Sta-Rite HP1200 Installation Manual

UltraTemp
Heat Pump
®
AHRI Performance Certifi ed
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Installation
and
User's Guide
Customer Service
If you have questions about ordering Pentair Water Pool and Spa® ("Pentair") replacement parts, and pool products, please use the following contact information:
Customer Service (8 A.M. to 4:30 P.M. — Eastern and Pacifi c Times)
Phone: (800) 831-7133
Fax: (800) 284-4151
Technical Support
Sanford, North Carolina (8 A.M. to 4:30 P.M. — Eastern Time)
Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 4:30 P.M. — Pacifi c Time)
Phone: (805) 553-5000
Fax: (805) 553-5515
Web site
visit www.pentairpool.com or www.staritepool.com to fi nd information about Pentair products
© 2011 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • (800) 831-7133 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 831-7133 • (805) 553-5000
Trademarks and Disclaimers: UltraTemp®, IntelliTouch®, EasyTouch®, Eco Select™ and Pentair Water Pool and Spa® are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. in the United States and/or countries. Unless noted, names and brands of others that may be used in this document are not used to indicate an affi liation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others
P/N 474099 Rev. E 10/26/11
.
Contents
Important Warning and Safety Instructions ..........................................................................iii
Section 1: Introduction ......................................................................................................1
Heat Pump Overview ...............................................................................................1
General Features .....................................................................................................2
Section 2: Installation ........................................................................................................3
Installation ................................................................................................................3
Materials Needed for Installation .............................................................................3
®
UltraTemp
Location ...................................................................................................................4
Clearances ...............................................................................................................5
Roof Run-off .............................................................................................................5
Equipment Pad .........................................................................................................5
Drainage and Condensation ....................................................................................6
Heat Pump Dimensions ........................................................................4
i
Lawn Sprinklers .......................................................................................................6
Anchor Clamp Installation ........................................................................................6
Water Connections ...................................................................................................7
Standard Plumbing ..................................................................................................7
Water Connections (Quick Connect) ........................................................................8
Automatic Flow Control Valve ..................................................................................8
Multiple Unit Installation ...........................................................................................9
Heat Pump, Heater and/or Solar Combination .........................................................9
Multiple Heat Pump Connections .............................................................................10
Electrical Connections .............................................................................................11
General Information .................................................................................................11
Main Power ..............................................................................................................11
Bonding ....................................................................................................................11
Remote Operation ....................................................................................................12
Relay Remote Controls ............................................................................................12
®
Connecting the Heat Pump to IntelliTouch
or EasyTouch®Load Center
via the Heat Pump Spade Terminals ........................................................................13
®
Connecting the Heat Pump to IntelliTouch
or EasyTouch®Load Center
via RS-485 Connector ..............................................................................................14
Connecting the Heat Pump Control Board to IntelliTouch
®
or EasyTouch
®
via RS-485 Connector ..............................................................................................14
®
Pin Confi guration for the Heat Pump Control Board to IntelliTouch
®
Connecting the IntelliTouch
or EasyTouch®to the Heat Pump ...............................15
.......................15
Water Pressure Switch Adjustment ..........................................................................16
UltraTemp®Heat Pump Installation and User’s Guide
ii
Contents
Section 3: Operating the Heat Pump ...............................................................................17
Initial Start-up Precautions .......................................................................................17
Heat Pump Control Panel Overview ........................................................................18
Control Panel Layout ................................................................................................18
Control Panel Operation ...........................................................................................19
Timers and Delays ...................................................................................................23
Control Panel Menu Tree Screens ...........................................................................24
Control Panel Menu Screens ...................................................................................25
Operator Setup Menu Tree Screens ........................................................................27
Operator Setup Menu Screens ................................................................................28
Locking the Control Panel ........................................................................................29
Defrost Cycle ...........................................................................................................29
AutoSet ....................................................................................................................30
Control Panel Alarm Messages ...............................................................................31
Heat Pump Wiring Diagram – (Single Phase – 50/60 Hz) .......................................32
Heat Pump Wiring Diagram – (Three Phase – 60 Hz) .............................................33
Heat Pump Wiring Diagram – (Three Phase – 50 Hz) .............................................34
AutoSet Contactor to Mechanical Timer Wiring Example ........................................35
Section 4: General Maintenance ......................................................................................36
Water Chemistry ......................................................................................................36
Winterizing ...............................................................................................................36
Spring Start-Up ........................................................................................................37
Inspection and Service ............................................................................................37
Owner Inspection .....................................................................................................37
Professional Maintenance and Service ....................................................................38
Section 5: Troubleshooting .............................................................................................39
Temperature Resistance Chart Table ......................................................................42
Ambient/Water Flow Table for Professional Maintenance and Service ...................43
Section 6: Replacement Parts ........................................................................................44
Illustrated Parts (UltraTemp
®
Replacement Parts List (UltraTemp
UltraTemp®Heat Pump Installation and User’s Guide
) ...................................................................................44
®
).......................................................................45
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Important Notice:
This guide provides installation and operation instructions for the UltraTemp® Heat Pump. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this
product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the heat pump.
