Sta-Rite HP10C-02 Installation Manual

Page 1
OWNER’S MANUAL
INSTALLATION AND OPERATING INSTRUCTIONS
REPAIR PARTS LIST
Signature 2000
High Pressure Booster Pump
60 Hz. 1/2 through 3 HP
STA-RITE INDUSTRIES, DELAVAN, WISCONSIN 53115
© 2006, Sta-Rite Industries S327 (Rev. 1/8/07)
Page 2
ELECTRICAL SAFETY
Some models of
pump are supplied with 3-connector grounding type cord. Connect only to properly grounded, GFCI protected outlet. Do not lift pump by electrical cord.
Pump is non-
submersible. Keep motor dry at all times. Do not wash motor. Do not immerse. Protect motor from wet weather.
If using extension
cord, use only UL approved indoor/outdoor,
3-wire, grounding type cord. Do not allow any part of cord or receptacle ends to sit in water or damp locations.
Unplug pump before servicing.
Burn Hazard. Do not touch an oper-
ating motor. Modern motors can operate at high
temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
Follow local and/or national plumbing and electrical codes when installing.
Hazardous Pressure. DO NOT run the pump with discharge shutoff, as hose may burst or pump may be damaged due to high temperatures.
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:
DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.
WARNING warns about hazards that can cause serious personal injury, death or major property damage if ignored.
CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which are important but not related to hazards.
GENERAL SAFETY
To avoid risk of serious bodily injury and property damage, read safety instructions carefully before installing pump. Do not allow pump or any system component to freeze. To do so may damage system and will void warranty.
Risk of electric shock. To avoid fatal shocks, proceed as follows if pump needs servicing. A. Disconnect power to pump outlet box before pul-
ling pump cord plug. After plug is pulled, let pump cool for 20 minutes before attempting to work on it.
B. Take extreme care when changing fuses. To re-
duced chance of fatal electrical shocks, DO NOT
stand in water or put your finger in the fuse socket. C. Ground electrical outlet box. D. Use only Ground Fault Circuit Interrupter (GFCI)
protected grounded outlet for cord plug.
Never run pump dry. Running pump dry can damage
internal parts, overheat pump (which can cause burns to people handling or servicing pump), and will void warranty.
Do not pump chemicals or corrosive liquids with pump.
Hazardous Pressure.
A. Use high pressure reinforced type discharge
hose ONLY. See parts list for available hose, nozzle
and fittings. A high pressure relief valve is
recom-mended. B. DO NOT use garden hose with High Pressure
Booster pump. Garden hose will not stand the
discharge pressure produced and will fail. C. High pressure discharge stream is dangerous. To
avoid injury, DO NOT aim the discharge stream at
any person or animal. D. BE SURE that the pump suction pipe pressure
plus the pump discharge pressure does not
exceed the pressure rating of hose and fittings.
See Table I for pump discharge pressure ratings.
2
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply.
Page 3
INSPECT THE SHIPMENT
The high pressure booster pump has been carefully inspected and packaged to assure safe delivery. Inspect the pump and fittings and report to the carrier any items which are damaged or missing.
INSTALLATION
The pump is designed to boost city water pressure or water pressure from a private water system. Use this high pressure stream to wash down milk parlors, barns, garages and driveways, or for fire protection.
The pump is portable with a convenient carrying handle. If an existing pressure water system is to be used as a water supply, it can be connected with available fittings and 3/4" or 1" high pressure hose to the pump inlet. A special heavy duty 3/4" or 1" suction hose with fittings is available as an accessory. If pump is permanently mounted on wall, use a 3/4" or 1" pipe or heavy-duty hose for suction line. 20 GPM models require one-inch discharge hose to reduce friction losses and 30 GPM models require 1-1/4".
Hazardous pressure. Pump body may
explode if pressures exceed rated limits. Maximum
inlet pressure is 80 PSI. Maximum discharge pressure is 315 PSI. Warranty is void if these pressure limits are exceeded.
HIGH PRESSURE BOOSTER PUMP INSTALLATION INSTRUCTIONS
These instructions cover high pressure booster pump installations as shown below:
3
Figure 1 – Connection to house service.
Figure 2 – Connection to water reservoir.
