Spicer Drive Axles Illustrated Parts List

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Spicer Drive Axles Illustrated Parts List

Spicer® Drive Axles

Ilustrated Parts List

Spicer® All Wheel 4 x 4 Drive System

AXIP-0400

November 1999

The Spicer® 4x4 Drive System

Axle models and other equipment covered in this publication are listed below.

Spicer Model No. Identification

 

Axle Capacity Axle Gearing Types

®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for 4x4 Rear Axle Systems

 

 

 

 

 

 

 

 

+190S4

Single Reduction*

 

190

 

S

 

4

 

 

19,000 lbs.

+190T4

Dual Range

 

 

 

 

 

 

 

+190P4

Double Reduction

Capacity

 

 

 

 

 

 

 

Power Divider with

 

 

 

220S4

Single Reduction*

(x 100)

 

 

 

 

 

 

4x4 Transfer Gearing

 

22,000 lbs.

220T4

Dual Range

 

 

 

 

 

 

 

18,500 lbs.

Gearing

 

 

 

220P4

Double Reduction

 

 

 

*S-Single Reduction

 

 

 

230S4

Single Reduction*

 

 

 

T-Dual Range

 

23,000 lbs.

230T4

Dual Range

 

 

 

P-Double Reduction

 

 

 

230P4

Double Reduction

 

 

 

C-Single Reduction with

 

 

 

 

 

 

 

 

 

 

 

260S4

Single Reduction*

 

 

 

 

 

Controlled Traction

 

26,000 lbs.

 

 

 

 

 

 

 

 

 

 

 

 

 

260T4

Dual Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

260P4

Double Reduction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300S4

Single Reduction*

 

 

 

 

 

 

 

 

 

 

 

 

 

30,000 lbs.

300T4

Dual Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300P4

Double Reduction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350S4

Single Reduction*

 

 

 

 

 

 

 

 

 

 

 

 

 

35,000 lbs.

350T4

Dual Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350P4

Double Reduction

*Available with Controlled Traction Differential +Supersedes 185S4, 185T4, 185P4

Table of Contents

 

 

Page

 

 

Page

4x4 Rear Axle

 

 

 

 

Differential Carrier Assembly

 

Single Reduction w/Controlled

 

(Exploded View and Parts List)

4

 

Traction Differential . . . . . . . . . . . . . . . . . . . . .

. 22

Single Reduction . . . . . . . . . . . . . . . . . . . . . . .

Double Reduction

22

Single Reduction w/Controlled

 

 

Single-Speed Steer/Drive Axle

 

 

Traction Differential . . . . . . . . . . . . . . . . . . . . .

. . 10

23

Dual Range or

 

 

w/Dual Range Rear Axle . . . . . . . . . . . . . . . .

 

Shift Units

24

 

Planetary Double Reduction

16

 

Lockup Shift Units

 

Shift Systems

 

. . 25

Single Reduction . . . . . . . . . . . . . . . . . . . . . . .

. . 22

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 27

3

4x4 Rear Axle Differential Carrier

Models 190S4, 220S4, 230S4, 260S4, 300S4, 350S4

Single Reduction -

4

5

 

 

Item

 

 

 

 

 

 

 

 

Qty.

190S4

230S4

300S4

 

 

 

 

 

 

 

 

 

 

Part Name

per

 

 

No.

 

 

 

 

 

 

 

Axle

220S4

260S4

350S4

 

 

1 Diff. Carrier& Bearing Cap Assy

1

115690

106710

106710

 

 

 

 

 

Carrier (NSS)

 

 

 

 

128107R

110500

110500

 

 

 

 

 

Includes 2-4, 7, 8

 

 

 

Note 2

Note 2

 

2

Cap Screw

 

 

 

 

4

127179

32732

32732

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Flat

Washer

 

 

 

4

26772

32912

32912

 

 

4

Lockwire

 

 

 

 

 

4

90538

12563

12563

 

 

5

Adjuster

Lock

 

(RH)

