STERIS Basil 3500 User manual
OPERATOR MANUAL
®
Basil
3500 Cage and Bottle Washer
(2006/06/14) P122998-741
A WORD FROM STERIS CORPORATION
This manual contains important information on the proper use of this
equipment. Refer to S
tions in routine care of this washer. All personnel and department
heads are urged to carefully review and become familiar with the
Safety Precautions and instructions contained herein. These
instructions are important to protect the health and safety of person-
nel operating this Basil
be retained in a conveniently accessible area for quick reference.
This equipment is specifically designed only for the uses outlined in
this manual.
Complete instructions for uncrating and connecting utilities, as well
as equipment drawings, have been provided. If they are missing,
contact STERIS for replacement copies, providing the serial and
model numbers of the unit.
Advisory IMPORTANT: A listing of the Safety Precautions to be observed
when operating this washer/disinfe cto r can be f ound in S
not operate the equipment until you have become familiar with this
information.
Any alteration of this equipment not authorized or performed by
STERIS will void the warranty. Alteration of equipment which could
adversely affect its operation and efficacy may violate national, state,
and local regulations, and could jeopardize your insurance coverage.
ECTION 6, ROUTINE MAINTENANCE, for instruc-
®
3500 Cage and Bottle Washer and should
ECTION 1. Do
Indications For Use The Basil 3500 Cage and Bottle Washer is specifically designed for
thorough, efficient cleaning of cages, bottles, debris pans, and miscellaneous items used in the care of laboratory animals.
This washer is specifically designed to only Process goods as outlined in this manual. If there is any doubt about a specific material or
product, contact product manufacturer for recommended washing
technique.
©2006, STERIS Corporation. All rights reserved. Printed in Canada.
Introduction Operator Manual 122998-741
i
Service Information A thorough preventive maintenance program is essential to help
ensure safe and proper equipment operation. Customers are
encouraged to contact STERIS concerning extended service maintenance agreements to give the equipment planned maintenance.
A global network of skilled service specialists can provide periodic
inspections and adjustments to help ensure low-cost peak performance. STERIS can provide information regarding the annual maintenance agreements.
STERIS carries a complete line of accessories for use in this equipment. Please, contact STERIS for details.
Manufacturer:
Corporation STERIS
Canada
Beauport, Qc, CANADA
The base language of this document is
ENGLISH. Any translations must be made
from the base language document.
ISO 13485
ISO 9001
Certified
Facility
EC Authorized Representative:
STERIS Limited
STERIS House
Jays Close
Viables
Basingstoke
Hampshire
RG22 4AX
Sales and Service:
STERIS Corporation
5960 Heisley Road
Mentor, Ohio 44060
440-354-2600 • 800-444-9009
www.steris.com
ii
122998-741 Operator Manual Introduction
TABLE OF CONTENTS
Section Title Page
A WORD FROM STERIS CORPORATION ................................................ i
Advisory .................................................................................................................................. i
Indications For Use ................................................................................................................ i
Service Information .................................................................................................................ii
1 SAFETY PRECAUTIONS ................................................................... 1-1
2 INSTALLATION ................................................................................. 2-1
2.1 Technical Specifications .............................................................................................. 2-1
2.1.1 Voltage, Amperage and Power Consumption ...................................................... 2-1
2.1.2 Permissible Environmental Conditions .................................................................. 2-2
2.1.3 Seismic Anchorage System .................................................................................. 2-2
2.2 Installation Checklist .....................................................................................................2-2
3 COMPONENT IDENTIFICATION ........................................................ 3-1
3.1 Component Identification ............................................................................................. 3-1
3.2 Power Switch ................................................................................................................ 3-2
3.3 Printer ........................................................................................................................... 3-2
3.4 Load-Side Control Panel .............................................................................................. 3-2
3.4.1 Display Screen ...................................................................................................... 3-2
3.4.2 Touch Pads ........................................................................................................... 3-4
3.5 Unload-Side Control Panel ........................................................................................... 3-5
3.6 Typical Printouts ........................................................................................................... 3-6
3.7 Oscillating Jet System .................................................................................................. 3-7
3.8 Safety System ............................................................................................................... 3-8
3.9 Automatic Detergent Injection System ......................................................................... 3-8
3.10 Drain Discharge Cooldown System with Cold Water Injection .................................. 3-9
3.11 Exhaust Fan ................................................................................................................ 3-9
3.12 Vapor Condensing Exhaust System ........................................................................... 3-9
3.13 Heat Exchanger .......................................................................................................... 3-9
Table of Contents Operator Manual 122998-741
iii
TABLE OF CONTENTS
Section Title Page
4 OPERATING INSTRUCTIONS ........................................................... 4-1
4.1 Before Operating Washer ............................................................................................. 4-1
4.2 Loading Unit ................................................................................................................. 4-2
4.3 Cycle Operation ........................................................................................................... 4-3
4.3.1 Pre-Wash (Standard) ............................................................................................ 4-5
4.3.2 pH Neutralization .................................................................................................. 4-5
4.3.3 Alkaline Wash Phase ............................................................................................. 4-6
4.3.4 Time-Based pH Neutralization (Option) ................................................................ 4-6
4.3.5 Controller-Driven pH Neutralization (Option) ........................................................ 4-7