Discharge Discharge
Pressure Pressure
No. of PSI at PSI at
GPM HP Stages Rated Flow No Flow
7 1/2 9 90 130
7 3/4 12 123 173
7 1 16 162 229
10 1/2 6 74 113
10 3/4 8 97 147
10 1 10 134 188
10 1 11 146 202
10 1-1/2 14 173 206
10 2 16 197 260
20 1 7 75 110
20 1-1/2 9 97 143
20 2 11 123 175
20 3 15 195 250
30 1 5 59 75
30 1-1/2 6 71 91
30 2 7 81 106
30 3 11 129 167
TABLE I - DISCHARGE PRESSURE
*For total discharge pressure, add this pressure to suction pipe pressure. For example, an HP7C pump taking suction from a 100
psi water service line will produce 130 + 100 = 230 psi total discharge pressure at 0 GPM flow. If suction pressure drops to 50 psi, discharge pressure will drop to 180 psi.
NOTE: Model numbers that include an “S” (HPS7C, HPS10D, etc) have a stainless steel suction, discharge assembly, and capscrews. Model numbers ending in “3” (HP7C3, HPS10C3, etc) have 3-phase motors. Models numbers ending in “T” have TEFC motors.
From pressurized house service
Suction
Water tank
or reservoir
Suction
Discharge
1208 0894
Discharge
1207 0894
Page 4
To reduce friction losses to a minimum, inlet (suction) line should be short and have as few elbows as possible.
Size the inlet according to the chart below:
An inlet strainer will prevent suspended debris from clogging pump.
The internal running surfaces of the pump and seals require water lubrication for good, consistent operation.
Allowing pump to run dry will severely damage pump and seals.
Install a pressure gauge in pump inlet line. Keep at least two pounds per square inch pressure (2 PSI) in inlet line whenever pump is operating. If this is not possible, consult customer service representative.
LUBRICATION
It is not necessary to lubricate pump or motor. The motor is equipped with sealed ball bearings, lubricated for the life of the bearing. The mechanical shaft seal in the pump is self-lubricating and requires no adjust­ment. Disassemble pump to replace seal (See “Main­tenance”, Pages 8 to 9).
OPERATION
NOTICE: Observe the following precautions when
operating the pump:
1. Keep the motor dry! Do not direct stream from
pump discharge onto the motor!
2. Hazardous pressure. Do not run the
pump with discharge shutoff, as hose may burst or
pump may be damaged due to high temperatures.
3. Do not use a standard trigger gun with this pump.
Use only trigger guns with an automatic weeping
feature. These are available as accessories and are
provided with three nozzles. The smallest nozzle
restricts the flow, allowing use of a smaller water
source. The two larger nozzles are used if the water
source will supply the pump’s full capacity.
4. Do not run pump dry; to do so may damage the
seal.
5. To avoid internal damage to pump, Do not operate
with water temperature above 175 degrees F.
4
Figure 4 – Wall mounted to pressurized
service line.
Figure 3 – Cistern or shallow well installation.
Priming Plug
Recommended Recommended Ave. Threaded Inlet Discharge GPM Inlet Size Line Size Line Size
7 3/4" NPT 1" 1" 10 3/4" NPT 1" 1" 20 1" NPT 1-1/4" 1-1/4" 30 1-1/4" NPT 1-1/2" 1-1/2"
Water Supply
1210 0894
Tee
Foot Valve
90 Elbow
Male Pipe to Male Hose Adapter
Female Hose Connection
15 Feet Maximum
High Pressure Hose
Gun Nozzle Weeping Type ONLY
Male Hose Connection
To Power
Gate Valve or Hose Bibb
Male Pipe to Male Hose Adapter
High Pressure Hose with two Female Connections
Male Pipe to Male Hose Adapter
Male Pipe to Male Hose Adapter
Female Hose Connection
(Suction)
(Discharge)
Service Line
Gun Nozzle Weeping Type ONLY
High Pressure Hose
1209 0894
Page 5
Single Phase, ODP Motor
MOTOR SWITCH SETTINGS
Dual-voltage motors (motors that can operate at either 115 or 230 volts), are set at the factory to 230 volts. Do not change motor voltage setting if line voltage is 230 volts, or if you have a single voltage motor.*
NOTE: Never wire a 115 volt motor to a 230 volt line.