1

14275

45448

45448

 

 

 

 

 

Adjuster

Lock

(LH)

1

13377

14275

14275

 

 

6

Cotter

Pin

(RH)

 

1

90876

-

-

 

 

 

 

 

Cotter

Pin

(LH)

 

1

90873

90876

90876

 

 

7

Filler

 

Plug

 

 

 

 

1

90325

90325

90325

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Dowel

Pin

 

 

 

 

2

7641

7641

7641

 

 

 

9

Cap

Screw

(RH)

2

-

12562

12562

 

 

10

Lockwire

 

 

 

 

 

4

-

12563

12563

 

 

11

Dowel

Bushing

(RH)

2

-

32730

32730

 

 

12

Expansion

Plug

(Upper)

1

-

30703

30703

 

 

 

 

 

Expansion

Plug

(Lower)

1

-

9797

9797

 

 

13

Shift

Fork

Cover

1

-

45521

45521

 

 

14

Cap

Screw

 

 

 

2

-

20807

20807

 

 

15

Lockwashers

 

 

 

2

-

90415

90415

 

 

16

Bearing

Adjuster

(RH)

1

31562

79898

79898

 

 

 

 

 

Bearing

Adjuster

(LH)

1

110243

21637

21637

 

 

17

Bearing

Cup

(RH)

1

90943

19529

19529

 

 

 

 

 

Bearing

Cup

(LH)

1

9803

15092

15092

 

 

18

Bearing Cone (RH)

1

6082

27666

27666

 

 

 

 

 

Bearing

Cone

(LH)

1

27813

27876

27876

 

 

19RING GEAR & DRIVE PINION SET (Matched Parts)

See separate listing on page 21

 

20

Ring Gear Fasteners (Bolt)

16

67586

67586

67586

 

 

 

 

(Nut) - Order Kit 70745

16

60600

60600

60600

 

 

 

WHEEL DIFF. CASE KIT Includes Items 21-22

 

 

-

-

 

 

 

 

Ratios

3.55-5.29

1

106397

 

 

 

 

Ratios

5.57-7.17

1

94799

-

-

 

 

 

 

Ratios

3.70-4.11

 

-

98610

98610

 

 

 

Ratios

4.33-6.67

1

-

98611

98611

 

 

21 Diff. Case (Plain Half) (NSS)

1

210017

86777

86777

 

 

 

Diff. Case (Flanged Half) (NSS)

 

 

-

-

 

 

 

 

Ratios 3.55-5.29

1

103865

 

 

 

 

Ratios 5.57-7.17

1

88677

-

-

 

 

 

 

Ratios 3.70-4.11

1

-

88501

88501

 

 

 

Ratios 4.33-6.67

1

-

86776

86776

 

 

22

Cap Screw

12

96271

88503

88503

 

 

 

WHEEL DIFF. SIDE GEAR & PINION KIT

 

-

 

102546

 

 

Includes Items 23-27

1

114472

 

 

190S4 - 39 Inv Spline, 230S4 - 36 Inv Spline (Note 3)

1

114469

-

-

 

 

 

 

220S4 - 41 Inv Spline (Note 1), 300S4 - 39 Inv Spline

1

114470

-

-

 

 

 

 

WHEEL DIFF. KIT LESS SIDE GEARS

1

118748

118749

118749

 

 

Includes Items 24-27

 

 

 

 

 

 

 

 

 

 

23

Side Gear

2

 

93401

86779

 

 

 

190S4 - 39 Inv Spline, 230S4 - 36 Inv Spline

2

110525

 

 

 

 

 

 

220S4 - 41 Inv Spline, 300S4 - 39 Inv Spline

2

110527

 

 

 

 

 

24 Side Gear Thrust Washer

2

27827

27274

27274

 

 

 

 

 

 

 

 

 

 

 

25

Side Pinion

4

104139

86780

86780

 

Note 1: Complete No-Spin Unit Available, Part No. 110830 - 41 Inv Spline

Note 2: 106710 Assy Contains Items 2-4, 7-8, 10-13, & 107276 RTV

Note 3: Complete No-Spin Unit Available, P/N 110831 - 36 Inv Spline

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

 

 

Qty.