4.3.6 Acid Wash Phase (Option) .................................................................................... 4-8
4.3.7 Time-Based pH Neutralization (Option) ................................................................ 4-9
4.3.8 Controller-Driven pH Neutralization (Option) ........................................................ 4-9
4.3.9 Rinse 1 Phase ..................................................................................................... 4-10
4.3.10 Controller-Driven pH Neutralization (Option) .................................................... 4-10
4.3.11 Rinse 2 Phase ................................................................................................... 4-11
4.3.12 Controller-Driven pH Neutralization (Option) .................................................... 4-12
4.3.13 Final Rinse Phase .............................................................................................. 4-12
4.3.14 Controller-Driven pH Neutralization (Option) .................................................... 4-13
4.3.15 Exhaust Phase .................................................................................................. 4-14
4.3.16 Cycle Complete ................................................................................................ 4-14
4.4 Stop Cycle Operation ................................................................................................. 4-15
4.5 Abort Cycle Operation ................................................................................................ 4-15
4.6 Shutdown Procedure .................................................................................................. 4-16
4.7 Manual Control Mode ................................................................................................. 4-17
4.7.1 Accessing Manual Control Mode ........................................................................ 4-18
4.7.2 Fill ........................................................................................................................ 4-18
4.7.3 Drain ....................................................................................................................4-19
4.7.4 Pump/DRV ........................................................................................................... 4-19
4.7.5 Drive ....................................................................................................................4-20
122998-741 Operator Manual Table of Contents
iv
TABLE OF CONTENTS
Section Title Page
Section Title Page
5 CYCLE AND CONTROL VALUE PROGRAMMING .............................. 5-1
5.1 Program Touch Pads .................................................................................................... 5-1
5.2 Change Values Mode ................................................................................................... 5-1
5.3 Programming Cycle Values .......................................................................................... 5-3
5.3.1 Pre-Wash - All Units .............................................................................................. 5-4
5.3.2 Pre-Wash - All Units, Alkaline Wash ...................................................................... 5-4
5.3.3 Wash - Units with Acid Wash Option .................................................................... 5-6
5.3.4 Rinse - All Units ..................................................................................................... 5-8
5.4 Programming Operating Values ................................................................................. 5-11
5.5 Programming Values with Access Code Enabled ..................................................... 5-12
5.6 Review and Print Specific Cycle Program .................................................................. 5-13
5.7 Extend Cycle Phase Time .......................................................................................... 5-14
5.7.1 During a Cycle .................................................................................................... 5-14
5.7.2 Prior to Starting a Cycle ...................................................................................... 5-16
5.8 By-Pass Cycle Phase ................................................................................................. 5-17
6 ROUTINE MAINTENANCE ................................................................. 6-1
6.1 Preventive Maintenance Schedule ............................................................................... 6-2
6.2 Daily Maintenance ........................................................................................................ 6-4
6.2.1 Inspect Vortex Plate .............................................................................................. 6-4
6.2.2 Clean Water Level ................................................................................................. 6-5
6.3 Weekly Maintenance .................................................................................................... 6-5
6.3.1 Clean Washer Exterior .......................................................................................... 6-5
6.3.2 Clean Washer Interior ........................................................................................... 6-6
6.3.3 Clean Spray Jets and Header ............................................................................... 6-6
6.4 Monthly Maintenance ................................................................................................... 6-7
6.4.1 Inspect Self-Cleaning Filter ................................................................................... 6-7
6.4.2 Remove Hard Water Deposits from Chamber and Accessories .......................... 6-8
6.5 Quarterly Maintenance ................................................................................................. 6-8
6.5.1 Clean Building Supply-Line Strainers ................................................................... 6-8
6.5.2 Replace Detergent Squeeze Tube ....................................................................... 6-9
6.5.3 Clean Water Inlet Strainer ................................................................................... 6-10
6.6 Yearly Maintenance .................................................................................................... 6-11
6.6.1 Heat Exchanger Control Adjustments ................................................................. 6-11
Table of Contents Operator Manual 122998-741
v
TABLE OF CONTENTS
Section Title Page
6 ROUTINE MAINTENANCE (Cont’d)
6.7 As Necessary ............................................................................................................. 6-12
6.7.1 Replace Detergent Container ............................................................................ 6-12
6.7.2 Change Printer Paper ......................................................................................... 6-13
6.7.3 Store Thermal Paper ........................................................................................... 6-14
7 TROUBLESHOOTING ....................................................................... 7-1
8 REPLACEMENT PARTS AND PRODUCTS ........................................ 8-1
122998-741 Operator Manual Table of Contents
vi
SAFETY PRECAUTIONS
1
The following Safety Precautions must be observed when operating and servicing this Basil
tle Washer. WARNING indicates potential for personal injury and CAUTION indicates potential for damage to
equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to
review ALL Safety Precautions before operating and servicing the unit.