REMOVE MOTOR END COVER
If you have a dual-voltage motor, and will connect it to 115 volts, follow the procedure below.
You will need to remove the motor end cover to change the voltage setting. Your motor terminal board (located under the motor
end cover) should look like one of those below.
PLUG TYPE VOLTAGE SELECTOR
To change to 115 volts:
1. Make sure power is off.
2. Pull the plug straight up.
*Models with power cords are pre-wired for 115 volts. This includes models HP7D-02 and HP7C-02.
3. Move and attach the plug at the 115 volt position. The plug will now cover 2 metal tabs. The arrow on the plug will point to 115V.
4. Attach the power lead wires to the power lead terminals. Make sure the wires are secure.
5. Attach the ground wire to the green ground screw
6. Reinstall the Motor end cover
Go to Wiring Connections below.
DIAL TYPE VOLTAGE SELECTOR
To change to 115 volts:
1. Make sure power is off.
2. Turn the dial counter-clockwise until 115 shows in the dial window.
3. Attach the power lead wires to the power lead terminals. Make sure the wires are secure.
4. Attach the ground wire to the green ground screw
5. Reinstall the Motor end cover
Go to Wiring Connections below.
5
Disconnect power before working on pump, motor, pressure switch, or wiring.
Figure 5 – Removing Motor End Cover
Figure 6 – Voltage set to 230 volts, Plug Type
Figure 7 – Voltage set to 230 volts, Dial Type
End Cover Screws
Motor End Cover
Ground Screw
Voltage Change Plug
Ground Screw
Voltage Change Dial
Power Lead Terminals
Power Lead Terminals
Page 6
ELECTRICAL
Ground motor before connecting to electrical power supply.
Failure to ground motor can cause severe or fatal electrical shock hazard.
Explosion hazard. Do not ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on
electrical connections.
Supply voltage must be within ±10% of
nameplate voltage. Incorrect voltage can cause fire or serious damage to motor and voids warranty. If in doubt consult a licensed electrician.
Use wire size specified in Wiring Chart (Table II,
Page 7). If possible, connect pump to a separate branch circuit with no other appliances on it.
Wire motor according to diagram on motor
nameplate. If nameplate diagram differs from diagrams above, follow nameplate diagram.
WIRING CONNECTIONS
1. Install, ground, wire and maintain this pump in compliance with the National Electrical Code (NEC) or the Canadian Electrical Code (CEC) and with all local codes and ordinances that apply. Consult your local building inspector for local information.
2. Make sure that the voltage, frequency and phase (single phase or three phase) of the power supply agree with that stamped on the motor nameplate. If in doubt, check with the power company.
3. Some models are equipped with three phase motors. Three phase motors require magnetic starters and can run in either direction, depending on how they are connected to the power supply.
NOTICE: Dual voltage motors without cords are factory wired for 230 volts. If necessary, reconnect the motor for 115 volts, as shown. All cord connected motors are wired for 115 volts (See Page 5). Do not alter the wiring in single voltage motors.
Install, ground, wire, and maintain your pump in comliance with the National Electrical Code (NEC) or the Canadian Electrical Code (CEC), as applicable, and with all local codes and ordinances that apply. Consult your local building inspector for code information.
NOTICE: Clamp the power cable to prevent strain on the terminal screws.
NOTICE: Your Motor Terminal Board (under the motor end cover) looks like one of those shown above. Do not change motor wiring if line voltage is 230 volts. Connect power supply as shown for your supply voltage.
NOTICE: Some models are equipped with three phase
motors. Three phase motors require magnetic starters and can run in either direction, depending on how they are connected to the power supply.
6
For All 3-phase and TEFC Motors: Follow the wiring diagram on the motor junction box or on the motor nameplate.
Page 7
To Check For Proper Rotation – 3 Phase Motors
Risk of electrical shock.
1. Be sure power is disconnected to motor when working on electrical connections.
2. Remove the motor end cover, exposing motor shaft. Momentarily start pump. If hookup is correct, the shaft will rotate clockwise.
3. If rotation is not clockwise, reverse any two leads to the starter. The rotation will now be correct.
GROUNDING THE MOTOR
Ground the pump permanently using a wire of size and type specified by local or National Electrical Code.