190S4

230S4

300S4

 

 

 

 

 

 

 

Part Name

per

 

 

No.

 

 

 

 

 

Axle

220S4

260S4

350S4

 

26

Side

Pinion

Thrust

Washer

4

27810

86781

86781

 

 

 

27

Spider

 

 

 

 

1

38289

86778

86778

 

 

 

28

Pilot

Bearing

 

 

1

129175

126187

126187

 

 

 

29

Bearing

Cone

(Inner)

1

85439

14218

14218

 

 

 

 

 

Bearing

Cone

(Outer)

1

110846

14218

14218

 

 

 

30

Spacer

Washer

 

1

-

78904

78904

 

 

 

31

Bearing Spacer

 

AR

 

 

 

 

 

 

 

 

See separate listing on page 9

 

 

 

 

 

 

 

32

Bearing

Cup

(Inner)

1

14217

14217

14217

 

 

 

 

 

Bearing

Cup

(Outer)

1

35502

14217

14217

 

 

 

33

Bearing

Cage

Shim

.003"

AR

45461

45461

45461

 

 

 

 

 

 

 

 

 

 

.005"

 

62829

62829

62829

 

 

 

 

 

 

 

 

 

 

.010"

 

45462

45462

45462

 

 

 

 

 

 

 

 

 

 

.020"

 

62830

62830

62830

 

 

 

 

 

 

 

 

 

 

.030"

 

45463

45463

45463

 

 

 

34

Bearing Cage & Cup Assy

 

-

78914

78914

 

 

 

 

 

Includes Item 32 (Cage 78932)

1

 

 

 

 

 

Ratios 3.55-3.70 (Cage 110730)

1

110731

-

-

 

 

 

 

 

Ratios all others (Cage 110732)

1

110733

-

-

 

 

 

35

Cap Screw

 

 

 

6

62158

62158

62158

 

 

 

36

Lockwashers

 

 

 

6

37207

37207

37207

 

 

 

37

Helical

Gear

 

 

 

1

111310

98390

98390

 

 

 

38

Helical Gear Spacer

 

 

 

-

-

 

 

 

 

 

Ratios

3.55-3.70

 

1

111316

 

 

 

 

 

Ratios

all others

 

1

111311

-

-

 

 

 

39

Outer Pinion Support Bearing & Race

1

111314

78916

78916

 

 

 

40

Snap Ring

 

 

 

1

111315

78937

78937

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

Slotted Nut

 

 

 

1

118854

119353

119353

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

Roll

Pin

 

 

 

1

118855

118807

118807

 

 

 

 

 

 

 

 

 

 

 

 

 

43

Input Shaft Bearing Cup (Outer)

1

98388

98385

98385

 

 

 

 

 

Input Shaft Bearing Cup (Inner)

1

90951

98388

98388

 

 

 

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

44

Input Shaft Bearing Cone (Outer)

1

91136

98384

98384

 

 

 

 

 

Input Shaft Bearing Cone (Inner)

1

91136

98387

98387

 

 

 

 

 

 

 

 

 

 

 

 

45

Input Shaft & Helical Gear

1

111384

-

-

 

 

 

46

Helical

Gear

 

 

 

1

 

98389

98389

 

 

 

 

 

 

 

 

 

 

 

 

 

47

Power Divider Cover & Plug Assy

1

113602

-

-

 

 

 

 

 

(Cover 111300) Includes Items 51,52

1

-

111368

111368

 

 

 

 

 

Power Divider Cover (Cover 111375-NSS) Includes 39-40, 43

 

 

 

48

Carrier Cover Cap Screw

4

90069

-

-

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

Long

 

 

 

 

4

12063

-

-

 

 

 

 

 

12Pt

 

 

 

 

 

 