Attention User: This manual contains important information that will help you in operating and maintaining this heat pump. Please retain it for future reference.
WARNING — Before installing this product, read and follow all warning notices and instructions which are
included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
iii
Codes and Standards
UltraTemp® heat pumps are listed by ETL as complying with the latest edition of the “UL Standard for Safety for Heating and Cooling Equipment”, UL 1995 and CSA C22.2 No. 236.
All Pentair heat pumps must be installed in accordance with the local building and installation codes as per the utility or authority having jurisdiction. All local codes take precedence over national codes. In the absence of local codes, refer to the latest edition of the National Electric Code (NEC) in the United States and the Canadian Electric Code (CEC) in Canada for installation.
DANGER — Risk of electrical shock or electrocution.
The electrical supply to this product must be installed by a licensed or certifi ed electrician in
accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Read and follow the specifi c instructions inside this guide.
WARNING — To reduce the risk of injury, do not permit children to use this product unless they are closely
supervised at all times.
WARNING — For units intended for use in other than single-family dwellings, a clearly labeled emergency
switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet [1.52 m] away, adjacent to, and within sight of the unit.
UltraTemp®Heat Pump Installation and User’s Guide
iv
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Consumer Information and Safety
The UltraTemp® series of heat pumps are designed and manufactured to provide safe and reliable service when installed, operated and maintained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings and cautions are identifi ed by the “ “ symbol. Be sure to read and comply with all of the warnings and cautions.
WARNING — The U.S. Consumer Product Safety Commission warns that elevated water temperature can be
hazardous. See below for water temperature guidelines before setting temperature.
WARNING — The following “Safety Rules for Hot Tubs” recommended by the U.S. Consumer Product Safety
Commission should be observed when using the spa.
1. Spa or hot tub water temperatures should never exceed 104° F. [40° C.]. A temperature of 100° F. [38° C.] is considered safe for a healthy adult. Special caution is suggested for young children. Prolonged immersion in hot water can induce hyperthermia.
2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.
3. Pregnant women beware! Soaking in water above 100° F. [38° C.] can cause fetal damage during the fi rst three months of pregnancy (which may result in the birth of a brain-damaged or deformed child). Pregnant women should stick to the 100° F. [38° C.] maximum rule.
4. Before entering the spa or hot tub, the user should check the water temperature with an accurate thermometer. Spa or hot tub thermostats may err in regulating water temperatures.
5. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure problems should obtain their physician’s advice before using spas or hot tubs.
6. Persons taking medication which induce drowsiness, such as tranquilizers, antihistamines or anticoagulants should not use spas or hot tubs.
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6° F. [37° C.]. The symptoms of hyperthermia include: drowsiness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body.
The effects of hyperthermia include:
1. Unawareness of impending danger.
2. Failure to perceive heat.
3. Failure to recognize the need to leave the spa.
4. Physical inability to exit the spa.
5. Fetal damage in pregnant women.
6. Unconsciousness resulting in danger of drowning.
Warranty Information
Heat pumps are sold with a limited factory warranty. Details are specifi ed on the warranty card. Make all warranty claims to an authorized Pentair dealer or directly to the factory. Claims must include the heat pump serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage. This warranty does not cover damage caused by improper assembly, installation, operation, improper water chemistry balancing or other chemical abuse, or improper sanitation application, winterizing, fi eld modifi cation, or failure to earth bond and properly ground the unit. Any changes to the heat pump, evaporator, heat exchanger, wiring, or improper installation may void the warranty.