Models (HP7C and HP7D Series Only) with factory installed cord and plug:
Risk of electric shock. This equipment is
only for use on 115V and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug. To reduce the risk of electric shock, be certain that it is connected to a properly grounded, grounding-type receptacle. Do not modify or remove plug. Make sure pump circuit meets National Electrical Code. To avoid dangerous electrical shock hazard, keep cord dry at all times.
Models without cord and plug:
1. Connect ground wire first. Connect the ground first, then to green grounding terminal provided under motor canopy (see Figures 6 and 7) identified as GRD. Make ground connection to this terminal. Do not connect motor to electrical power supply until unit is permanently grounded; otherwise serious or fatal electrical shock hazard may be caused.
2. For best ground connection, connect to a grounded lead in the service panel or to a metal underground water pipe or well casing at least 10 ft. long. If plastic pipe or insulated fittings are used, run ground wire directly to the metal well casing or use ground electrode furnished by the power company.
7
TABLE II - RECOMMENDED FUSING AND WIRING
Branch
Max. Fuse
Wire Length
Motor Motor Volts/ Load Rating 0’-100’ 101-200’ 201-300’
Type H.P. Phase Amps Amps
AWG Wire Size
ODP 1/2 115/230/1 12.4/ 6.2 20/15 12/14 10/14 8/14 ODP 1/2 230/460/3 3.1/1.55 15/15 14/14 14/14 14/14
ODP 3/4 115/230/1 14.8/7.4 20/15 12/14 8/14 6/14 ODP 3/4 230/460/3 3.6/1.8 15/15 14/14 14/14 14/14
ODP 1 115/230/1 19.2/9.6 25/15 10/14 8/14 6/12 ODP 1 230/460/3 4.7/2.35 15/15 14/14 14/14 14/14
ODP 1-1/2 115/230/1 24/12 30/15 10/14 6/12 6/12 ODP 1-1/2 230/1 12.0 15 14 14 12 ODP 1-1/2 230/460/3 6.8/3.4 15/15 14/14 14/14 14/14
ODP 2 115/230/1 26/13 35/20 8/12 6/12 4/10 ODP 2 230/1 10.4 15 14 14 14 ODP 2 230/460/3 6.0/3.0 15/15 14/14 14/14 14/14
ODP 3 208-230/1 15.0 20 12 12 10 ODP 3 200-230/460/3 11.5/5.8 15/15 14/14 14/14 12/14
TEFC 1 115/230/1 18/9 25/15 10/14 8/14 8/12 TEFC 1 208-230/460/3 4.8/2.4 15/15 14/14 14/14 14/14
TEFC 1-1/2 230/1 10.4 15 14 14 12 TEFC 1-1/2 208-230/460/3 6.0/3.0 15/15 14/14 14/14 14/14
TEFC 2 230/1 11.7 15 14 10 8 TEFC 2 208-230/460/3 7.0/3.5 15/15 14/14 14/14 14/14
TEFC 3 230/1 TEFC 3 208-230/460/3 7.0/3.5 15/15 14/14 14/14 14/14
Page 8
8
MAINTENANCE
Pump Disassembly
Hazardous voltage. Can shock, burn or
cause death. Disconnect power to pump before servicing.
Tools required:
1. 7/16" open end wrench (2 required).
2. Flat blade screwdriver with insulated handle.
3. Work bench with vise recommended.
4. Pliers or similar tool.
5. Pipe wrench.
Impeller Stack Changeout (See Figure 8)
Remove pump from service and mount vertically in vise (if available) motor side down. Hold at center of motor. It may be desirable to wrap motor with a shop rag to protect outside surface.
Proceed as follows:
1. Attach pipe wrench to flats on discharge connection and turn clockwise to remove (left hand threads).
2. Remove screws holding motor canopy and remove canopy. Pull straight off as shown. Leave switch wires attached (if present).
Capacitor voltage may be hazard-
ous. To discharge capacitor, hold insulated handle
screwdriver by the handle and short capacitor term­inals together. Do not touch metal screwdriver blade or capacitor terminals.
3. Unscrew the overload and move it aside. Do not disconnect wires. Slide 7/16" open end wrench in behind spring loaded centrifugal switch as shown. Place on motor shaft flats to hold shaft stationary.
