Spicer DS-RS461, DS-RS462, DS-RS463, DS-RS521, DS-RS581 User Manual

4 (1)

Spicer® Tandem Axles

Illustrated Parts List

AXIP0085

January 1994

Single Reduction, Dual Range, & Double Reduction 461, 462, 463, 601, 652, 653 46,000– 65,000 lbs

Introduction

Contents

Introduction

 

Models Listing -------------------------------------------------------------------------------

2

How to Use The Illustrated Parts List ----------------------------------------------------

3

Model Identification ------------------------------------------------------------------------

4-5

Single Reduction

 

DS461-P • DS521-P • DS581-P ----------------------------------------------------------

6-11

RS461 • RS521 • RS581 ------------------------------------------------------------------

12-13

Dual Range & Planetary Double Reduction

 

DT/DP461-P • DT/DP521-P • DT/DP601-P• DT/DP651-P -----------------------------

14-19

RT/RP461 • RT/RP521 • RT/RP601 • RT/RP651 ---------------------------------------

20-23

Planetary Double Reduction

 

TP/SP461 • TP/SP521• TP/SP601 • TP/SP651 -----------------------------------------

24-29

Shift System

 

Differential Lockout Assembly - Current Production -----------------------------------

30

Air Operated Lockout Assembly - Non-Current Production ---------------------------

31

Axle Range Selection & Differential Lockout System ----------------------------------

32 -33

Axle Shift System --------------------------------------------------------------------------

34

Air Shifter Valve -----------------------------------------------------------------------------

35

Piston Air Shift System --------------------------------------------------------------------

36-37

Axle Housings & Shafts

 

461,521,581,601 Forward/Rear Housings ----------------------------------------------

38

651 Housings --------------------------------------------------------------------------------

38

Axle Shaft Configurations -----------------------------------------------------------------

39

Axle Hsg/Shafts Models: D521/D581/D601/T521/T601/S521/S601 ------------------

40

Axle Hsg/Shafts Models: D651/T651/S651 ----------------------------------------------

41

Appendix

 

Gear and Pinion Information * ------------------------------------------------------------

42-43

* Pinion Bearing Spacer information included

 

Differential Carrier Assemblies------------------------------------------------------------

44-45

Input/Output Yoke Information -----------------------------------------------------------

46-48

1

Model Listing

Introduction

Models Listing

The following models are represented in this publication.

Single Reduction Models

 

 

 

Forward Axle

Rear Axle

Axle Capacity

Gear Size

DS-461-P

RS-461

46,000 lbs

18” Gear

DS-521-P

RS-521

52,000 lbs

18” Gear

DS-581-P

RS-581

58,000 lbs

18” Gear

Dual Range Models

 

 

 

Forward Axle

Rear Axle

Axle Capacity

Gear Size

DT-461-P

RT-461

46,000 lbs

18” Gear

DT-521-P

RT-521

52,000 lbs

18” Gear

DT-601-P

RT-601

60,000 lbs

18” Gear

DT-651-P

RT-651

65,000 lbs

18” Gear

Planetary Double Reduction Models

 

 

 

Forward Axle

Rear Axle

Axle Capacity

Gear Size

DP-461(P)

RP-461

46,000 lbs

18” Gear

TP-461

SP-461

46,000 lbs

18” Gear

DP-521(P)

RP-521

52,000 lbs

18” Gear

TP-521

SP-521

52,000 lbs

18” Gear

DP-601(P)

RP-601

60,000 lbs

18” Gear

TP-601

SP-601

60,000 lbs

18” Gear

DP-651(P)

RP-651

65,000 lbs

18” Gear

TP-651

SP-651

65,000 lbs

18” Gear

Dual Planetary & Double Rduction Model Configurations

These configuations will accomodate a variety of applications and chasis types. Other combinations of Forward and Rear axles are also utilized. Common configurations are illustrated.