UltraTemp®Heat Pump Installation and User’s Guide
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Swimming Pool Energy Saving Tips
It is important to note that a heat pump will not heat a pool as fast as a large gas or electric pool heater. If the pool water is allowed to cool signifi cantly, it may take several days to return to the desired swimming temperature. For weekend use, it is more economical to maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might choose to turn the heat pump completely off or decrease the temperature setting of the control several degrees to minimize energy consumption.
Pentair offers the following recommendations to help conserve energy and minimize the cost of operating your heat pump without sacrifi cing comfort.
1. The American Red Cross recommends a maximum water temperature of 78° F. [25° C.]. Use an accurate pool thermometer.
A difference of 4° F. [2° C.] , between 78° F. and 82° F. [26° C. and 28° C.], will signifi cantly increase energy consumption.
2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heat pump usage due to
warmer air temperatures.
3. During the winter or when on vacation for longer than a week, turn off the heat pump.
4. Find the proper setting on the heat pump temperature control and use the Keypad Lock function to discourage further
adjustments.
5. Where possible, shelter the pool from prevailing winds with well-trimmed hedges or other landscaping, cabanas, or
fencing.
6. Pentair recommends the use of a pool cover. Besides providing a valuable safety feature, a pool cover will reduce heat
loss, conserve chemicals, and reduce the load on fi lter systems.
v
Technical Information
10
9
8
7
6
5
4
Pressure Drop (psi)
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120
HEAT PUMP PRESSURE DROP
UltraTemp 110 UltraTemp 120
UltraTemp 120C
UltraTemp 120H/C
UltraTemp 90, 100I
UltraTemp 90I
Water Flow (gpm)
UltraTemp®Heat Pump Installation and User’s Guide
vi
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
General Installation Information
1. Installation and service must be performed by a qualifi ed installer or service agency, and must conform to all national, state, and local codes.
®
2. UltraTemp control system for pool/spa combinations or preheat convenience.
3. This heat pump is specifi cally designed for heating fresh water swimming pools and spas. Do not use it as a general service heater. Consult your dealer for the appropriate Pentair products for these applications.
General Specifi cations
Installation Location Certifi ed for use:
OUTDOOR USE ONLY. Failure to provide the proper clearances outlined on page 5 will lower the performance of the heat pump and void the warranty.
Water Pipe/Heater Connection — Plastic 2” PVC (Unions included)
Flow Rate
Maximum 100 gpm [380 lpm] Minimum 30 gpm [110 lpm] Maximum Working Water Pressure 50 psi
heat pumps get electrical power from an external source and provide a dual electronic thermostat
Electrical Supply – Voltage Requirements:
Models
Voltage/Phase/Hz Min. Circuit Ampacity (Amp) Recommended Fuse Size Max Fuse Breaker Size Compressor/Fan Motor/System RLA Compressor/Fan Motor/System LRA Compressor/Fan Motor/System MCC
Capacity (Btu/h) 80A-80RH-80W * 90,000 108,000 125,000 125,000 125,000 102,000 85,000 COP 80A-80RH-80W * 5.8 5.8 5.5 5.4 5.7 5.9 5.7 Power Input (KW) 80A-80RH-80W* Current (Amp) 80A-80RH-80W*
Capacity (Btu/h) 80A-62RH-80W ** 84,000 101,000 117,000 117,000 115,000 96,000 81,000 COP 80A-62RH-80W ** 5.5 Power Input (KW) 80A-62RH-80W** Current (Amp) 80A-62RH-80W**
Capacity (Btu/h) 50A-63RH-80W *** 60,000 72,000 82,000 82,000 81,000 67,000 56,000 COP 50A-63RH-80W *** 4444444 Power Input (KW) 50A-63RH-80W*** Current (Amp) 50A-63RH-80W***
Weight (lbs) **** 250 270 270 278 280 280 250 Shipping Size (LxWxH) incl. Pallet
90 110 120 120 H/C 120C 100I 90I
208-230/1/60 208-230/1/60 208-230/1/60 208-230/1/60 208-230/3/60 230/1/50 380-400/3/50