4. With one 7/16" wrench in place on motor shaft, place second wrench on shaft hex at pump end and unscrew impeller stack by turning counter-clockwise.
5. Once loose from motor shaft, hold shaft by snap ring using a pliers or similar tool, and pull stack from shell. You may have to apply a back and forth motion to break stack loose from shell.
To assemble with replacement impeller stack, keep pump in the vertical position, motor down, and reverse instructions 1 through 5.
Assembly hints:
A. Apply a soapy water solution to suction and
dischage O-Rings to ease seating of shell.
B. Make sure mechanical shaft seal spring is in
proper position on motor shaft.
C. On three-phase models, apply Loctite No. 271 to
motor shaft threads before reinstalling stack.
Figure 8 – Impeller stack changeout.
Discharge
1
Connection
See View A-A
3
2
Remove with
clockwise
rotation.
Remove with
Counter-clockwise
4
To rque discharge connection to 80 - 100 ft-lbs
rotation.
Snap Ring
5
at reassembly
Impeller Stack
7/16" Open End Wrench
Overload Protector (Moved for access)
Capacitor
View A-A
Motor end view with
Disconnect from power source.
A
Motor Canopy
canopy removed
3
Overload screw (remove)
7 /
16
Centrifugal Switch
1211 0605
Page 9
9
Mechanical Seal Changeout
(refer to Figures 8 and 9)
This procedure is best completed with the pump held in a vertical position, motor down. First complete “Disassembly” instructions 1 through 5 under “Impeller Stack Changeout.” (see Figure 8).
6. Remove 4 capscrews holding pump body to motor. Pump handle will come off with top capscrews.
7. Unscrew pump shell from pump body, turning clockwise (left hand threads).
8. Remove mechanical shaft seal spring and rotating half from motor shaft. Use care not to scratch motor shaft when removing rotating half.
9. Remove pump body from motor and place on flat surface, face down. Again, use care not to scratch motor shaft.
10. Use a screwdriver to push ceramic seat out from seal cavity as shown.
11. Installation of ceramic seat:
A. Turn pump body over so seal cavity is up; clean
cavity thoroughly.
B. Clean polished surface of ceramic seat with a
clean cloth.
C. Lubricate outside rubber surface of seat with
soapy water. Place cardboard washer over
polished face of seat and press into seal cavity using a 3/4" socket or a piece of 3/4" standard pipe.
D. Be sure polished surface of seat is free of dirt
and has not been damaged by insertion. Re­move excess soapy water. Dispose of card­board washer.
12. Installation of rotating half and spring:
A. Reinstall pump body on motor using extreme
caution not to hit ceramic portion of seal on motor shaft. Reattach pump body to motor using capscrews. Be sure to reinstall pump handle at this time.
B. Inspect shaft to make sure that it is clean.
C. Clean face of rotating half of seal with a clean
cloth.
D. Lubricate inside diameter of rotating half with
soapy water and slide onto motor shaft (sealing face first).
E. Place spring over motor shaft so it rests on
rotating half.
13. To complete reassembly from this point, reverse instructions 1 through 5 under “Impeller Stack
Changeout.”
NOTICE: Lubricate suction and discharge O-Rings
with soapy water for easier installation of shell.
Figure 9 – Mechanical seal changeout.
8
Rotating Half of Mechanical Seal
7
Remove shell; turn clockwise.
6
9
Remove Pump Body
3/4" pipe or 3/4" socket with extender
10
Push ceramic seat out of pump body
11
Cardboard washer (supplied w/seal)
Polished Face
Rotating Half
12
Ceramic Seat
Torque bolts to 15 - 27 Ft-lbs during reassembly.
1212 0605
Page 10
10
1
Figure 9 – Exploded view.