Forward Axles:

DP - Inter-axle differential w/ pressure lube pump

TP - Straight drive through shaft / no inter-axle differential

Rear Axles:

RP - Standard entry SP - High entry

High-entry Tandems

Forward Rear

DP Model SP Model

Standard Tandems

Forward Rear

DP Model RP Model

High-entry forward, standard rear w/ inter-axle differential & special lube system

Both high-entry w/ inter-axle differential & special lube system

TP Model

SP Model

Both high-entry w/out inter-axle differential

 

 

TP Model

*TP Model

TP Model

RP Model

 

 

 

 

Both high-entry w/out inter-axle differential.

High-entry forward, standard rear w/o inter-axle differential

*Using Forward Axle model in Rear Axle application.

2

Introduction

How To Use The Illustrated Parts List

Ordering Spicer® Parts

This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to find information.

Use this book to order parts for your Spicer Axle.

For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps, are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with NSS.

Kits and Assemblies

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.

See the Appendix for detailed information concerning kits applicable to this model.

Abbreviations

AR - As Required - Parts that vary in quantity with each axle. Example: shims

NSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: ring gear

RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.

RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket.

Assy - Assembly

Brg - Bearing

Diff - Differential

Hsg - Housing

Inv - Involute

Str - Straight

Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages that accompany the drawings

Notes are included on illustrations where additional is needed.

Parts Listings

Parts listings are defined by parts groupings and are broken down by service assemblies.

Parts Listings identify a part for servicing with the following categories:

Item - corresponds with numbers on illustrations for part identification

Description - specifies part name or description

Quantity (Qty) - quantity required for assembly

Order Part No. - service part numbers are broken down by model, type or other applicable information

Notes - define unique characteristics or requirements

Kits And Assemblies - order the part numbers indicated

* Other pertinent information is listed in tables or parts listings as required.

Effectively using a parts listing——Example

• Follow the example below to locate and order exactly what is required for servicing.

Match to items

Order this quantity

 

 

 

on illustration

for servicing

Indicates information

 

 

 

 

 

 

 

 

Order this

 

 

 

Use to identify Part

 

 

number

important to ordering or use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

Qty

Order Part No.

Notes

 

 

 

 

 

 

 

 

 

 

 

 

84

Lockwasher

10

 

90417

 

 

 

 

85

Pipe Plug

1

 

90325

 

 

 

 

 

Kits And Assemblies

 

 

 

 

 

 

 

 

Basic Overhaul Kit

 

1

 

122437

Contents Identified with *

 

Oil Seal & Shim Kit

1

 

118111

Includes 33,46,75,78 &RTV

 

 

 

 

 

 

 

 

 

 

 

 

 

IPL the Using

3

Introduction

Model Identification

Locating Model Designation Information

Axle Model Identification, Part Number and / or Serial Number are located on the axle centerline. This information will help to locate information in this book and to identify the correct parts for servicing.

Axle Housings are identified by the specification number stamped on the rear right-hand side of the axle housing. This number identifies all components of the axle as built by Spicer, including OEM special requirements such as yoke or flange. Some axles may also include an identification tag as shown.

Axle Specification Number

 

Identification Tag

PT NO.

 

 

HSG MODEL

 

 

 

 

 

 

 

 

 

HSG CAP.

LBS.

 

 

 

SERIAL NO..

 

 

 

 

 

 

The axles illustrated in this book are found on a number of different axle shafts, according to OEM specifications.

When ordering replacement axle shafts, note the part number stamped into the flange.

Axle Shaft Part

4

Introduction

Model Identification

Using Model Designation to Identify Axle Components

The Axle Model identification number contains information that is important to understand when purchasing service parts or new components. The Model identification number provides important vehicle, capacity and application information and model features. Use this guideline to understand your axle model Identification. If you need assistance, contact your Dana representative.

D S - 3 4 1 - P

G e a r i n g

D- F o r w a r d T a n d e m A x l e

R- R e a r T a n d e m A x l e

S- S i n g l e R e d u c t i o n

T- D u a l R a n g e

P- D o u b l e R e d u c t i o n

C- C o n t r o l l e d T r a c t i o n

Ex a m p l e :

D S = F o r w a r d T a n d e m / S i n g l e R e d u c t i o n o r

R S = R e a r T a n d e m / S i n g l e R e d u c t i o n

Older Model Serial Numbers

L u b e P u m p

P = S t a n d a r d ( P ) = O p t i o n a l

D e s i g n L e v e l

C a p a c i t y ( x 1 0 0 0 )

E x a m p l e : 3 4 = 3 4 , 0 0 0

Units built before May 1987 were identified with a date coding system. Carrier assemblies produced after this date are assigned unique serial numbers. Serial numbers are stamped into the carrier casting or contained on a metal tag attached to the carrier.

