Sta-Rite EC650120M Installation Manual

EC6, EC7, EH7, HT7, SC7, SCC7,
SC9, SCC9, and EC9 Series
Submersible Effluent & Sewage/Solids Handling Pump
INSTALLATION, OPERATION, & PARTS MANUAL
SAFETY INFORMATION
Carefully read and follow all safety instructions in this manual or on pump.
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which are important but not related to hazards.
NOTICE: Pump must be installed in a vertical position only. Installing pump in any other position will void warranty.
1. To avoid serious injury and/or property damage, read these rules and instructions carefully.
2. Check your local codes before installing.You must com­ply with their rules.
3. Vent sewage or septic tank according to local codes.
4. Do not install pump in any location classified as haz­ardous by National Electrical Code, ANSI/NFPA 70-1984.
5. Pump normally runs hot. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling it.
6. Do not run pump dry. Dry running can overheat pump and will void warranty.
7. Pump is permanently lubricated. No oiling or greasing is required in normal operation. For overhaul, see instruc­tions under "Service", Page 4.
Hazardous voltage. Can shock, burn, or
cause death. During operation the pump is in water.To
avoid fatal shocks, proceed as follows if pump needs servicing:
8A Ground pump according to all applicable codes and
ordinances.
8B. Disconnect power to outlet box or circuit breakers before
servicing.
8C. To reduce risk of electric shock, take care when changing
fuses or resetting circuit breakers. Do not stand in water when working on control box or with circuit breakers.
Single Phase Pumps:
8D. When using cord and plug, plug into a grounded outlet
only. When wiring to a system control, connect pump ground lead to system ground.
Three Phase Pumps:
Risk of electrical shock. Do not remove
cord and strain relief. Do not connect conduit to pump.
8E. Three phase pumps are intended for permanent connec-
tion only. Provide strain relief at control box for power supply cord connection to box. All control components must be UL listed and suitable for end use application. Only qualified personnel should install the pump and associated control equipment.
DESCRIPTION
These pumps are designed for sewage, effluent and waste water removal, sump drainage, liquid transfer systems, cir­culation, dewatering and flood control. Pump motors range from a 115V or a 230V single phase to a 208-230V or 460V three phase. All models come with a 20’ 3-prong grounding type cord and plug.
Models SC7, SCC7, SC9 and SCC9 are rated for continu­ous duty when fully submerged in a liquid with a maximum temperature of 105° F (40.5° C).
The maximum liquid temperature for all models, except HT750120T (high temperature) is 130°F (55°C). The maxi­mum liquid temperature for HT750120T is 200°F (93.3°C).
NOTICE: This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void warranty.
© 2007 S505 (Rev. 8/20/09)
293 Wright Street • Delavan, WI 53115
2
Max. Individual Discharge Switch Setting
Model Motor Load Branch Circuit Adapter in inches (mm)
Number HP Volts Phase Amps Required (Amps) Size (inches)
On Off