®
3500 Cage and Bot-
WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
Only STERIS or STERIS-trained service technicians should make repairs and adjustments to this
equipment. Maintenance done by inexperienced, unqualified personnel, or installation of unauthorized
parts could cause personal injury, invalidate warranty, or result in costly damage. Contact STERIS
regarding service optio ns.
Regularly scheduled preventive maintenance, in addition to faithful performance of minor maintenance
described in this manual, is required for safe and reliable operation of this equipment. Contact STERIS
to schedule preventive maintenance.
WARNING – ELECTRIC SHOCK HAZARD:
Always set b uilding e lect rical-supply disconnect switch and console master power switch to OFF be fore
performing any preventive maintenance functions within compartments. Electrical shock can cause
serious injury.
WARNING – BURN HAZARD:
Before performing any service on unit, wait until chamber and piping cool to room temperature.
Do not reach into sump.
Pipes may be extremely hot.
Water discharge may be extremely hot.
Wear appropriate Personal Protective Equipment (PPE) including gloves and face protection, open
door slowly, and allow chamber and load to cool when cycle is complete. Hot steam may escape
through door opening if door is fully opened after cycle is complete.
WARNING – SLIPPING HAZARD:
To prevent slips, k eep floor dry. Promptly clean up any spills or condensation. If spilled liquids are detergents or other chemicals. follow safety precautions and handling procedures set forth on detergent or
chemical label and/or Material Safety Data Sheet (MSDS).
Safety Precautions Operator Manual 122998-741
1-1
WARNING – CHEMICAL BURN HAZARD:
Washer detergents are caustic and can cause adverse effects to exposed tissues. Do not get in eyes,
on skin, or attempt to swallow.
• Read and follow precautions and instructions on detergent label an d in Material Safety Data Sheet
(MSDS) prior to handling detergent, refilling detergent container, or servicing detergent injection
pump or lines.
• Wear appropriate Personal Protective Equipment (PPE) whenever handling detergent or servicing
detergent injection pump and lines.
Wear appropriate Personal Protective Equipment (PPE) including gloves and eye protection when
using a descaling product. A v oid contac t with e y es or skin. If chemical prod uct was swallowed or in contact with eyes or skin, read and follow precautions and instructions on detergent label and in Material
Safety Data Sheet (MSDS) and seek medical attention immediately.
CAUTION – POSSIBLE EQUIPMENT DAMAGE:
Always use a silicone lubricant to lubricate squeeze tubes. Petroleum based lubricants, such as
1
Vaseline
or grease, will cause squeeze tubes to melt.
Failure to connect wires to proper terminals may result in damage to, or malfunctioning of, unit when
power is applied.
Never use rinse-dr y chamber as a sink. Under no circumstances should waste water be poured into it
as water could overflow drain and damage delicate components.
Use nonabrasive cleaners when cleaning unit. Follow directions on containers and rub in a back-andforth motion (in same direction as surface grain). Cleaners rubbed in a circular motion or applied with a
wire brush or steel wool will damage stainless steel. Do not use these cleaners on painted surfaces.
Repeated fuse burnouts indicate a short circuit or overload. Trouble should be located and corrected b y
a fully trained technician.