40 42 42 42 35 42 18 50 50 50 50 50 50 30 60 70 70 70 60 60 40
31/2/33 32/2/34 32/2/34
178/4/182
49/NA/NA 50/NA/NA 50/NA/NA 50/NA/NA 39/NA/NA 50/NA/NA
4.5 21
4.5 5.4 6.5 6.6 6.2 20
4.2 5.3 6 6 5.9 19
43"x34"x39" 43"x34"x51" 43"x34"x51" 43"x34"x51" 43"x34"x51" 43"x34"x47" 43"x34"x39"
148/4/152 185/4/189 185/4/189 190/4/194 130/4/134
5.5 25
5.5
25
24
6.7 6.8 6.4 30 31 19
5.3 5.2 5.3 5.6 5.4
29 30 18
27 27 17
UltraTemp
32/2/34
®
26/2/28
32/2/34 12/1/13
87/3/90
19/NA/NA
5.1 4.4 25 9
54.4
24 9
4.9 4.1 24 9
* 80A-80RH-80W: 80° F Air Temp, 80% RH, 80° F Water Inlet Temp. ** 80A-62RH-80W: 80° F Air Temp, 62% RH, 80° F Water Inlet Temp. *** 50A-63RH-80W: 50° F Air Temp, 63% RH, 80° F Water Inlet Temp. **** Add 50 lbs. for Pallet and Packaging. COP = Coeffi cient of Performance
UltraTemp®Heat Pump Installation and User’s Guide
Section 1
Introduction
Overview
Your Pentair heat pump will provide you with years of heated pool enjoyment. Heat pumps operate by taking heat from the surrounding air and transferring it into the water. The warmer the air and the more humidity in the air, the more latent heat is available for heating your pool. With a properly sized heat pump for your pool, the heat pump should raise your pool on average 1° F. per hour depending on air temperature, humidity, and water temperature. The ideal or rated condition for the heat pump is 80° F air temperature, 80% relative humidity, and 80° F water temperature. As conditions decrease from 80/80/80, the heat pump performance will decrease slightly.
Heat Pumps are best utilized to maintain a set water temperature; they are not intended to provide instant or fast heating. It is not reasonable to expect a heat pump to perform like a gas heater which has a much higher BTU output and faster response. Additionally, gas heaters are not dependent on environmental conditions. Swimming pool heat pumps are very similar to home heating and air conditioning heat pumps and therefore should be treated similarly.
1
Proper operation and use of the heat pump is to set it at your desired temperature and leave it. Your heat pump will turn on and off automatically to maintain your desired temperature much like your home HVAC unit. To take advantage of the sun’s energy, operate your heat pump during the heat of the day. Your heat pump will still operate when the temperature drops at night, but the output will be decreased.
It is acceptable to shut the heat pump off and not use it for extended periods of time. When you have a need to heat your pool, please plan accordingly since it may take the heat pump days to heat your pool back to your desired temperature, depending on your pool temperature and environmental conditions.
UltraTemp®Heat Pump Installation and User’s Guide
2
General Features
Dual digital thermostats offer precise temperature control to maintain the desired separate water temperatures in pool/spa combinations without overheating or wasting energy.
Long-life corrosion resistant composite plastic cabinet stands up to severe climates and pool chemicals.
100% pure titanium heat exchanger assures corrosion-free performance for extra long life.
Self-diagnostic control panel monitors and troubleshoots heat pump operations to ensure safe, dependable operation.
LCD control board displays an intuitive menu-driven read out with easy to follow full word messages- no more codes.
Autoset (time clock over-ride) feature monitors water temperature and turns the water circulation pump on and off as needed to maintain desired pool temperatures.
Automatic defrost feature senses refrigerant temperature and prevents the heat pump from freezing, allowing the heat pump to operate at even lower temperatures.
Compatible with all automated control packages.
Thermostatic expansion valve (TXV) controls refrigerant fl ow for optimum effi ciency and BTU output over a wider operating range.
Each unit undergoes a fi nishing process to ensure corrosion resistance and long life.
