Design and specifications are subject to change without notice.
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND
THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
CAUTION
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE
CRITICAL TO SAFE OPERATION ARE IDENTIFIED IN THIS
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL
COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS
SUSPECTED.
7. ELECTRICAL PARTS LIST ............................... 57
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KV-PF14K70
RM-960
SELF DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically
begin to flash.
The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER
lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot
be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
1.DIAGNOSTIC TEST INDICATORS
When an errors occurs, the STANDBY/TIMER lamp will flash a set number of times to indicate the possible cause of the
problem. If there is more than one error, the lamp will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. No error has occured if the screen displays a “0”.
Diagnostic
Item
Description
• Power does not
turn on
• +B overcurrent
(OCP) or
overvoltage
(OVP)
• Vertical deflection
stopped
• Horizontal
deflection
overdrive
• White balance
failure (no
PICTURE)
• Micro reset
No. of times
STANDBY/TIMER
lamp flashes
Does not light
2 times
5 times
—
Self-diagnostic
display/Diagnostic
result
—
002:000 or
002:001~255
003:001~255
004:001~255
at the same time
005:000 or
005:001~225
101:00 or
101:001~225
Probable
Cause
Location
• Power cord is not plugged
in.
• Fuse is burned out F4601
(F board)
• H.OUT Q511 is shorted.
(A board)
• -13V is not supplied.
(A board)
• IC 503 faulty (A board)
• G2 is improperly adjusted.
(Note 2)
• CRT problem.
• IC301 is faulty. (A board)
• No connection A board to
C3 board.
• Discharge CRT (C3 Board)
• Static discharge
• External noise
Detected
Symptoms
• Power does not come on.
• No power is supplied to the
TV.
• AC power supply is faulty.
• Power does not come on.
• Load on power line is
shorted.
• Has entered standby state
after horizontal raster.
• Vertical deflection pulse is
stopped.
• Power line is shorted or
power supply is stopped.
• No raster is generated.
• CRT cathode current
detection reference pulse
output is small.
• Power is shut down shortly,
after this return back to
normal.
• Detect Micro latch up.
Note 1: If a + B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously.
The symptom that is diagnosed first by the microcontroller is displayed on the screen.
Note 2: Refer to screen (G2) Adjustment in section 3-4 of this manual.
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2.DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT
2 times
5 times
KV-PF14K70
RM-960
Lamp ON 0.3 sec.
Lamp OFF 0.3 sec.
Diagnostic ItemFlash Count*
+B overcurrent/overvoltage2 times
Vertical deflection stopped
White balance failure5 times
* One flash count is not used for self-diagnostic.
Lamp OFF 3 sec.
STANDBY/SLEEP lamp
3.STOPPING THE STANDBY/TIMER FLASH
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER lamp
from flashing.
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KV-PF14K70
RM-960
4.SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it
is possible to bring up past occurances of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
[Screendisplay] / channel [5] / Sound volume [-] / Power ON
˘
Note that this differs from entering the service mode (mode volume [+]).
Self-Diagnosis screen display
SELF DIAGNOSTIC
002 : 000
003 : 000
004 : 000
005 : 001
101 : 000
Numeral "0" means that no fault has been detected.
Numeral "1" means a fault has been detected.
5.HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen
during repairs. When you have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after
completion of the repairs.
[Clearing the result display]
To clear the result display to “0”, press buttons on the remote commander sequentially as shown below when the diagnostic
screen is being displayed.
Channel [8] / 0
[Quitting Self-diagnostic screen]
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
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6.SELF-DIAGNOSTIC CIRCUIT
KV-PF14K70
RM-960
FROM
[+B] Q604 C3
[V] Q509/507
[+BovercurrentªOCPº]
FROM
CRT
IC301
Y/CHROMA JUNGLE
IK-IN
MP/
1851
PROTECT
SDA
Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON
4635
IC001
SYSTEM
IO-8DAT
O-LED
IO-SDAT
MEMORY
54521
B-DAT
IC003
and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven
verticals in a period, the unit will automatically turn off.
[Verticaldeflectionstopped]Occurs when an absence of the vertical deflection pulse is detected by Q509 and IC001
shut down the power supply.
[Verticaldeflectionovercurrent]Occurs when an overcurrent on V drive line is detected by Q507. Power supply will be
shut down when detect this by IC001.
[Whitebalancefailure]If the RGB levels* do not balance or become low level within 5 seconds, this error will be
detected by IC301. TV will stay on, but there will be no picture.
* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)
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KV-PF14K70
1 Chassis assy
Lever
Lever
Six screws
(BVTP 4×16)
Two screw
(BVTP 4×16)
1
2
1 Three connector
2 F board
Lever
2-1. REAR COVER REMOVAL
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SECTION 2
RM-960
DISASSEMBLY
2-3. F BRACKET REMOVAL
2-2. CHASSIS ASSY REMOVAL
2-4. SERVICE POSITION
(Note: Remove F Bracket first.)
A board
Screw
Terminal board bracket
1
Demagnetization coil
2
Tension spring
Picture tube
2-5. REPLACEMENT OF PARTS
Multi button
Two screws
Bar optical
One screw
(BVTP 3×12)
For replacement of the Multi Button and Bar Optical, unscrew to exchange with the
new parts, and fix them with screws (+BVTP) respectively.
2-5-1.REPLACEMENT OF MULTI BUTTON
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2-5-2.REPLACEMENT OF BAR OPTICAL
2-6. TERMINAL BRACKET REMOVAL
2-7. DEGAUSS COIL REMOVAL
KV-PF14K70
RM-960
KV-PF14K70
a
a
b
b
2 A board
5 Deflection yoke
Cushion
6 Four screws
(Tapping screws)
1 Anode cap
3
F board
4 C3 board
c
Anode button
2-8. PICTURE TUBE REMOVAL
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•REMOVAL OF ANODE-CAP
NOTE : After removing the anode, short circuit the anode of the picture tube and
the anode cap to the metal chassis, CRT shield or carbon paint on the
CRT.
•REMOVING PROCEDURES
1 Turn up one side of the rubber cap in the direction indicated by the arrow a.
2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b.
RM-960
Anode button
3 When one side of the rubber cap is separated from the anode button, the anode-cap
can be removed by turning up the rubber cap and pulling it up in the direction of the
arrow c.
• HOW TO HANDLE AN ANODE-CAP
1 Do not damage the surface of anode-caps with sharp shaped objects.
2 Do not press the rubber too hard so as not to damage the inside of anode-cap.
A metal fitting called the shatter-hook terminal is built into the rubber.
3 Do not turn the foot of rubber over too hard.
The shatter-hook terminal will stick out or damage the rubber.
SECTION 3
SET-UP ADJUSTMENTS
KV-PF14K70
RM-960
• The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
• These adjustments should be performed with rated power
supply voltage unless otherwise noted.
Controls and switches should be set as follows unless otherwise noted:
PICTURE control ........................................................... normal
BRIGHTNESS control ................................................... normal