When choosing a detergent, select one with a low chloride conte nt. Detergents wi th a high chlo ride content will damage stainless steel.
1-2
122998-741 Operator Manual Safety Precautions
Tables 1-1 and 1-2 contain symbols which may be on your Basil 3500 Cage and Bottle Washer components:
Table 1-1. Definition of Symbols on Unit
Symbol Definition
Protective Earth (Ground).
Transfer of Heat, Hot Surface.
Rotation: Direction of Rotation Device.
Reset.
CAUTION. High Voltage.
ELECTRICAL EQUIPMENT.
Authorized Personnel Only.
WARNING.
Disconnect Main Power switch before opening cover and working on
electrical components.
WARNING.
For continued protection against fire hazard replace only with same type
and rating of fuse.
DANGER.
Do not Operate Without Guards in Place.
WARNING! Chemical Burn Hazard:
Washer detergents are caustic...
Read and follow the precautions...
Wear protective gloves...
WARNING. Burn Hazard.
Surface May Be Hot.
CAUTION.
Always Cut OFF Electrical Supply Before Doing Any Repair.
Safety Precautions Operator Manual 122998-741
1-3
Table 1-2. Definition of Symbols on Identification Nameplate
Symbol Definition
MODEL Model Number of The Unit.
S/N Serial Number of The Unit.
YEAR Year of Manufacture of The Unit.
kVA Kilovolt-Ampere.
V_~ Volt, Number of Phase (3 or 1[blank]), Alternate Current.
A Amperage.
Hz Hertz – Frequency of The Unit.
WIRE Number of Wires In The Electrical Cable (Ground Not Included).
PE Protective Ground Wire.
1-4
122998-741 Operator Manual Safety Precautions
INSTALLATION
IMPORTANT: A listing of the Safety Precautions to be observed when operating this Cage and Bottle
Washer can be found in S
information.
2
ECTION 1. Do not operate equipment until you have become familiar with this
2.1 Technical
Specifications
2.1.1 Voltage, Amperage and Power Consumption
Complete uncrating and installation instructions, as well as an equipment drawing have been furnished. If any of these documents are
missing or misplaced, contact STERIS giving serial, equipment, and
model numbers of the unit. Replacement copies will be sent to you
promptly.
These specifications are intended to describe technical information
given on nameplate of your washer and to state other relevant information. Check equipment drawing or identification nameplate for
proper voltage and amperage.
Basil® 3500 Cage and Bottle Washer operates on:
• Steam-Heated units:
208 V, 60 Hz, 3-phase;
480 V, 60 Hz, 3-phase.
• Electric-Heated units:
480 V, 60 Hz, 3-phase.
A protective ground is required (Class 1 Equipment).
Maximum currents and power consumptions are indicated on
nameplate.
Main supply voltage not exceeding ± 10% of nominal voltage.
Installation category: Overvoltage Category II.
Always follow local electrical installation codes.
Refer to Uncrating/Installation Instructions (P122996-977) for proper
connection.
Installation Operator Manual 122998-741
2-1
2.1.2 Permissible
Environmental Conditions
This equipment is designated to give optimal results under the following conditions:
Indoor use only;
Altitude of operation up to: 6,267 ft (2,000 m);
Maximum relative humidity is 80% for temperatures up to: 88ºF
(31ºC) decreasing linearly to 50% relative humidity at 104ºF
(40ºC);
Pollution degree 2.
2.1.3 Seismic Anchorage System
2.2 Installation Checklist
A Seismic Anchorage System is available for high risk seismic
zones.
After your washer has been installed by qualified service technicians, complete the following checklist to assure installation is complete and correct. If you desire, contact STERIS and schedule a
technician to test installation and demonstrate proper equipment
operation.
❑ To allow service of unit without shutting off building supply lines,
shutoff valves (not provided by STERIS) for maintenance purposes, are installed on steam and water lines to unit. Shutoff
valves must be capable of being locked in OFF position only.
❑ Disconnect switches (not provided by STERIS) are installed in
electric supply lines near washer and within 10' (3 m) of electrical control box. Disconnect switches must be capable of being
locked in OFF position only.
NOTE: If washer is installed next to other equipment, shut-off
valves and disconnect switch should be placed so that service
can be shut off to one piece of equipment at a time.
❑ Washer is positioned as shown on equipment drawing with
required service clearance space and in relation to building supply lines.
❑ Washer must be installed between two walls with a key-locked
service door so service side is not accessible to operators.