Elevated base pan for positive drainage of condensation.
2-inch plumbing connections for easy installation.
Separate isolated electrical compartment prevents internal corrosion, extends heater life.
®
RS485 communication compatible with IntelliTouch
and EasyTouch® control systems.
• Highest effi ciency available, meets or exceeds existing codes and standards.
Adjustable timer allows to set the heat pump to run for a predetermined time. Incremental by 10 minutes to a maximum of 99 hours.
Ability to display text in Spanish.
ETL listed for safe operation.
AHRI Performance Certifi ed.
UltraTemp®Heat Pump Installation and User’s Guide
Section 2
Installation
The following general information describes how to install the UltraTemp® heat pump.
Installation
Only a qualifi ed service person should install the heat pump. Before installing this product, read and follow all warning notices and instructions on pages iii-vi.
Materials needed for Installation
The following items are needed and are to be supplied by the installer for all heat pump installations:
1. Plumbing connections (2 inch).
2. Level surface for proper drainage.
3. Suitable electrical supply line. See rating plate on unit for electrical specifi cations. A junction box is not needed at the heat pump; connections are made inside of the heat pump electrical compartment. Conduit may be attached directly to the heat pump jacket.
3
4. Electric cutout switch that will interrupt all power to the unit. This switch must be within line of sight of the heat pump.
5. Watertight conduit to run the electrical supply line.
Note: We recommend installing isolation valves on the inlet and outlet water connections for ease of serviceability.
UltraTemp®Heat Pump Installation and User’s Guide
4
UltraTemp® Heat Pump Dimensions
Figure 1.
38.7"
(983 mm)
A
11.25"
(286 mm)
9.25"
(235 mm)
4.5"
(114 mm)
MODEL # / ULTRATEMP
(780 mm)
32.0"
(813 mm)
®
30.7"
34.0"
(864 mm)
100 120 120 H/C 120C 100I 90I
45.5”
(1156 mm)
45.5”
(1156 mm)
45.5”
(1156 mm)
45.5”
(1156 mm)
41.5”
(1054 mm)
33.5”
(851 mm)
Dimension “A”
90
33.5”
(851 mm)
Correct installation is required to assure safe operation. The requirements for Pentair heat pumps include the following:
• Dimensions for critical connections.
• Field assembly (if required).
• Appropriate site location and clearances. (
• Proper electrical wiring. (
• Adequate water fl ow. (
See pages vi and 11, 32-34).
See page vi).
See pages 4-5).
This manual provides the information needed to meet these requirements. Review all application and installation procedures completely before continuing the installation.
Location
CAUTION When pool equipment is located below the pool surface, a leak from any component can cause large
scale water loss or fl ooding. Pentair Water Pool and Spa, Inc. cannot be responsible for such water loss or fl ooding which may cause damage to the product.
Avoid placing the heat pump in locations where it can cause damage by water or condensate leakage.
If this is not possible, provide a suitable drain pan to catch and divert any leakage.
UltraTemp®Heat Pump Installation and User’s Guide
Clearances
All criteria given in the following sections refl ect minimum clearances. However, each installation must also be evaluated, taking into account the prevailing local conditions such as proximity and height of walls, and proximity to public access areas.
The heat pump must be placed to provide clearances on all sides for maintenance and inspection.
1. At least 24 in. [610 mm] access must be available in the front and 12 in. [30.5 mm] on all the other sides of the heat pump for service and proper air fl ow, see
2. If the heat pump is to be installed under a cover or under a vertical overhang, the unit must have a minimum of fi ve (5) feet [1520 mm] clearance from the top of the heat pump. (Manufacturer’s recommendation).
3. Install a minimum of fi ve (5) feet [1.52 m] from the inside wall of the pool or spa unless the heat pump is separated from the pool or spa by a fi ve (5) foot high solid fence or other permanent barrier. Canadian installations require a minimum of three (3) meters from pool water.
Figure 2. (Manufacturer’s recommendation).
5
OPEN
OVER HANG
5
FT min.
(1520 mm)
12"
min.
(305 mm)
Figure 2.
EVAPORATOR
COILS
SERVICE ACCESS 24" min.
(610 mm)
3"
(76 mm)
SLAB
AIR FLOW OUT
12"
min.