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
HP7E-02
HP7C-02 HP7D-02 HP7E3-02 HP7C3-02 HP7D3-02 HP10E-02 SHP10G3-02 HP10C-02 HP10D-02 HP10E3-02 HP10F-02 HP10G-02
Key HP10C3-02 HP10D3-02 HP10E311-02 HP10F3-02 HP10G3-02
No. Description Qty. 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-590PKG J218-596PKG J218-601PKG J218-883APKG J218-628APKG 1 Motor - 230/460 Volt, 3 Phase 1 AP100CH AP100DL2 AP100EH AP100FH AP100GH 2 Handle (†) 1 C54-21 C54-21 C54-21 – 3 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 4 Pump Body 1 C2-85 C2-85 C2-85 C2-85 C2-85 5 O-Ring 2 U9-430 U9-430 U9-430 U9-430 U9-430 6 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 U109-118 7 Pump Stack (7 GPM Pump) 1 P325-422 P325-423 P325-424 – 7 Pump Stack (10 GPM Pump)†† 1 P325-425 P325-426 P325-439 P325-428 P325-429
7A Nylatron Bearing
(included with Key No. 9) 1 W31112 W31112 W31112 W31112 W31112 8 Pump Shell (7 GPM Pump) 1 P56-430SSL P56-431SSL P56-432SSL – 8 Pump Shell (10 GPM Pump)††† 1 P56-460SSL P56-461SSL P56-469SSL P56-452SSL P56-432SSL 9 Discharge Assembly 1 C152-3 C152-3 C152-3 C152-3 C152-4
10 Capscrew - 3/8 x 16 x 1-1/2" 4 U30-982ZP U30-982ZP U30-982ZP U30-982ZP U30-982ZP
# Cord Connector** 1 U71-7 U71-7 – # Cord** 1 U17-402 U17-1238
REPAIR PARTS LIST
# Not Illustrated. ** Included with Model Numbers HP7C-01 and the HP7D Series Model Numbers. † Handle comes with HP7 series and HP10E series. †† Model HP10E311-02 uses Part Number P325-362. ††† Model HP10E311-02 uses Part Number P56-404SSL.
2
3
4
5
6
10
7
8
1206 0605 NCBSW/NB
5
9
7A
Page 11
11
1
Figure 10 – Exploded view.
HPS7C-01 HPS7D-01 HPS7E-01 HPS7C3-01 HPS7D3-01 HPS7E3-01 HPS10C-01 HPS10D-01 HPS10E-01 HPS10F-01 HPS10G-01
Key HPS10C3-01 HPS10D3-01 HPS10E3-01 HPS10F3-01 HPS10G3-01
No. Description Qty. 1/2 HP 3/4 HP 1HP 1-1/2 HP 2 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-590PKG J218-596PKG J218-601PKG J218-883APKG J218-628APKG 1 Motor - 230/460, 3 Phase 1 AP100CH AP100DL2 AP100EH AP100FH AP100GH 2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 17351-0009 3 Pump Body 1 C2-86SS C2-86SS C2-86SS C2-86SS C2-86SS 4 O-Ring 2 U9-430 U9-430 U9-430 U9-430 U9-430 5 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 U109-118 6 Pump Stack (7 GPM) 1 P325-422R P325-423R P325-424R – 6 Pump Stack (10 GPM) 1 P325-425R P325-426R P325-439R P325-428R P325-429R
6A Nylatron Bearing
(included with Key No. 9) 1 W31112 W31112 W31112 W31112 W31112 7 Pump Shell (7GPM) 1 P56-430SSL P56-431SSL P56-432SSL – 7 Pump Shell (10GPM) 1 P56-460SSL P56-461SSL P56-469SSL P56-452SSL P56-432SSL 8 Discharge Assembly 1 C152-4 C152-4 C152-4 C152-4 C152-4 9 Capscrew
3/8 x 16 x 1-1/2", S.S. 4 S25983 S25983 S25983 S25983 S25983
REPAIR PARTS LIST
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
2
3
4
5
9
6
7
1206 0605 NHW/NB
4
8
6A
Page 12
12
1
Figure 11 – Exploded view.