❑ Building steam line provides maximum dynamic steam pressure
and flow rate to washer as specified on equipment drawing.
❑ Drip leg with steam trap installed in steam supply line.
❑ Building hot water line supplies water to washer at pressure and
temperature specified on equipment drawing.
❑ If applicable, building cold water line supplies water to washer at
pressure specified on equipment drawing.
❑ Electrical supply for washer is as specified on equipment draw-
ing.
2-2
122998-741 Operator Manual Installation
❑ Condensate returns are sized as specified on equipment draw-
ing.
❑ Vent connections are sized as specified on equipment drawing.
❑ Recirculation pump pressure is within 25 to 60 psig.
❑ Recirculation pump motor rotating in direction shown by arrow.
❑ Self-cleaning screen assembly functioning properly.
❑ Header drive system functioning properly.
❑ All piping is leak-free.
❑ Chamber sump steam coil functioning properly.
❑ Cabinet joints are completely sealed, no leaks. (For verification,
run machine for half an hour.)
❑ Door safety switch(es) functioning properly.
Installation Operator Manual 122998-741
2-3
COMPONENT IDENTIFICATION
IMPORTANT: A listing of the Safety Precautions to be observed when operating this Cage and Bottle
Washer can be found in S
information.
ECTION 1. Do not operate equipment until you have become familiar with this
3
3.1 Component
Identification
Vertical Sliding
Door and Viewing
Basil 3500® Cage and Bottle Washers are heavy duty, large capac-
ity hydrospray washers designed for thorough, efficient cleaning of
cages, bottles, debris pans and miscellaneous items used in the
care of laboratory animals.
Washer is equipped with a user-programmable microcomputer control system capable of storing up to twelve treatment cycles to process a wide variety of loads. Computer control system monitors and
automatically controls all cycle operations.
Before operating washer, it is important to become familiar with all
control locations and functions (see Figure 3-1).
Printer
Window
Control
Panel
Service Access Doors
Figure 3-1. Basil 3500 Cage and Bottle Washer Components
Component Identification Operator Manual 122998-741
3-1
3.2 Power Switch POWER-OFF/STANDBY switch, located behind printer door,
includes
• POWER - Press top portion of rocker switch to initialize controls
• OFF/STANDBY - press bottom portion of rocker switch to initiate
two settings which direct operation of control (see Figure 3-2).
and enable unit operation.
Shutdown cycle and turn off all ac power to control (Standby
mode). While in Standby mode, unit operation is not possible.
NOTE: Control should be placed in Standby mode after last cycle
of day and when washer is not in use for an extended period of
time.
3.3 Printer Printer records pertinent cycle data on 2-1/4 inch wide single-ply
thermal paper. Refer to S
mation on changing paper roll and storing thermal paper.
Printer is located inside of load-side control panel, to the right of load
door.
ECTION 6, ROUTINE MAINTENANCE, for infor-
3.4 Load-Side Control Panel
Printer Function Switch controls the following two printer functions:
• PRINT - Pressing top portion of Printer Function Switch
generates a printout of alkaline and acid detergent setpoints (if
conductivity option) and all RTD temperatures (actual water
temperature).
• PRINT VALUES - Press bottom of Printer Function Switch to
generate a complete printout of all cycle values.
Load-side control panel is used to direct all washer functions. Operator may program specific cycles, review and select cycles, start,
stop, or reset cycle operation, extend or by-pass cycle phases, and
monitor cycle performance from control panel.
Standard load-side control panel includes a printer.
3.4.1 Display Screen Two-line alpha-numeric screen displays cycle program data on
demand, in-cycle performance data, and operator instructions. Display screen also indicates certain abnormal conditions that may
occur during a cycle (see Figure 3-2).
3-2
122998-741 Operator Manual Component Identification
POWER - OFF/
STANDBY
Switch
Printer Function
Switch
Load-Side Control and Printer
Door
Printer
Front Control Panel
Figure 3-2. Control Panel and Printer
Component Identification Operator Manual 122998-741
3-3
3.4.2 Touch Pads Cycle Status Touch Pads:
• CYCLE MENU - Press to view first cycle menu. Press again to
advance screen to next cycle menu. Three menus are available,
each with four cycles.
• SELECT CYCLE - Press until desired cycle name flashes.
NOTE: When a displayed cycle name or phase value is selected,
corresponding word or digit flashes.
• REVIEW CYCLE - Press to review cycle phases and values
programmed for selected cycle.