(305 mm)
AIR FLOW IN
12"
min.
(305 mm)
Roof Run-off
Make sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Sharp sloping roofs without gutters will allow massive amounts of rain water, mixed with debris from the roof to be forced through the unit, see
Figure 2. A gutter or down spout may be
needed to protect the heat pump.
Equipment Pad
Place the heat pump on a fl at slightly pitched surface, such as a concrete or fabricated slab (pad). This allows proper drainage of condensation and rain water from the base of the unit. If possible, the pad should be placed at the same level or slightly higher than the fi lter system equipment pad.
NOTE: Ensure that the pad is pitched not more than 1/4 in. per foot toward the compressor end (front) of the heat pump. Pitch slab from back to front 1/4 in. per foot maximum and level from side to side.
UltraTemp®Heat Pump Installation and User’s Guide
6
NO SPRINKLERS
Drainage and Condensation
Condensation will occur from the evaporator coil while the unit is running and drain at a steady rate, usually three to fi ve gallons per hour, depending upon ambient air temperature and humidity. The more humid the ambient conditions, the more condensation will be produced. The bottom of the unit acts as a tray to catch rainwater and condensation. Keep the drain holes, located on the bottom pan of the base of the unit, clear of debris.
Lawn Sprinklers
Make sure there are absolutely no sprinkler heads near the heater that will
NO SPRINKLERS
in any way spray on or into the heater. Sprinkler damage is not covered under the warranty agreement.
Make sure that they’re a suffi cient distance away so that normal winds will not carry the mist to the heater. If your fi ltering system area has plants that need water, use a trickle type irrigation sprinkler instead of the broadcast type.
The heater is designed to handle the wettest weather conditions that are typical of rain and humidity, etc. Sprinkler heads force high pressure water into the unit from the side at an odd angle. Most sprinkler systems are connected to a well system.
NO SPRINKLERS
WITHIN A
6 FT. RANGE
Figure 3.
Most well water is high in minerals, sulphur and other aggressive contaminates. These contaminates will leave a build up on the evaporator coils and electronics causing corrosion and hamper the effi ciency. If you are located within 15 miles of the coast, salt may also be in the well water.
Anchor Clamp(s) Installation
In Florida, building codes require that the heat pump be anchored to the equipment pad or platform to withstand high wind pressures created during hurricanes.
This heat pump is provided with anchor clamps designed to hold the unit to the equipment pad in high wind conditions. Installation of the anchor clamps is recommended in all installations. Installation of the anchor clamps is required in Florida (See Florida Building Code 301.13).
To install the anchor clamps:
1. Be sure that the heat pump is in its permanent location on the equipment pad.
2. Remove the anchor clamps from the installation and instruction package.
Note: Bolts and bolt anchors are not included with the heat pump. The installer must provide 1/4” x 1-3/8” stainless steel anchor bolts and the appropriate size concrete anchor to mount the clamp to the equipment pad.
3. Place the clamps at the base of the heat pump in the 4 locations indicated in
Figure 4, (2 in. undercut [notched
area] on either side).
4. Fit the hook of each clamp over the lip on the base panel of the heat pump. The hook should fi t between the lip of the base panel and the evaporator coil guard, see Figure 5.
5. Mark the position of the hole in each clamp on the equipment pad.
UltraTemp®Heat Pump Installation and User’s Guide
Heat Pump
Clamps
Heat Pump
Clamps
Figure 4.
7
Anchor Clamp(s) Installation, continued
6. Use a masonry drill bit and drill a hole in the cement
with a diameter as determined by the concrete anchor, at each of the marks on the equipment pad. The hole
AIR
COIL
AIR COIL GUARD
1-3/8" HEX BOLT
(installer provided)
should be approximately 1½ in. deep.
7. Insert a bolt anchor into each of the holes. Be sure the
anchors are set completely into the holes
HEAT PUMP
BASE
ANCHOR CLAMP
8. Position the anchor clamps so that the holes in the clamps
are over the bolt anchors. Be sure that the clamp hooks are over the lip of the heat pump base, see
9. Insert an anchor bolt through each clamp into the anchor
Figure 5.