H

8

6

1

7

9

6

7

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

Producing Plant

Year produced

Day of year produced (1-365)

Unique number assigned to each axle produced

Indentification Model

5

Single Reduction

Forward Axle

4

2 3 1 9 8

10 11

41

42

43

44

46

47

48

45

6

1

5

49

7

1

13 12

DIFFERENTIAL

& RING GEAR

21

LH

RH

14

15

16

19

20

17

18

23

22

26

24 25

22 23

20

16

15

14

6

Single Reduction

Forward Axle

 

 

 

 

 

 

 

INTER-AXLE

 

 

 

 

 

 

 

 

 

60

 

51

52

54 55

56

DIFFERENTIAL

50

 

 

53

ASSEMBLY

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

58

 

 

 

 

 

 

 

 

 

 

 

 

 

 

59

 

 

 

 

64 63

65

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

62

 

 

 

 

 

82

84

83

 

 

 

 

 

 

 

 

 

68

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

67

71

72

73

 

74

75

76

78

79

80 81

 

69 70

 

 

 

77

 

 

THESE PARTS

96

ARE MOUNTED

95

IN POWER

DIVIDER COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

 

 

 

 

 

 

 

39

 

 

 

27

17

28

 

31

33

 

 

35

31

36

37

38

37

 

 

 

 

 

 

 

 

 

 

30

 

32

34

28

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LUBE PUMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

 

97

91

88

94 93

P-DS521 P-DS461 P-DS581

90

89

86

82

87

92

 

 

 

 

 

7

Single Reduction

Forward Axle

Item

Description

Qty

Order Part No.

Notes

 

 

 

 

 

1

Diff. Carrier & Bearing Caps

1

122474

Includes items 2-5, 8-14

 

Carrier Casting no. 128282C NSS

 

 

 

2

Bearing Cap Screw

4

127180

 

3

Flat Washer

4

32912

 

4

Lockwire

4

12563

 

5

Dowel Bushing

2

32730

 

6

Bearing Cap Adjuster Lock (RH)

 

45448

See Note 1

7

Cap Screw (RH)

 

210601

See Note 1

8

Bearing Cap Adjuster Lock

2

14275

LH & RH

9

Cotter Pin

2

90876

LH & RH

10

Filler Plug

1

90325

 

11

Carrier Cover Dowel Pin

2

7641

 

12

Ring Gear Thrust Screw

1

126193

 

13

Thrust Screw Jam Nut

1

210184

 

14

Diff. Bearing Adjuster (RH)

1

39448

Replaced old #79898

14

Diff. Bearing Adjuster (LH)

1

21637

 

15

Diff. Bearing Cup (RH)

1

19529*

 

15

Diff. Bearing Cone (LH)

1

15092*

 

16

Diff. Bearing Cone (RH)

1

27666*

 

16

Diff. Bearing Cone (LH)

1

27876*

 

17

Ring Gear & Drive Pinion Set

1

 

See Appendix: Gear & Pinion Information

18

Bolt

16

67856

In Kit 70745

19

Nut

16

60600

In Kit 70745

20

Diff Case (Flanged Half) NSS

1

88501

Ratios 3.55-4.11 - order 98610

 

 

 

126234

Ratios 4.33-6.67 - order 121845

 

Diff. Case (Plain Half) NSS

1

86777

 

21

Diff. Case Cap Screw

12

88503

 

22

Diff Side Gear (36 Involute)

2

93401

 

23

Side Gear Thrust Washer

2

27274*

 

24

Side Pinion

4

86780

 

25

Side Pinion Thrust Washer

4

86781*

 

26

Spider

1

86778

 

27

Pinion Pilot Bearing

1

126187*

 

28

Pinion Bearing Cone

2

14218*

 

29

Pinion Bearing Spacer Washer

1

78904*

 

30

Pinion Bearing Spacer

AR

 

See Appendix: Gear & Pinion Information

31

Pinion Bearing Cup

2

14217*

 

32

Pinion Bearing Cage & Cup Assy

1

78914

Cage #78932, Includes Item 31

Note 1: Current Production uses (2) 14275 Adjuster Locks (Item #8) & (2) 90876 Cotter Pins (Item #9). Old Style Adjuster Lock

#45448 & Capscrews # 210601 remain available for service.