HP20H-01
HP20H3-01
HP20E-02 HP20F-02 HP20G-02 HP20HT-02
Key HP20E3-02 HP20F3-02 HP20G3-02 HP20H3T-02
No. Description Qty. 1 HP 1-1/2 HP 2 HP 3 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-601PKG J218-883APKG J218-628APKG – 1 Motor - 230 Volt, 1 Phase 1 A100GSL AE100HLL 1 Motor - 230/460 Volt, 3 Phase 1 AP100EH AP100FH AP100GH AP100HL 1 Motor - 230 Volt, 1 Phase,
TEFC 1 J218-1035
1 Motor - 208-230/460 Volt,
3 Phase, TEFC 1 J218-1036 2 Handle 1 C54-21 C54-21 C54-21 C54-21 3 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 4 Pump Body 1 C2-85A C2-85A C2-85A C2-85A 5 O-Ring 2 U9-430 U9-430 U9-430 U9-430 6 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 7 Pump Stack 1 P325-602R P325-431R P325-432R P325-718R
7A Nylatron Bearing
(included with Key No. 9) 1 W31112 W31112 W31112 W31112 8 Pump Shell 1 P56-433SSL P56-434SSL P56-452SSL P56-620SSL 9 Discharge Assembly 1 C152-3A C152-3A C152-3A C152-3A
10 Capscrew - 3/8 x 16 x 1-1/2" 4 U30-982ZP U30-982ZP U30-982ZP U30-982ZP
REPAIR PARTS LIST
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
2
3
4
5
6
10
7
8
1206 0605 NCBSW/NB
5
9
7A
Page 13
13
1
Figure 12 – Exploded view.
HPS20H-01 HPS20H3-0
HPS20E-01 HPS20F-01 HPS20G-01 HPS20HT-01
Key HPS20E3-01 HPS20F3-01 HPS20G3-01 HPS20H3T-01
No. Description Qty. 1HP 1-1/2 HP 2 HP 3 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-601PKG J218-883APKG J218-628APKG – 1 Motor - 230 Volt, 1 Phase 1 A100GSL AE100HLL 1 Motor - 230/460 Volt, 3 Phase 1 AP100EL2 AP100FH AP100GH AP100HL 1 Motor - 230 Volt, 1 Phase,
TEFC 1 J218-1035
1 Motor - 208-230/460 Volt,
3 Phase, TEFC 1 J218-1036 2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 3 Pump Body 1 C2-86SSA C2-86SSA C2-86SSA C2-86SSA 4 O-Ring 2 U9-430 U9-430 U9-430 U9-430 5 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 6 Pump Stack 1 P325-440R P325-431R P325-432R P325-718R
6A Nylatron Bearing
(included with Key No. 8) 1 W31112 W31112 W31112 W31112 7 Pump Shell 1 P56-470SSL P56-434SSL P56-452SSL P56-620SSL 8 Discharge Assembly 1 C152-4A C152-4A C152-4A C152-4A 9 Capscrew 3/8 x 16 x 1-1/2" 4 S25983 S25983 S25983 S25983
REPAIR PARTS LIST
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
2
3
4
5
9
6
7
1206 0605 NHW/NB
4
8
6A
Page 14
14
1
Figure 13 – Exploded view.
HP30E-02 HP30F-02 HP30G-02 HP30H-02 HP30E3-02 HP30F3-02 HP30G3-02 HP30H3-02 HP30ET-02 HP30FT-02 HP30GT-02 HP30HT-02
Key HP30E3T-02 HP30F3T-02 HP30G3T-02 HP30H3T-02
No. Description Qty. 1 HP 1-1/2 HP 2 HP 3 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-601PKG J218-883APKG J218-628APKG – 1 Motor - 230 Volt, 1 Phase 1 A100GSL AE100HLL 1 Motor - 230/460 Volt, 3 Phase 1 AP100EH AP100FH AP100GH AP100HL 1 Motor - 230 Volt, 1 Phase,
TEFC 1 A100FL-T AE100GL-T AE100G5L-T J218-1035
1 Motor - 208-230/460 Volt,
3 Phase, TEFC 1 AP100FL-T AP100GL-T AP100G5L-T J218-1036 2 Handle 1 C54-21 C54-21 C54-21 C54-21 3 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 4 Pump Body 1 C2-85B C2-85B C2-85B C2-85B 5 O-Ring 2 U9-430 U9-430 U9-430 U9-430 6 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 7 Pump Stack 1 P325-719R P325-720R P325-721R P325-722
7A Nylatron Bearing
(included with Key No. 9) 1 W31112 W31112 W31112 W31112 8 Pump Shell 1 P56-621SSL P56-622SSL P56-434SSL P56-615SSL 9 Discharge Assembly 1 C152-3B C152-3B C152-3B C152-3B
10 Capscrew - 3/8 x 16 x 1-1/2" 4 U30-982ZP U30-982ZP U30-982ZP U30-982ZP
REPAIR PARTS LIST
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
2
3
4
5
6
10
7
8
1206 0605 NCBSW/NB
5
9
7A
Page 15
15
1
Figure 14 – Exploded view.