EC650120M 1/2 115 1 12.0 15 2 EC650120T 1/2 115 1 12.0 15 2 18.1(460) 9.1(231) EC750120M 1/2 115 1 13.0 15 2 EC750120T 1/2 115 1 13.0 15 2 18.1(460) 9.1(231) EC7100220M 1 230 1 6.6 10 2 EC7100220T 1 230 1 6.6 10 2 18.1(460) 9.1(231) EC7100520M 1 575 3 2.7 6 2 EH750120M 1/2 115 1 12.0 15 2 EH750120T 1/2 115 1 12.0 15 2 18.1(460) 9.1(231) EH7100220M 1 230 1 8.7 10 2 EH7100220T 1 230 1 8.7 10 2 18.1(460) 9.1(231) SCC750120T 1/2 115 1 11.2 15 3 20(508) 11(279) SC750120M 1/2 115 1 11.2 15 2 SC750120T 1/2 115 1 11.2 15 2 20(508) 11(279) SC750220M 1/2 230 1 5.5 10 2 SCC775120T 3/4 115 1 12.0 15 3 20(508) 11(279) SC775120M 3/4 115 1 12.0 15 2 SC775120T 3/4 115 1 12.0 15 2 20(508) 11(279) SCC775220T 3/4 230 1 6.7 10 3 20(508) 11(279) SC775520M 3/4 575 3 1.8 6 2 HT750120T 1/2 115 1 12.0 15 2 17.8 (452) 8.8 (224)
Full Individual Branch Dischagee
Model Motor Load Circuit Required Adapter
Number HP Volts Phase Amps (Amps) Size (inches)
SC975220T, SCC975220T**** 3/4 230 1 7.5 10 2,3 SC975220M, SCC975220M 3/4 230 1 7.5 10 2,3 SC975320M, SCC975320M 3/4 208-230 3 8.0 10 2,3 SC975420M, SCC975420M 3/4 460 3 4.0 10 2,3 SC9100220M, SCC9100220M 1 230 1 8.5 15 2,3 SC9100220T, SCC9100220T**** 1 230 1 8.5 15 2,3 SC9100320M, SCC9100320M 1 208-230 3 8.5 15 2,3 SC9100420M, SCC9100420M 1 460 3 4.1 10 2,3 SCC9100520M 1 575 3 3.5 6 3 SC9150220M, SCC9150220M 1-1/2 230 1 12.0 15 2,3 SC9150320M, SCC9150320M 1-1/2 208-230 3 9.0 15 2,3 SC9150420M, SCC9150420M 1-1/2 460 3 4.7 10 2,3 SCC9150520M 1-1/2 575 3 3.8 6 3 SC9200220M, SCC9200220M 2 230 1 13.0 15 2,3 SC9200320M, SCC9200320M 2 208-230 3 10.0 15 2,3 SC9200420M, SCC9200420M 2 460 3 5.3 10 2,3 SCC9200520M 2 575 3 4.2 10 3 EC9200220M 2 230 1 11.0 15 2 EC9200320M 2 208-230 3 7.5 10 2 EC9200420M 2 460 3 3.8 6 2
SPECIFICATIONS – EC6, EC7, EH7, HT7, SC7, SCC7 SERIES
SPECIFICATIONS – SC9, SCC9, EC9 SERIES
GPM AT TOTAL FEET
Model 10 20 30 40 50 60 70 80
CAPACITY GALLONS/MINUTE
EC650120M 90 75 60 35 50 EC650120T 90 75 60 35 50 EC750120M 110 95 80 60 35 59 EC750120T 110 95 80 60 35 59 EC7100220M 100 95 90 80 65 40 9 72 EC7100220T 100 95 90 80 65 40 9 72 EC7100520M 100 95 90 80 65 40 9 72 EH750120M 60 60 60 55 50 30 5 71 EH750120T 60 60 60 55 50 30 5 71 EH7100220M 62 62 62 62 60 50 40 20 89 EH7100220T 62 62 62 62 60 50 40 20 89
No flow
at height
shown
below
GPM AT TOTAL FEET
Model 10 20 30 40
CAPACITY GALLONS/MINUTE
SCC750120T 100 40 26 SC750120M 100 40 26 SC750120T 100 40 26 SC750220M 100 40 26 SCC775120T 115 60 28 SC775120M 115 60 28 SC775120T 115 60 28 SCC775220T 115 60 28 SC775520M 115 60 28 HT750120T* 65 60 50 30 48
No flow
at height
shown
below
PERFORMANCE – EC6, EC7, EH7, HT7, SC7, SCC7 SERIES
**** Model numbers ending in “T” include Float Switch model number PW217-224. Float Switch PW217-224 turns on at 22” and turns off at 13”.
* Flows are for 200° F water temperature.
INSTALLATION
Risk of electrical shock. Can burn or kill.
Do not lift pump by power cord. See “Cord Lift Warning” on Page 5.
NOTICE: Install pump on a hard, level surface (cement, asphalt, etc.). Never place pump directly on earth, clay or gravel surfaces. Basin must be at least 18’’ (457 mm) in diameter and 30’’ (762 mm) deep.
