Sta-Rite HRPB30 Installation Manual

HRPB HIGH RATE SAND FILTERS
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O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
MODELS
HRPB24 HRPB30
This manual should be furnished to the end user of this filter; its use will reduce service calls and chance of in­jury and will lengthen filter life.
Pentair W
1620 Hawkins Ave., Sanford, NC 27330 • (800) 831-7133 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 831-7133 • (805) 553-5000
Visit us on the Internet @ www.pentairpool.com or www.staritepool.com
© 2009 Pentair Water Pool and Spa, Inc. S268 (Rev. A 4/16/09)
ater Pool and Spa, Inc.
HIGH RATE SAND FILTERS
o avoid unneeded service calls, prevent possible injuries, and get the most
T out of your filter, READ THIS MANUAL CAREFULLY!
The Sta-Rite ‘HRPB’ Series High Rate Sand Filter:
Is designed to filter water for swimming pools.
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions ...................................................................................2-3
General Information/Specifications.............................................................4
Installation.................................................................................................5
Initial Filling...............................................................................................6
Filter Disassembly/Assembly ...................................................................6-7
Startup/Operation
Backwash ..................................................................................................8
Maintenance...........................................................................................8-9
Replace Internal Assembly..........................................................................9
Winterizing................................................................................................9
Repair Parts List ...................................................................................10-11
Troubleshooting Guide .............................................................................12
......................................................................................7
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety-alert symbol. When you see this symbol on your valve or in this manual, look for one of the following signal words and be alert to the po­tential for personal injury.
DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.
WARNING warns about hazards that can cause serious personal injury, death or major property damage if ignored.
CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
efully read and follow all safety instructions in this manual and on filter.
Car
Keep safety labels in good condition. Replace missing or damaged safety labels.
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Incorrectly installed or tested equipment may fail, causing severe injury or property damage. Read and follow instructions
n owner's manual when installing and operating equipment.
i Have a trained pool professional perform all pressure tests.
1. Do not connect system to a high pressure or city water system.
2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
• Tighten Sta-Rite trap lids to 30 ft. lbs. (4.1 kg-cm) torque for testing.
• Water pressure for test must be less than 25 PSI (172 kPa).
• Water temperature for test must be less than 100˚ F. (38˚ C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.
NOTICE: These parameters apply to Sta-Rite equipment only. For non Sta-Rite equipment, consult manufacturer.
BEFORE WORKING
ON PUMP OR MOTOR
Filter pumps require hazardous voltage which can shock, burn, or cause death
Disconnect power to
.
motor
3
Hazardous pressure.
60"
(1524mm)
3
5"
(889mm)
B
C
NUMBER OF
B
OLTS
D
IAMETER
PORT
E
D
7.8"
(198mm)
A
0
0 (0)
10 20 30 40 50 60
70
80
1( 6.9)
2 (13.8)
3 (20.7)
4 (27.6)
5 (34.5)
6 (41.4)
7 (48.3)
90 100
Pressure Drop in PSI (kPa)
Flow Rate in G.P.M. (L.P.M.)
HRPB30
HRPB24
HRPB20
(0)
(38) (76) (114)
(151)
(189)
(227)(265)(303)(341)
(379)
615 1293
Can cause severe
njury or major
i
roperty damage
p
rom tank blow up.
f
Release all pressure and read instructions before working on filter.
Figure 1 - Dimensions
GENERAL INFORMATION
Clean a new pool as well as possible before filling pool and operating filter.
xcess dirt and large particles of foreign matter in the system can cause
E serious damage to the filter and pump.
Do not operate filter at water temperatures above 125°F (69°C).
NEVER operate this filter system at more than 50 pounds per square inch (50 PSI/345kPa) pressure!
TABLE I - SPACE REQUIREMENTS (Dimensions in inches/mm)
Model A B C D E
HRPB24 HRPB30 7-7/8(200) 35(890) 32 30(762) 2” NPT
TABLE ll - FILTER SPECIFICATIONS AND OPERATING INFORMATION
FILTER MODEL: HRPB24 HRPB30
Filter Area 3.1 Ft.2(.288M2) 4.9 Ft.2(.455M2)
Flow Rate Range 47-62 GPM(178-235 L/m) 7
Max. Operating Pressure 50 PSI(345 kPa) 50 PSI(345 kPa)
Max. Pressure Loss 3.5 PSI(24 kPa) 6.8 PSI(47 kPa)
Freeboard (See Fig. 2)* 1
Turnover in Hours:
6 Hours 22,000 Gal.(83 270 L) 35,000 Gal.(132 475 L)
8 Hours 30,000 Gal.(113 550 L) 47,000 Gal.(177 895 L)
10 Hours 37,000 Gal.(140 045 L) 59,000 Gal.(223 315 L)
Qty. of Media Required:
Cu. Ft. 2-1/2(70 800cm
Weight (Pounds) 250(113 kg) 400(181 kg)
* Freeboard is the open space between the top of the sand bed and the tank backwash outlet.
NOTICE: 1 cubic foot (28 320 cm3) of sand weighs approximately 100 lbs. (45,4kg). DO NOT use a finer grade of sand than recommended.
7-9/16(192) 28-1/2(724) 24 24(610) 2” NPT
3-98 GPM(276-371 L/m)
1” (28 cm) 11” (28 cm)
3
) 4(113 280cm3)
Figure 2 - Freeboard measurement
RECOMMENDED SAND GRADES:
Use only: #20 Silica Sand, Size Range .40-.55mm., Uniformity Coefficient less than 1.75.
NOTICE: Use of other sands will reduce filter performance, may damage pump,and will void warranty.
Recommended:
1. Wedron Silica/Best Sand Co., Sand Grade: Wedron .45-.55mm., Effective Size .46mm, Uniformity Coefficient 1.22.
2. U.S. Silica - Silurian Filter Sand, Sand Grade.45-.55 mm., Effective Size .48mm, Uniformity Coefficient 1.18.
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