• CYCLE/START - Press once to display name of selected cycle.
Press a second time to start cycle.
NOTE: Selected cycle name remains on screen for 5 seconds
after pressing CYCLE/START touch pad once. To start a cycle,
CYCLE/START touch pad must be pressed a second time while
selected cycle name is displayed. If touch pad is not pressed
within 5 seconds, screen automatically returns to Cycle Menu.
• STOP/RESET - Press once to stop operation of a cycle. Press a
second time to abort cycle and return screen to cycle menu.
NOTE: When cycle is stopped, press CYCLE/START touch pad
once to resume cycle operation. Cycle operation resumes at
beginning of interrupted phase function (i.e., filling, recirculating,
draining). When cycle is aborted, cycle operation is discontinued
and cycle must be restarted from the beginning of cycle.
Manual Control Touch Pads:
• EXTEND CYCLE - Press to temporarily increase selected phase
time. On completion of cycle, phase time returns to programmed
set point.
• BY-PASS PHASE - Press to by-pass specific phase in progress
and advance cycle to next phase.
NOTE: BY-PASS PHASE touch pad can only be used when a
cycle is in progress. During cycle, filling and draining functions
cannot be by-passed. In addition, a phase can not be by-passed
if Temperature Guarantee feature is selected for that phase.
• MANUAL MENU - Press to view washer functions which can be
controlled manually.
• ALARM REPLY - Press to turn off alarm buzzer and
acknowledge displayed alarm message. Refer to S
ROUBLESHOOTING, for specific alarm conditions and corrective
T
ECTION 7,
actions.
3-4
122998-741 Operator Manual Component Identification
Program Touch Pads:
• CHANGE VALUES - Press to access Change Values mode.
Change Values mode allows authorized operators to change
user-programmable items. Refer to S
ECTION 5, CYCLE AND
CONTROL VALUE PROGRAMMING, for details on Change Values
mode.
NOTE: Examples of user-programmable items include cycle
name, phase temperature, phase time, and questions regarding
phase options (e.g., retention of final rinse water).
• CURSOR Arrows - Press until item to be changed (word, letter,
or number) flashes.
• VALUE Arrows - Depending on item flashing (selected), press
to either toggle between answer selections or scroll through
alphabet and numbers 0 through 9.
NOTE: Alphabet includes characters for an underline and a
space ( ).
• SAVE VALUES - Press to save changes made, exit Change
Values mode and return screen to cycle menu.
3.5 Unload-Side Control Panel
If washer is equipped with a double door for pass-through operation,
an additional control column is installed on unload side of unit. This
second control column is wired directly to main control processor
and includes a control panel. Unload-side control panel features
same touch pads and display as load-side control panel. Display
window concurrently shows same message as shown in display window on operating end of unit.
Standard unload-side control panel does not include a printer.
Component Identification Operator Manual 122998-741
3-5
3.6 Typical Printouts Figures 3-3 and 3-4 are examples of typical cycle printouts.
• POWER UP
When Power Switch is set to POWER, generated printout lists
time and date, control was turned on, and unit's serial number.
• CYCLE START
When CYCLE/START touch pad is pressed twice to begin
selected cycle, generated printout lists name of cycle started,
time and date cycle was started, cycle number, and unit
number.
• IN-CYCLE PERFORMANCE
During a cycle, generated printout lists start and end time of
Power
Up
Cycle
Start
each phase, along with actual temperature of solution/water in
chamber sump.
• END-OF-CYCLE PERFORMANCE SUMMARY
At end of a cycle, generated printout lists time cycle was
completed, maximum wash and rinse temperatures reached
during cycle, and total cycle processing time.
• ALARM CONDITION
When an alarm condition occurs, generated printout lists type of
alarm and time it occurred (see Figure 3-4). Once operator
presses ALARM REPLY touch pad, generated printout lists time
when alarm was acknowledged.
In-Cycle
Performance
End-of-Cycle
Performance
Summary
Figure 3-3. Sample Printout
Figure 3-4. Sample Alarm
Printout
3-6
122998-741 Operator Manual Component Identification
3.7 Oscillating Jet System
Oscillating jet system consists of one oscillating spray header with
machined jets mounted above, below, and on each side of wash
chamber (see Figure 3-5). Machined spray jets are angled to reach
all surfaces of load.
Oscillating jet system travels back and forth along length of chamber
during recirculating/spraying phase function. Jet system is equipped
with a safety clutch that stops movement of oscillating header when
an obstruction is detected.