8

Single Reduction

Forward Axle

Item

Description

Qty

Order Part No.

Notes

 

 

 

 

 

33

Pinion Bearing Cage Shim

AR

 

 

 

.003"

 

45461*

 

 

.005"

 

62829*

 

 

.010"

 

45462*

 

 

.020"

 

62830*

 

34

Bearing Cage Cap Screw

6

62158

 

35

Lockwasher

6

37207

 

36

Pinion Helical Gear

1

119995

 

37

Outer Pinion Bearing & Race

1

78916*

 

38

Outer Pinion Bearing Snap Ring

1

78937*

 

39

Pinion Shaft End Nut

1

126182

 

40

Pinion Nut Spring Pin

1

118807

 

41

Output Shaft Nut

1

210508

 

42

Output Shaft Washer

1

210509

 

43

Output Shaft Yoke

1

 

See Appendix:Input/Output Yoke Information

44

Rear Bearing Retaining Washer

1

78922*

 

45

Axle Housing Cover Assy

1

107863

Includes Items 46-49

 

(Cover 84546) NSS

 

 

 

46

Output Shaft Oil Seal

1

119429* or 210737*

See Appendix:Input/Output Yoke Information

47

Bearing Snap Ring

1

78937*

 

48

Output Shaft Bearing Race – Inner

1

118787*

Order #78936 Brg Assy

48

Output Shaft Bearing Race – Outer

1

118788*

Order #78936 Brg Assy

49

Magnetic Filler Plug

1

75130

7/ "

 

 

 

 

8

49

Retainer Plug

1

90898

1/ "

 

 

 

 

2

50

Output Shaft Kit

1

122419

Includes Items 41,42, 51,52,56

 

(Shaft 119991, 41 Splines 2.100" dia) NSS

 

 

51

Output Shaft Bushing

1

48922*

 

52

Output Shaft "O" ring

2

78931*

 

53

Output Shaft Bearing Cup (Inner)

1

24328*

 

54

Output Shaft Bearing Cone (Inner)

1

24330*

 

55

Output Shaft Side Gear

1

78911

 

56

Side Gear Snap Ring

1

85994*

 

57

Output Shaft Compression Spring

1

127095

 

58

Output Shaft Thrust Bearing

1

51228

 

59

Inter-axle Diff. Assy

1

121681

Includes Items 60-65

60

Inter-axle Diff Case Kit

1

211252

Includes Items 60-62

60

Case Half NSS

2

126151

Order 211252

61

Case Bolt

8

57636

 

P-DS521 P-DS461 P-DS581

Note: Item 46 Output Shaft Oil Seal — See Appendix:Input/Output Yoke Information before ordering.

9

Single Reduction

Forward Axle

Item

Description

Qty

Order Part No.

Notes

 

 

 

 

 

62

Case Nut

8

57637

 

63

Side Pinion

4

95218

 

64

Side Pinion Thrust Washer

4

126180*

 

65

Spider

1

126152

 

66

Helical Side Gear Snap Ring

1

78909*

 

67

Helical Side Gear & Bushing Assy

1

113331

Includes Item 68

 

(Side Gear 113328) NSS

 

 

 

68

Helical Side Gear Bushing

2

75063*

 

69

Helical Side Gear Thrust Washer

1

79034*

 

70

Helical Side Gear "D" Washer

1

56360*

 

71

Lockout Sliding Clutch

1

119948

 

72

Input Shaft Kit

 

 

 

 

(Shaft 119990, 46 Splines

 

 

 

 

2.350" dia.) NSS

1

122418

Includes Item 81

73

Input Shaft Bearing Cone

1

98387*

 