Piping:
Piping must not be smaller than pump discharge. When installed in a sewage system, pipe must be capable of
handling semi-solids of at least 2’’ (51mm) diameter. When installed in an effluent system, pipe must be capable
of handling semi-solids of at least 3/4’’ (19 mm) diameter. The rate of flow in the discharge pipe must keep any solids
present in suspension in the fluid. To meet minimum flow requirements of 2 ft. per second (61 cm/sec) in discharge line, size pipe as follows:
A Pipe Size Of: Will Handle a Flow Rate Of:
2’’ (51 mm) 21 GPM (79.5 L/M) 2-1/2’’ (64 mm) 30 GPM (113.5 L/M) 3’’ (76 mm) 48 GPM (182 L/M)
In a sewage system use a 2’’ (51 mm) min. check valve in pump discharge to prevent backflow of liquid into sump basin. The check valve should be a free flow valve that will easily pass solids. Be sure check valve installation complies with local codes.
In an effluent system use a 1-1/2’’ (38 mm) min. check valve in pump discharge to prevent backflow of liquid into pump basin. The check valve should be a free flow valve that will easily pass solids. Be sure check valve installation complies with local codes.
NOTICE: For best performance of check valve when handling solids, do not install it with discharge more than 45° above the horizontal. Do not install check valve in a vertical position as solids may settle in valve and prevent opening on startup.
Drill a 3/16’’ (5 mm) hole in discharge pipe about 1 to 2’’ (25-50 mm) above pump discharge connection (but below check valve) to prevent airlocking the pump.
Electrical
Hazardous voltage. Can shock, burn, or
cause death. When installing, operating, or servicing this
pump, follow safety instructions below.
1. DO NOT splice the power cord, submerge electrical cord
plug, or use extension cords.
2. DO NOT handle or service pump while it is connected to
power supply.
3. DO NOT operate pump unless it is properly grounded.
Wire pump directly into grounded terminal block in auto­matic float or pump controller box. Power cord on 1-phase units is a 3-wire conductor with 3-prong grounding-type plug. Do not modify cord or plug. When using with plug-in receptacle, plug pump into a 3-wire, grounded, grounding­type receptacle only. Connect pump according to all applicable codes.
For automatic operation, plug or wire pump into an automatic float switch or pump controller. For continuous operation, plug directly into an electrical outlet or wire directly into switch box. Connect pump to its own individual branch circuit with nothing else on the circuit. See Specifications Chart (Page 2) for fuse or circuit breaker sizes.
Risk of electrical shock and fire. Be sure that power supply information (Voltage/Hertz/Phase) on pump motor nameplate matches incoming power supply exactly. Install pump according to all electrical codes that apply.
Models with an automatic float switch are factory set with a 4’’ tether length. This tether length can be adjusted to accom­modate a variety of pumping ranges. (See performance graph, Page 4). The installer must ensure that the switch does not become obstructed and that the range is set so the liquid level remains a minimum of 2’’ above pump suction at the lowest level, and below the basin inlet pipe at the highest level.
Overloads - Single Phase
In single-phase units, an automatic overload protector in the motor will protect motor from burning out due to overheating/ overloading. When motor cools down, protector automatically resets and start motor.
If overload trips frequently, check for cause. It could be a stuck impeller, wrong/low voltage, or electrical failure in motor. If an electrical failure in the motor is suspected, have it serviced by a competent repairman.
3
PERFORMANCE SC9, SCC9, EC9 SERIES
GPM AT TOTAL FEET
Model 10 20 30 40 50 60 70
CAPACITY GALLONS/MINUTE
SC975220T 160 105 29 SCC975220T 160 105 29 SC975220M 160 105 29 SCC975220M 160 105 29 SC975320M 160 105 29 SCC975320M 160 105 29 SC975420M 160 105 29 SCC975420M 160 105 29 SC9100220M 185 140 80 38 SCC9100220M 185 140 80 38 SC9100220T 185 140 80 38 SCC9100220T 185 140 80 38 SC9100320M 185 140 80 38 SCC9100320M 185 140 80 38 SC9100420M 185 140 80 38 SCC9100420M 185 140 80 38 SCC9100520M 185 140 80 38 SC9150220M 215 175 120 40 43 SCC9150220M 215 175 120 40 43 SC9150320M 215 175 120 40 43 SCC9150320M 215 175 120 40 43 SC9150420M 215 175 120 40 43 SCC9150420M 215 175 120 40 43 SCC9150520M 215 175 120 40 43 SC9200220M 230 190 150 100 30 54 SCC9200220M 230 190 150 100 30 54 SC9200320M 230 190 150 100 30 54 SCC9200320M 230 190 150 100 30 54 SC9200420M 230 190 150 100 30 54 SCC9200420M 230 190 150 100 30 54 SCC9200520M 230 190 150 100 30 54 EC9200220M 145 142 130 110 95 75 42 80 EC9200320M 145 142 130 110 95 75 42 80 EC9200420M 145 142 130 110 95 75 42 80
No flow
at height
shown
below
Control Panel Overload Adjustment – Three Phase
NOTICE: Control panel not provided with pump. See control
panel installation and operating instructions before adjusting overload setting.