81855

-

-

 

 

 

 

 

Medium

 

 

 

1

-

90069

90069

 

 

 

 

 

Long

 

 

 

 

1

-

9309

9309

 

 

 

49

Lockwashers

 

 

 

9

90417

90417

90417

 

 

 

50

Dowel

Pin

 

 

 

2

7641

7641

7841

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51

Pipe

Plug

 

 

 

2

90325

-

-

 

 

 

 

 

 

 

 

 

 

 

 

52

Expansion Plug

 

1

9797

-

-

 

 

 

53

Lockout Cover Plate

1

111673

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

Cap

Screw

 

 

 

2

20807

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

Lockwashers

 

 

 

2

90415

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

56

Pump Cover Plate

 

1

111674

-

-

 

 

 

 

 

 

 

 

 

 

57

Cap

Screw

 

 

 

4

79363

-

-

 

 

 

 

58

Lockwashers

 

 

 

4

90419

-

-

 

 

 

59

Input

Shaft

(Note

4)

1

-

98393

98393

 

 

 

 

 

 

 

 

Note 4:

98393

Being

Replaced By 129315 Input Shaft w/(Metric

Thread),

126155 Nut

(Metric),

126242 Washer

7

 

 

 

Item

 

Qty.

190S4

230S4

300S4

 

 

 

Part Name

per

 

 

 

No.

Axle

220S4

260S4

350s4

 

 

60

Bearing Spacer

1

-

39483

39483

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

Input Bearing Cover Shim .003"

AR

45498

78918

78918

 

 

 

 

 

.005"

 

70709

78919

78919

 

 

 

 

 

.010"

 

45499

78920

78920

 

 

 

 

 

.020"

 

85406

 

 

 

 

 

 

62

Input Bearing Cover, Cup & Seal Assy

1

110808

98382

98382

 

 

 

 

 

Cover (NSS) Includes Item 43 (Outer)

 

110807

98380

98380

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

Cap Screw

5

113324

113324

113324

 

 

 

64

Lockwashers

 

-

-

-

 

 

 

 

65

Oil Seal

1

119429

119430

119430

 

 

 

66

Input Yoke

1

 

See OEM Catalog

 

 

 

 

 

67

Flat Washer (See Note 4 Page 7)

1

85404

79699

79699

 

 

 

 

68

Input Shaft Nut - English Threads (See Note 4 Page 7)

1

95207

95209

95209

 

 

 

 

69

Bearing Cup

1

111295

10737

10737

 

 

 

70

Bearing Cone

1

111296

111374

111374

 

 

 

71

Helical Gear

1

119895

111376

111376

 

 

 

72

Front Output Shaft

1

119894

111359

111359

 

 

 

73

Lockup Clutch (45480 Replaced By 128016)

1

128016

128016

128016

 

 

 

74

Bearing Cone

1

111308

91136

91136

 

 

 

 

75

Bearing Cup

1

14024

90951

90951

 

 

 

 

76

Bearing Spacer

1

30453

-

-

 

 

 

 

77

Output Cage Shim .003"

AR

111301

111362

111362

 

 

 

 

 

.005"

 

111302

111363

111363

 

 

 

 

 

.010"

 

111303

111364

111384

 

 

 

 

 

.020"

 

111304

111365

111365

 

 

 

 

 

.030"

 

111305

111366

111366

 

 

 

78

Front Output Cage Cup & Seal Assy

1

111307

111369

111369

 

 

 

 

 

Includes Items 75,81 - Cage (NSS)

 

111306

111367

111367

 

 

 

 

 

 

 

 

 

 

 

 

 

 

79

Cap Screw

4

90069

90069

90069

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

Lockwashers

4

90417

90417

90417

 

 

 

 

81

Oil Seal

1

119431

119429

119429

 

 

 

82

Front Output Yoke

1

 

See OEM Catalog

 

 

 

 

 

83

Washer

1

56864

-

-

 

 

 

 