74

Input Shaft Bearing Cup

1

98388*

 

75

Input Bearing Cover Shim

AR

 

 

 

.003"

 

78918*

 

 

.005"

 

78919*

 

 

.010"

 

78920*

 

 

.020"

 

113130

 

76

Input Bearing Cover, Cup &

 

 

 

 

Oil Seal Assy (Cover 111690) NSS

1

111691

Includes Items 74, 78

77

Bearing Cover Cap Screw

5

126243

 

78

Input Shaft Oil Seal

1

119430* or 210736*

See Appendix:Input/Output Yoke Information

79

Input Yoke & Slinger

1

 

See Appendix:Input/Output Yoke Information

80

Input Shaft Nut Washer

1

126242*

 

81

Input Shaft Nut

1

126155

 

82

Diff. Carrier Cover Assy

1

117311

Includes Items 85-86, 37 & 47

 

 

 

 

(Cover 103526) NSS

83

Carrier Cover Cap Screw

8

90069

(short)

 

 

1

9309

(long)

 

 

1

81855

(socket head)

Note: Item 78 Input Shaft Oil Seal — See Appendix:Input/Output Yoke Information before ordering.

10

Single Reduction

Forward Axle

Item

Description

Qty

Order Part No.

Notes

 

 

 

 

 

 

84

Lockwasher

10

90417

 

85

Pipe Plug

1

90325

 

86

Expansion Plug

1

9797

 

87

Magnetic Filter Screen

1

102611*

 

88

Lube Pump Cover

1

102607

 

89

Pump Drive Gear

1

119946

 

90

Drive Gear Locknut

1

111451

 

91

Cover "O" Ring

1

102620*

 

92

Cover Dowel Pin

2

102617

 

93

Cover Cap Screw

4

102618

 

94

Lockwasher

4

90419

 

95

Air Operated Lockout Assy

 

 

 

 

Complete

1

123218

See Shift System: Lockout Assembly

96

Shift Fork & Push Rod Assy

1

103529

See Shift System: Lockout Assembly

97

Pump Gear & Shaft Assy

1

102625

Order Complete Lube Pump

 

 

 

 

 

Replacement Kit

Gasket Compound

AR

107276*

 

Kits And Assemblies

 

 

 

 

 

 

 

 

Basic Overhaul Kit

 

122437

Contents Identified with *

Oil Seal & Shim Kit

 

118111

Includes 33,46,75,78 &RTV

Lube Pump Replacement Kit

 

121302

Includes 88-94, 97

Wheel Diff Case Kit

 

98610

Ratios 3.55-4.11 / Includes Items 20-21

Wheel Diff Case Kit

 

121845

Ratios 4.33-6.67 / Includes Items 20-21

Wheel Diff Side Gear Pinion Kit

 

114472

Includes Items 22-26

Wheel Diff Kit Less Side Gears

 

118749

Includes Items 23-26

P-DS521 P-DS461 P-DS581

11

Single Reduction

Rear Axle

10

11

12

15

18

20

21

17

18

13

15

12

11

10

16

17

19

14

14

2

4

3

6

8

9

27

26

28

25

26

23

30

33

5

6

 

5

1

1

22

13

23

24

29

31

32

 

Item

 

Description

 

Qty

 

 

Order Part No.

Notes

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

Diff. Carrier & Bearing Caps

1

 

 

122432

Includes Items 2-4, 7-9

 

 

 

 

 

Carrier Casting No 127220R

 

 

 

 

 

 

 

2

 

Bearing Cap Screw

 

4

 

 

127180

 

 

 

3

 

Flat Washer

 

4

 

 

32912

 

 

 

4

 

Lockwire

 

4

 

 

12563

 

 

 

5

 

Bearing Cap Adjuster Lock

 

2

 

 

14275

 

 

 

6

 

Cotter Pin

 

2

 

 

90876

 

 

 

7

 

Dowel Bushing

 

2

 

 

32730

 

 

 

8

 

Ring Gear Thrust Screw

 

1

 

 

126193

 

 

 

9

 

Thrust Screw Jam Nut

 

1

 

 

210184

 

 

 

10

Diff. Bearing Adjuster (RH)

 

1

 

 

21637

 

 

 

 

 

 

Diff. Bearing Adjuster (LH)

 

1

 

 

39448

 

 

 

12

Single Reduction

Rear Axle

Item

Description

Qty

Order Part No.