HPS30E-01 HPS30F-01 HPS30G-01 HPS30H-01 HPS30E3-0 HPS30F3-01 HPS30G3-01 HPS30H3-01
HPS30ET-01 HPS30FT-01 HPS30GT-01 HPS30HT-01
Key HPS30E3T-01 HPS30F3T-01 HPS30G3T-01 HPS30H3T-01
No. Description Qty. 1HP 1-1/2 HP 2 HP 3 HP
1 Motor - 115/230 Volt, 1 Phase 1 J218-601PKG J218-883APKG J218-628APKG – 1 Motor - 230 Volt, 1 Phase 1 A100GSL AE100HLL 1 Motor - 230/460 Volt, 3 Phase 1 AP100EH AP100FH AP100GH AP100H 1 Motor - 230 Volt, 1 Phase,
TEFC 1 A100FL-T AE100GL-T AE100G5L-T J218-1035
1 Motor - 208230/460 Volt,
3 Phase, TEFC 1 AP100FL-T AP100GL-T AP100G5L-T J218-1036 2 Water Slinger 1 17351-0009 17351-0009 17351-0009 17351-0009 3 Pump Body 1 C2-86SSB C2-86SSB C2-86SSB C2-86SSB 4 O-Ring 2 U9-430 U9-430 U9-430 U9-430 5 Shaft Seal Assembly 1 U109-118 U109-118 U109-118 U109-118 6 Pump Stack 1 P325-719R P325-720R P325-721R P325-722R
6A Nylatron Bearing
(included with Key No. 9) 1 W31112 W31112 W31112 W31112 7 Pump Shell 1 P56-621SSL P56-622SSL P56-434SSL P56-615SSL 8 Discharge Assembly 1 C152-4B C152-4B C152-4B C152-4B 9 Capscrew 3/8 x 16 x 1-1/2" 4 S25983 S25983 S25983 S25983
REPAIR PARTS LIST
Hose 6’-3/4" w/Female Ends
(150 PSI Rating) PKG 83
Hose 25’-3/4" w/Male & Female Ends
(150 PSI Rating) PKG 84 Adapter 3/4" NPT x 3/4" Hose PKG 85 Nozzle - High Pressure PKG 86 Suction Vacuum Relief Valve PKG 96
THE FOLLOWING ACCESSORIES MAY BE ORDERED FOR HIGH PRESSURE BOOSTER PUMPS
2
3
4
5
9
6
7
1206 0605 NHW/NB
4
8
6A
Page 16
LIMITED WARRANTY
Sta-Rite Industries, warrants to the original consumer of the products listed below, that they will be free from defects in material and
workmanship for the Warranty Period from the date of original installation or manufacture as noted.
Product Warranty Period
Water Systems Products – jet pumps,
whichever occurs first:
small centrifugal pumps, submersible pumps 1 year from date of original installation, or and related accessories 2 years from date of manufacture
Hydro-Flow Filters 1 year from date of purchase
Signature 2000
®
Fibrewound Tanks 5 years from date of original installation
Pro-SourceTMSteel Pressure Tanks 5 years from date of original installation
Pro-SourceTMEpoxy-Lined Tanks 3 years from date of original installation
Sump/Sewage/Effluent Products 1 year from date of original installation, or
2 years from date of manufacture
Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance. In the
event a three phase submersible motor is operated with single phase power through a phase converter, or if three-leg ambient
compensated, extra-quick trip overload relays of recommended size are not used, our warranty is void.
Buyer’s only remedy and Sta-Rite Industries’ only duty is to repair or replace defective products (at Sta-Rite Industries’ choice). Buyer
agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as
soon as a problem is discovered. If warranty service is requested more than 30 days after the Warranty Period has ended, it will not be
honored.
STA-RITE INDUSTRIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES
WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration
of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and
obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications.
Sta-Rite Industries, 293 Wright St., Delavan, WI 53115
Loading...