84

Nut - English Threads

1

95206

95262

95262

 

 

 

 

85

Lockup Shift Unit

1

113581

113584

113584

 

 

 

 

 

 

 

 

 

 

 

 

 

86

Cap Screw

2

21385

111313

111313

 

 

 

 

 

 

 

 

 

 

 

 

 

 

87

Lockwashers

2

90415

90415

90415

 

 

 

 

88

Shift Fork & Push Rod

1

111372

111372

111372

 

 

 

 

 

 

 

 

 

 

 

 

 

 

89

Axle Housing Cover Assy (Includes Item 90)

1

120918

-

80269

 

 

 

 

 

 

Cover (NSS)

1

77751

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gasket Compound

AR

107276

107276

107276

 

 

 

 

 

 

 

 

 

 

 

 

 

90

Temperature Plug

1

90898

 

 

 

 

 

 

 

 

Magnetic Filler Plug

1

75130

75130

75130

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Pinion Bearing Spacers

Models:

220S4

Single Reduction

 

190S4,

 

190C4, 220C4 Single Reduction w/CTD

 

190T4,

220T4

Dual Range

 

190P4,

220P4

Planetary

Double Reduction

 

.472"-110736

.481"-110745

.490"-110772

.499"-110794

.473"-110737

.482"-110746

.491"-110776

.500"-110795

.474"-110738

.483"-110748

.492"-110780

.501"-110796

.475"-110739

.484"-110750

.493"-110784

.502"-110798

.476"-110740

.485"-110752

.494"-110786

.503"-110799

.477"-110741

.486"-110756

.495"-110788

.504"-110800

.478"-110742

.487"-110760

.496"-110790

.505"-110801

.479"-110743

.488"-110764

.497"-110792

.506"-110802

.480"-110744

.489"-110768

.498"-110793

.507"-110603

Models :

230S4, 260S4, 300S4, 350S4 Single Reduction and Single Reduction w/CTD 230C4, 260C4, 300C4, 350C4 Single Reduction w/CTD

230T4, 260T4, 300T4, 350T4 Dual Range

230P4, 260P4, 300P4, 350P4 Planetary Double Reduction

.167"-91679

.176"-91688

.185"-91702

.194"-91719

.168"-91680

.177"-91689

.186"-91704

.195"-91720

.169"-91681

.178"-91690

.187"-91706

.196"-91721

.170"-91682

.179"-91691

.188"-91708

.197"-91722

.171"-91683

.180"-91692

.189"-91710

.198"-91723

.172"-91684

.181"-91694

.190"-91712

.199"-91724

.173"-91685

.182"-91696

.191"-91714

.200"-91725

.174"-91686

.183"-91698

.192"-91716

.201"-91726

.175"-91687

.184"-91700

.193"-91718

.202"-91727

Speedometer Adapters

Eaton

OEM Part No.

 

Notes

 

 

Part No.

 

 

 

38108

GMC

2307815

 

 

 

 

 

 

 

 

 

 

 

38111

IHC

127280-R91

 

 

 

38114

Chevrolet

1569161

NLA

 

 

49156

Ford

B9TZ17294A

Repl By 83337

 

 

 

 

 

 

 

 

 

 

50790

Ford

B9TF17294E

 

 

 

 

 

 

 

 

 

 

 

53405

IHC

127279-R92

 

 

 

 

 

 

 

 

 

 

 

64056

GMC

3854530

NLA

 

 

 

 

 

 

 

 

 

 

69833

GMC

3885433

 

 

 

74081

GMC

3904678

 

 

 

 

 

 

 

 

 

 

87898

Chevrolet

3730434

NLA

 

 

 

 

 

 

 

 

 

 

83337

Ford

DOHZ17294A

 

 

 

9

4x4 Rear Axle Differential Carrier

Single Reduction w/Controlled Traction Differential Models 190C4, 220C4, 230C4, 260C4, 300C4, 350C4

NOTE: 230C4, 260C4, 300C4, 350C4 shown

10

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