Notes

11

Diff. Bearing Cup (RH)

1

 

Diff. Bearing Cup (LH)

1

12

Diff. Bearing Cone (RH)

1

 

Diff. Bearing Cone (LH)

1

13

Ring Gear & Drive Pinion Set

1

14

Bolt

16

 

Nut

16

15

Diff. Case (Flanged Half) NSS

1

 

Diff. Case (Plain Half) NSS

1

16

Diff. Case Cap Screw

12

17

Diff. Side Gear

2

18

Side Gear Thrust Washer

2

19

Side Pinion

4

20

Side Pinion Thrust Washer

4

21

Spider

1

22

Pinion Pilot Bearing

1

23

Pinion Bearing Cone (Inner)

1

 

Pinion Bearing Cone (Outer)

1

24

Pinion Bearing Spacer*

AR

25

Pinion Bearing Cage & Cup Assy

1

26

Pinion Bearing Cup (Inner)

1

 

Pinion Bearing Cup (Outer)

1

27

Pinion Bearing Spacer Washer

1

28

Pinion Bearing Cage Shim

AR

 

.003"

 

 

.005"

 

 

.010"

 

 

.020"

 

 

.030"

 

29

Bearing Cage Cap Screw

6

30

Oil Seal & Retainer

1

31

Input Yoke

1

32

Flat Washer

1

33

Pinion Nut

1

Gasket Compound

AR

15092*

19529*

27876*

27666*

 

See Appendix: Gear & Pinion Information

67586

In Kit 70745

60600

In Kit 70745

88501

Ratios 3.55-4.11 - order 98610

126234

Ratios 4.33-6.67 - order 121845

86777

 

88503

 

93401

36 Involute

27274*

 

86780

 

86781*

 

86778

 

126187*

 

27239*

 

14218*

 

 

See Appendix: Gear & Pinion Information

210592

Cage # 210591 Includes Item 26

27238*

 

14217*

 

31366*

 

67920*

 

67921*

 

67922*

 

67923*

 

67924*

 

113327

 

113866* or 210724*

See Appendix:Input/Output Yoke Information

 

See Appendix:Input/Output Yoke Information

210509

210508

107276*

Kits And Assemblies

 

 

Basic Overhaul Kit

 

122434*

Contents identified with *

Wheel Diff. Case Kit

98610

Ratios 3.55-4.11 / Includes Items 15-16

Wheel Diff. Case Kit

121845

Ratios 4.33-6.67 / Includes Items 15-16

Wheel Diff Side Gear & Pinion Kit

114472

Includes Items 17-21

Wheel Diff Kit Less Side Gears

118749

Includes Items 18-21

Oil Seal & Shim Kit

122436

Includes Items 28, 30, & RTV

* Note: Pinion Bearing Spacer information is included in the Appendix: Gear & Pinion Information

Note: Item 30 Oil Seal & Retainer — See Appendix:Input/Output Yoke Information before ordering.

RS581

RS461

 

RS521

13

Spicer DS-RS461, DS-RS462, DS-RS463, DS-RS521, DS-RS581 User Manual

Dual Range & Planetary

Double Reduction

Forward Axle

 

 

 

 

 

 

 

 

1

10

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

4

 

 

9

 

 

 

 

13

1

 

 

 

 

 

 

 

 

 

 

2

 

 

11

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEE INPUT & OUTPUT YOKES

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

59

60

63

64

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

7

8

 

 

 

 

15

 

16

17

 

19 20

 

 

 

 

 

DIFFERENTIAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

& RING GEAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DUAL RANGE AXLES

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

29

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLANETARY DOUBLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REDUCTION AXLES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

21

22

23

30

31

34

37

35

36

 

41

30

23

22

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

25

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLANETARY DOUBLE

 

REDUCTION AXLES

41

38

43

41

38

39

14

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