For pumps with a nameplate service factor of 1.0, set over­load protective device to nameplate full load current.
For pumps with a nameplate service factor of 1.15 or higher, set overload protective device to 1.09 times the nameplate full load current.
Size overload protective device so that trip current is 115% of final setting as selected above.
SERVICE
Pump is permanently lubricated. No oiling or greasing is required in normal service.
NOTICE: Do not allow pump to run in a dry sump. It will void the warranty and may damage the pump.
Hazardous voltage. Can shock, burn, or
cause death. Before servicing pump, disconnect electrical
power to pump and control switch. After removing basin cover and necessary discharge piping,
lift pump out of basin.
Risk of electrical shock. Can burn or kill.
Do not lift pump by power cord. See “Cord Lift Warning”. Place pump in an area where it can be cleaned thoroughly.
Remove all scale and deposits on pump. Submerge pump in disinfectant (chlorox or chlorine) for at
least one hour before disassembling pump. The pump motor housing contains a special lubricating oil.
Keep oil clean and free of water at all times.
NOTICE: Whenever motor cover is being removed for ser­vice, remove oil and replace with new oil at reassembly. Use only oil listed in parts list (Part No. U197-8A). When filling with new oil, DO NOT overfill. To allow room for expansion, oil level with cold motor should be about 1/4’’ (6 mm) above top of motor assembly.
Impeller, Seal, and Capacitor Replacement – EC6/EC7/EH7/SC7/SCC7/HT7 Series
Risk of electrical shock. Disconnect electri­cal power before doing any service work on pump!
Refer to assembly drawings on Page 6.
Disassembly
1. Unscrew hex-head cap screws, remove motor assembly
from volute and set it on its side in a clean area.
2. Remove oil plug. Turn pump upside down to drain oil.
3. Hold impeller; remove impeller nut and washer.
4. Unscrew impeller (turn counter-clockwise) for cleaning.
Risk of electric shock. Before touching capacitor, discharge it by shorting the terminals together with an amber handled screwdriver.
5. Loosen cord nut and gently pull cord assembly out from motor cover. Disconnect wires from cord set (wires and connector are color coded for reassembly).
6. Unfasten socket head screws holding motor cover to seal plate and remove motor cover.
7. If replacing capacitor, remove wires from capacitor. Remove capacitor.
8. Remove rotating half of seal off of shaft.
9. Cradle motor assembly so that it stands vertically with motor shaft extending out of the bottom.
10. Remove through bolts from motor assembly. Remove motor and shaft from seal plate.
11. Working from back of seal plate, tap primary seal head out of seal plate; thoroughly clean seat cavity.
Re-assembly
NOTICE: Make sure that seal faces are clean and undam-
aged. Apply Permatex #2 or equivalent sparingly to outside edge of seal body (with spring) Figure 1.
1. Press new seal body into cavity in seal plate (Figure 1).
4
Pumping Range (Inches)
6 1014182226303438"
5.5"
6
10
14
18
22
26"
Tether Length (Inches)
3.5"
413 0893
Permatex here
Impeller side of seal plate
Press seal into cavity
Figure 1
Performance Graph – Tether Length vs. Pumping Range
2. Reinstall motor and shaft to seal plate using the four through bolts removed in step 10 under “Disassembly”.
NOTICE: Do not overtighten through bolts!
3. Slide new rotating half of seal onto shaft (Figure 2). NOTICE: Do not nick or scratch the silicon carbide seal
face when passing it over shaft shoulder. Seal faces must be clean and undamaged or seal may leak.
4. Reassemble impeller, washer, and impeller nut.
5. Install new capacitor. See below for electrical connec­tions to capacitor.
6. Inspect O-Ring carefully; replace if damaged. If it is not nicked or scratched, clean and reinstall.
NOTICE: It is good practice to replace O-Ring each time pump is serviced.