CONCRETE
EQUIPMENT PAD
and tighten to secure the clamp and heat pump to the equipment pad.
Figure 5.
Water Connections
Plumbing layout
Figure 6 illustrates the standard plumbing layout with a single heat pump unit. Follow the diagram from
right to left, the plumbing sequence is as follows:
Pool > Skimmer and Main Drain > Pool Pump > Filter > Heat Pump > Chlorinator > Pool
HEAT PUMP
BOLT ANCHOR
(installer provided)
Note: For normal installations, do not install a shut-off valve or any kind of variable restriction in the water piping between the heat pump outlet and the pool/spa.
The heat pump must be protected from back-siphoning of water. Be sure to provide an optional manual bypass valve between the pool and the heat pump outlet to protect from back-siphoning.
Arrangement of pool system components (other than
Figure 6 and following diagrams) can affect the
operation of the heat pump’s water pressure switch. Location of the heat pump above or below the pool water surface can also affect operation of the switch.
In general, the pressure switch can be adjusted to accommodate this effect if the heat pump water connections are no more than six (6) feet below the pool water surface or no more than fi fteen (15) feet above it. See instructions for pressure switch adjustment (
page 16) in the heat pump start-up section
of this manual for more information. If the heat pump is installed outside of this range, an external pressure switch may need to be installed in the plumbing upstream of the heat pump. Call the Pentair Heat Pump Technical Service department at (800) 831-7133 for details.
Be advised that when pool equipment is located below the pool surface a leak can result in large-scale water loss or fl ooding. Pentair cannot be responsible for such water loss or fl ooding or the damage caused by either occurrence.
CHEMICAL FEEDER
HEAT PUMP
FILTER
POOL PUMP
TO POOL OR SPA
MANUAL BYPASS VALVE
(Optional)
Figure 6. Standard Plumbing Layout
FROM POOL OR SPA
UltraTemp®Heat Pump Installation and User’s Guide
8
Water Connections at the Heat Pump
CAUTION Make sure that fl ow requirements and pool water turnover rates can be maintained with the installation
of additional heat pumps and plumbing restrictions.
Two inch Quick Connect fi ttings have been installed on the water inlet and outlet connections, see
Figure 7. Filtered cool water is plumbed to the inlet, located on the right side of the heat pump. Heated
water fl ows through the outlet, located on the left side of the heat pump.
Plastic piping (PVC Schedule 40) should be connected to the heat pump. The unions, provided with the unit, accept 2 in. PVC pipe.
Water
Inlet Union
Water Outlet Union
Figure 7.
Automatic Flow Control Valve
The inlet/outlet header of the heat pump comes equipped with an internal automatic fl ow control valve. The automatic fl ow control valve maintains the proper fl ow through the heat pump at rates up to 100 gpm (380 lpm). If the fi lter system fl ow rate is higher than 100 gpm (380 lpm), install a manual bypass valve, see
Figure 6 on page 7.
NOTE: Be advised that if your circulation pump is over 2 HP or if the total fl ow exceeds 100 gpm (380 lpm), you will have to add an external bypass valve. Excess water fl ow will damage the heat exchanger.
UltraTemp®Heat Pump Installation and User’s Guide
Multiple Unit Installation
P
OSOLAR
R
OOL
A
OOL
A
OOL
N
A
P
Heat Pump, Heater and/or Solar Combination
In certain regions of the country it may be more economical to run a heat pump during the warmer months and a gas heater during the cooler months. In some situations it may be desirable to run the heat pump in the “Chiller” mode, if so equipped, during the hottest portion of the year and a heater during the cooler months. The Pentair heat pump may be used in conjunction with a gas or electric heater or any combination of heat sources including solar. All heat sources must be plumbed in series to work correctly and effi ciently.
A recommended plumbing layout for a heat pump / heater / solar combination heating system for a pool / spa combination is shown in but the basic plumbing will apply by eliminating the component in the illustration that is not a part of your system.
Figure 8. Your system may not contain all of these components,
24"
(610 mm)
9
P
RETUR
P
AKE-U
P
SP
P DR
P
FILTE
EAT PUM
Figure 8.
HECK
T
Figure 8.
UltraTemp®Heat Pump Installation and User’s Guide
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