Chamber door(s) is equipped with a safety switch to stop washer
operation if door is opened during a cycle, and to prevent start of
washer operation if door is not securely closed.
Oscillating jet system is equipped with a mechanical clutch to disengage carriage drive if an obstruction is encountered, preventing
damage to spray header and load items.
Oscillating
Spray Header
Spray Jet
Figure 3-5. Oscillating Jet System
Component Identification Operator Manual 122998-741
3-7
3.8 Safety System Load-side and, if washer is equipped with double-door feature,
unload-side control panels are equipped with red-colored STOP/
RESET touch pads. Press touch pad once to stop cycle operation
and twice to abort cycle.
3.9 Automatic
Detergent Injection
System
WARNING – CHEMICAL BURN
HAZARD:
are caustic and can cause
adverse effects to exposed
tissues. Do not get in eyes,
on skin or attempt to swallow. Read and follow precautions and instructions on
detergent label and in Material Safety Data Sheet
(MSDS) prior to handling
detergent, refilling detergent
container, or servicing detergent injection pump or lines.
Wear appropriate Personal
Protective equipment (PPE)
whenever handling detergent
or servicing detergent pump
or lines.
Washer detergents
Automatic Detergent Injection System includes a peristaltic pump
mounted to washer exterior.
If using alkaline detergent with the injection system, alkaline detergent is automatically injected into chamber sump during Wash treatment of a cycle. Detergent is injected for a programmed time interval
while sump is filling with hot building-supply water.
If using acid detergent with injection system, acid detergent is automatically injected into chamber sump during Acid Wash phase of a
cycle. Detergent is injected for a programmed time interval while
sump is filling.
NOTE: Washer must be equipped with an acid detergent system
option for acid detergent to be used.
3-8
122998-741 Operator Manual Component Identification
3.10 Drain Discharge
Cooldown System with
Cold Water Injection
3.11 Exhaust Fan During unit operation, exhaust fan removes residual vapors from
Washer drain system is piped to automatically cool all drain discharges using building cold water supply.
During draining function of each phase, cold tap water is injected
into washer drain line as washer drain discharges are sent directly to
building drain system.
wash chamber and directs vapors to building exhaust duct.
3.12 Vapor Condensing Exhaust System
Vapor Condensing Exhaust System consists of a vapor condenser,
mounted to side of washer, and an exhaust fan, mounted on top of
washer. Unit width and height are increased by
and 190 mm).
During unit operation, residual vapors are automatically removed
from wash chamber and directed to vapor condenser. Vapors are
then cooled, condensed, and directed to building drain system.
14" and 7.5" (355 mm
3.13 Heat Exchanger Washer is equipped with a steam heat exchanger and valving sys-
tem to preheat incoming fill water, reducing normal water/solution
heat-up time.
System is fully automatic and works during filling phase of all cycle
treatments.
Component Identification Operator Manual 122998-741
3-9
OPERATING INSTRUCTIONS
IMPORTANT: A listing of the Safety Precautions to be observed when operating this Cage and Bottle
Washer can be found in S
information.
ECTION 1. Do not operate equipment until you have become familiar with this
4
4.1 Before Operating Washer
WARNING – SLIPPING HAZARD:
To prevent slips, keep floor
dry. Promptly clean up any
spills or drippage. If spills or
drippage are detergents or
other chemicals, follow
safety precautions and handling procedures set forth on
detergent or chemical label
and/or Material Safety Data
Sheet (MSDS).
WARNING – CHEMICAL
BURN HAZARD: Washer
detergents are caustic and
can cause adverse effects to
exposed tissues. Do not get
in eyes, on skin, or attempt to
swallow. Read and f ollow precautions and instructions on
detergent label and in Material Safety Data Sheet (MSDS)
prior to handling detergent,
refilling detergent container,
or servicing detergent injection pump or lines. Wear
appropriate Personal Protective Equipment (PPE) whenever handling detergent or
servicing detergent injection
pump and lines.
WARNING – BURN HAZARD:
Pipes may be extremely hot.
1. Verify building electrical supply disconnect switch (circuit
breaker) is positioned to ON. Verify steam and water supply
valves are open.
2. Open chamber door and verify wash chamber is empty.
3. Verify vortex plate, located under load grating, is free of debris
(see Figure 4-1).
4. Verify detergent supply (remotely located). Ensure supply hose
is correctly placed in detergent container and detergent pump is
turned on.
