

– Malfunction in battery – see also

"Light Emitting Diodes (LEDs) on Battery".

– Malfunction in charger – have

charger checked by dealer – STIHL recommends an authorized STIHL servicing dealer.

AR 900

English

4865BA018 KN

4865BA019 KN

Connecting Battery to Power Tool

A factory-new battery is not fully charged.

Recommendation: Fully charge the battery before using it for the first time.

N If necessary, remove the cover from

the power tool's battery compartment before fitting the adapter, i.e. depress both locking levers to unlock and remove the cover.

Insert adapter

The battery and power tool are now connected together.

For further information on switching on and operating the power tool: see the instruction manual of the power tool being operated with this battery.

Disconnecting Battery from Power Tool

N Switch off the power tool – see also

instruction manual of the power tool being used.

N Depress both locking levers (1) at

the same time to unlock the adapter.

N Take the adapter (2) out of the

power tool.

The battery and power tool are now disconnected.

N Insert the adapter (1) in the power

AR 900

tool – the adapter slides into the compartment – press it down carefully until it snaps into position – the adapter must be flush with the top of the housing.

English

Maintenance and Care

The following intervals apply to normal operating conditions only. If your daily working time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.

Always disconnect the battery from the power tool before performing any work on the battery.

before starting work

after finishing work or daily

weekly

monthly

every 12 months

if problem

if damaged

if required

Battery

Light emitting diodes (LEDs)

Acoustic signal

Adapter and cable Visual inspection XXX

Safety labels Replace X

Visual inspection XXXX

Clean X

Check operation – LED display must be activated when button is pressed

Check operation – brief signal must sound when button is released

AR 900

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