7. Reinstall capacitor cover, feeding wire through connector hole, then reconnect cord wires to connector. Reference color code markings.
8. Fill motor with clean dielectric oil (Part No. U197-8A). To allow room for expansion, oil level with cold motor should be about 1/4’’ (6 mm) above top of motor assembly.
For three phase wiring connections, see the “Three Phase Wiring Connection” diagrams on Page 8.
5
White
Red
Black
Green
Black
Capacitor
1308 1094
White
White
Red
Red
Black
Green
Green
Black
Slide ceramic part onto shaft.
Figure 2
Capacitor Connections (Single Phase Only)
Motor leads
HT7 only
Leads from
Stator
1. Attempting to lift or support pump by power cord can damage cord and cord connections.
2. Cord may pull apart, exposing bare wires with possibility of fire or electrical shock.
3. Lifting or supporting pump by power cord will void warranty.
4. Use lifting ring or handle on top of pump for all lifting/lowering of pump. Disconnect power to pump before doing any work on pump or attempting to remove pump from sump.
Risk of electrical shock. Can burn or kill. Do not lift pump by
power cord.
WARNING
CORD LIFT WARNING
6
REPAIR PARTS – EC6, SC7, SCC7, EC7, EH7 AND HT7 SERIES
SC7/SCC7 EC6/EC7/EH7
HT7
1306 1094 HT7
Rope Handle Ring
Oil Fill Plug
U78-57DV
Volute
See Chart
Impeller See Chart
Shaft Seal, Stationary Head Assembly
Motor Assembly
See Chart
Motor Cover
1/4" Hex Capscrew (4)
Seal Plate
7/16" Hex Nut
U36-33SS
Not Shown
Capscrew, 1/4-20 x 1" Soc Hd. Screw (4)
U30-475SS
O-Ring
U9-365
Float Switch
PW217-25A
Bosses tapped 1/2" NPT
Power Cord Assembly
PW217-282
Dielectric Oil (Qt -3 Required) U197-8A
NOTE: Pump uses 2.6 Qts.
Shaft Seal, Rotating Mating Ring
U30-883SS
PW18-53A
PW18-54D
U97-102SS
U9-439A
U9-439B
Capscrew, U30-539SS
Float Switch Cord Clamp, CC0030-13
Power Cord Assembly See Chart
Float Switch Cord Clamp, CC0030-13**
Capscrew, U30-539SS**
Rope Handle Ring U97-102SS Oil Fill Plug U78-57DV
Capacitor See Chart
Rope Handle Ring
U97-102SS
(Included with Motor Housing)
Oil Fill Plug
U78-57DV
Power Cord Assembly
See Chart
Capscrew, U30-539SS**
Float Switch Cord Clamp, CC0030-13**
Float Switch See Chart
1/4-20 Soc Hd. Screw (4) U30-53SS
O-Ring
U9-365
** Included with models having a tether switch
7/16" Hex Nut
U36-33SS
Not Shown
Motor Through Bolts (4) U30-941
Dielectric Oil (Qt -3 Required) U197-8A
NOTE: All models use 2.6 qts.
Motor Assembly See Chart
Motor Cover PW18-54C
1/4" Hex Capscrew (4) U30-883SS
Seal Plate PW18-53A
Volute See Chart
Shaft Seal, Stationary Head Assembly
U9-439A
Shaft Seal, Rotating Mating Ring
U9-439B
Impeller See Chart
1306 1094 SC7
Capacitor
See Chart
Motor Assembly
See Chart
Motor Cover
PW18-54C
1/4" Hex Capscrew (4)
U30-883SS
Seal Plate
PW18-53A
Volute
See Chart
Shaft Seal,
Stationary Head Assembly
U9-439A
Shaft Seal,
Rotating Mating Ring
U9-439B
Impeller
See Chart
1/4-20 x 1" Capcrew (4)
7/16" Hex Nut
U36-33SS
Not Shown
Dielectric Oil (Qt -3 Required) U197-8A
NOTE: All models use 2.6 Qts.
**Included with models having a tether switch
Float Switch
See Chart
U30-53SS
O-Ring
U9-365
1306 1094 EC7 Series
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