Sta-Rite HNC-L Installation Manual

OWNER’S MANUAL
Shallow Well Jet Pumps/ Tank Systems
© 2005, Sta-Rite Industries S410 (Rev. 7/13/05)
293 Wright Street, Delavan, WI 53115
“HN” Series
Installation/Operation/Parts
For further operating, installation,
Call 1-262-728-9181
Safety 2
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
Carefully read and follow all safety instructions in this manual and on pump.
Keep safety labels in good condition. Replace missing or damaged safety labels.
ELECTRICAL SAFETY
Capacitor voltage may be hazardous. To dis-
charge motor capacitor, hold insulated handle screwdriver BY THE HANDLE and short capacitor terminals together. Do not touch metal screwdriver blade or capacitor termi­nals. If in doubt, consult a qualified electrician.
GENERAL SAFETY
Do not touch an operating motor. Modern
motors are designed to operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
Do not allow pump or any system component to freeze. To do so will void warranty.
Pump water only with this pump.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.
Keep visitors at a safe distance from the work areas.
Pump body may explode if used as a booster pump unless relief valve capable of passing full pump flow at 75 psi is installed.
WARNING
Hazardous pressure! Install pressure relief valve in discharge pipe.
Release all pressure on system before working on any component.
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply. Disconnect power before working on pump, motor or tank.
Wire motor for correct
voltage. See “Electrical” section of this manual and motor nameplate.
Ground motor before
connecting to power supply.
Meet National Electri-
cal Code, Canadian Electrical Code, and local codes for all wiring.
Follow wiring instruc-
tions in this manual when connecting motor to power lines.
Table of Contents 3
Thank you for purchasing a top quality, factory tested pump.
Page
General Safety .....................................................................................................2
Installation ........................................................................................................4,5
Connecting Discharge Piping...............................................................................6
Electrical ...........................................................................................................7,8
Preparing To Start The Pump................................................................................9
Troubleshooting..................................................................................................10
Repair Parts .......................................................................................................11
Warranty............................................................................................................12
Model Disch.
GPM at depth to water
Shut Off
HP PSI 5 Ft. 10 Ft. 15 ft. 20 Ft. 25 Ft. Pressure PSI
HNC-L 30 15.0 13.0 11.6 8.7 6.9 1/2 HP 40 12.5 11.4 10.1 8.2 6.8 70
50 8.0 6.8 6.1 4.8 3.5
HND-L 30 21.4 19.1 16.5 13.3 9.5 3/4 HP 40 20.8 18.7 15.8 13.2 9.3 67
50 13.5 11.6 10.1 7.4 2.4
HNE-L* 30 28.5 25.0 21.4 17.4 12.6
1 HP 40 28.3 24.4 21.0 17.2 12.3 67
50 21.5 18.3 10.9 3.1 1.6
Performance Chart
* Performance taken with 1-1/2 NPT suction pipe.
Model Disch.
GPM at depth to water
Shut Off
HP PSI 5 Ft. 10 Ft. 15 ft. 20 Ft. 25 Ft. Pressure PSI
HNDX 30 15.0 13.0 11.6 8.7 6.9 3/4 HP 40 12.5 11.4 10.1 8.2 6.8 70
50 8.0 6.8 6.1 4.8 3.5
HNEX 30 21.4 19.1 16.5 13.3 9.5
1 HP 40 20.8 18.7 15.8 13.2 9.3 67
50 13.5 11.6 10.1 7.4 2.4
HNFX 30 28.5 25.0 21.4 17.4 12.6
1-1/2 HP 40 28.3 24.4 21.0 17.2 12.3 67
50 21.5 18.3 10.9 3.1 1.6
Performance Chart for Export Models
Installation 4
REPLACING AN OLD PUMP
Hazardous voltage. Disconnect power to pump before work-
ing on pump or motor.
Step 1. Drain and remove the old pump. Check the old pipe for scale, lime,
rust, etc., and replace it if necessary.
Step 2. Install the pump in the system. Make sure that all pipe joints in the
suction pipe are air-tight as well as water tight.
If the suction pipe
can suck air, the pump will not be able to pull water from the well.
Step 3. Adjust the pump mounting height so that the plumbing connections
do not put a strain on the pump body. Support the pipe so that the pump body does not take the weight of piping or fittings.
You have just completed the well plumbing for your new shallow well jet pump. Please go to Page 6 for discharge pipe and tank con­nections.
WELL POINT (DRIVEN POINT) INSTALLATION (Figure 1)
Step 1. Drive the well, using “drive couplings” and a “drive cap”. “Drive
fittings” are threaded all the way through and allow the pipe ends to butt against each other so that the driving force of the maul is car­ried by the pipe and
not
by the threads. The ordinary fittings found in hardware stores are not threaded all the way through the fitting and can collapse under impact. “Drive fittings” are also smoother than standard plumbing fittings, making ground penetration easier.
Step 2. Mount the pump as close to the well as possible
Step 3. Use the fewest possible fittings (especially elbows) when connecting
the pipe from the well point to the pump suction port. The suction pipe should be at least as large as the suction port on the pump (include a check valve if your pump is not equipped with one – see Figure 1). Support the pipe so that there are no dips or sags in the pipe, so it doesn’t strain the pump body, and so that it slopes slight­ly upward from the well to the pump (high spots can cause air pockets which can air lock the pump). Seal the suction pipe joints with teflon tape or a teflon based pipe joint compound. Joints must be air- and water-tight.
If the suction pipe can suck air, the pump
cannot pull water from the well.
If one well point does not supply enough water, consider connecting two or three well points to one suction pipe.
You have just completed the suction piping for your new shallow well jet pump. Please go to Page 6 for discharge pipe and tank con­nections
CASED WELL INSTALLATION, 2" OR LARGER CASING (Figure 2)
Step 1. Mount the pump as close to the well as possible.
Step 2. Assemble the foot valve, strainer, and well pipe (see Figure 2). Make
sure that the foot valve works freely.
Step 3. Lower the pipe into the well until the strainer is five feet above the
bottom of the well. It should also be at least 10 feet below the well’s water level
while the pump is running
in order to prevent the pump
from sucking air. Install a sanitary well seal.
Figure 1: Driven Point Installation
Figure 2: Cased Well Installation
To Household Water System
Pump Priming Tee and Plug
Drive point below water level
2346 0396
Suction Pipe From Well
Priming Tee and Plug
Check Valve
Drive Coupling
Drive Point
Not
to
Scale
To Household Water System
Check Valve
Pump Priming Tee and Plug
Suction Pipe From Well
Priming Tee and Plug
Sanitary Well Seal
Well Casing
2347 0396
Not
10'
Min.
Foot Valve
to
Scale
5–10'
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