NOTE: Always use a non-foaming detergent for effective cleaning
and proper pump and water level control operation. To achieve
maximum cleaning efficien cy, sele ct det ergent appro priate to soil
type being processed.
Water Level
Sump Coil
Vortex Plate
Figure 4-1. Vortex Plate
Operating Instructions Operator Manual 122998-741
4-1
4.2 Loading Unit 1. Open chamber door and load wash chamber (see Figure 4-2).
Ensure all cages, bottles, etc. are correctly positioned on load
grating or in an accessory rack.
2. Verify clearance space on both sides of loaded items permits
unobstructed movement of oscillating jet system.
3. Close chamber door(s) securely.
NOTE: Door safety switch prevents cycle operation unless
door(s) is closed.
Figure 4-2. Loading Washer
4-2
122998-741 Operator Manual Operating Instructions
4.3 Cycle Operation Basil
puter control capable of storing parameters for twelve distinct
cycles. Authorized operators have capability of customizing/programming all cycles to meet specific washing needs. Cycle programming may be limited by access code to assure process
integrity. For instructions on cycle programming or changing cycle
parameters, refer to S
MING.
On initial receipt of washer, each cycle is set with a basic cycle consisting of six sequential treatments – Pre-Wash, Wash, First Rinse,
Second Rinse, Final Rinse, and Exhaust. See Table 4-1 for phase
values of demonstration cycle.
Cycle Treatment Time (minutes) Temperature
®
3500 Cage and Bottle Washer is equipped with a microcom-
ECTION 5, CYCLE AND CONTROL VALUE PROGRAM-
Table 4-1. Demonstration Cycle Treatment Values
Pre-wash 1:00 HTW
Wash 5:00 140ºF (60ºC)
Rinse1 1:30 180ºF (82ºC)
Rinse 2 1:30 180ºF (82ºC)
Final Rinse 1:30 180ºF (82ºC)
Exhaust 1:30 N/A
HWT = Hot Tap Water (130ºF [54ºC] minimum)
To begin cycle operation:
1. Set POWER-OFF/STANDBY Switch, located behind printer
door, to POWER. Unit name temporarily appears on screen,
then display shows first cycle menu:
CYCLE 1 CYCLE 2
CYCLE 3 CYCLE 4
__Indicates flashing position.
... and printer records:
* CONTROL ON 8:32:31A
4/21/92
***************************************
2. Press CYCLE MENU touch pad until desired cycle menu
appears on screen:
CYCLE 9 CYCLE 10
CYCLE 11 CYCLE 12
__Indicates flashing position.
Operating Instructions Operator Manual 122998-741
4-3
WARNING – BURN HAZARD:
• Do not reach into sump.
• Wear appropriate Personal Protective Equipment (PPE) including
gloves and face protection, open door slowly
and allow chamber and
load to cool when cycle is
complete. Hot steam may
escape through door
opening if door is fully
opened after cycle is complete.
3. Press SELECT CYCLE touch pad until desired cycle name
flashes:
CYCLE 9 CYCLE 10
CYCLE 11 CYCLE 12
__Indicates flashing position.
4. When desired cycle name is flashing, press CYCLE/START
touch pad. Selected cycle name appears on screen and
remains displayed for five seconds:
PRESS START TO
PROCESS - CYCLE 10
5. To start selected cycle, press CYCLE/START touch pad, a sec-
ond time while selected cycle name is displayed on screen.
NOTE: If touch pad is not pressed a second time while selected
cycle name is displayed, screen automatically returns to cycle
menu.
Once selected cycle is started, printer records:
======================
CYCLE - CYCLE 10
======================
CYCLE START 10:16:20A
CYCLE DATE 4/21/92
CYCLE NUMBER 0000002
UNIT NUMBER 0000000
PHASE TIME F
----------------------------------------------
6. Washer automatically progresses through selected cycle as
described in the following section.
NOTE: During cycle, note the following:
1) Time displayed on screen counts down time remaining for
cycle phase in progress. If Temperature Guarantee feature is
selected, time displayed for that phase will only count down
when solution/water temperature in chamber sump is equal to
or greater than set point.
2) Cycle operation may be halted at any time by pressing STOP/
RESET once. To resume cycle operation at beginning of interrupted phase function (i.e., fill, recirculate, drain), press
CYCLE/START. To abort cycle operation, press STOP/
RESET a second time.
4-4
122998-741 Operator Manual Operating Instructions
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