Sony RM-PJ24, VPL-VW600ES Service Manual

VIDEO PROJECTOR

VPL-VW600ES

REMOTE COMMANDER

RM-PJ24

SERVICE MANUAL 1st Edition

!警告

このマニュアルは，サービス専用です。お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，人身事故につながることがあります。危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。

! WARNING

This manual is intended for qualiﬁ ed service personnel only. To reduce the risk of electric shock, ﬁ re or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualiﬁ ed to do so. Refer all servicing to qualiﬁ ed service personnel.

! WARNUNG

Die Anleitung ist nur für qualiﬁ ziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualiﬁ ziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Aﬁ n de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualiﬁ é pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

警告

万一，異常が起きた際に，お客様が電源を切ることができるように，設置の際には，機器近くの固定配線内に専用遮断装置を設けるか，機器使用中に，容易に抜き差しできるコンセントに電源プラグを接続してください。

WARNING

When installing the unit, incorporate a readily accessible disconnect device in the ﬁ xed wiring, or connect the power cord to a socket-outlet which must be provided near the unit and easily accessible, so that the user can turn off the power in case a fault should occur.

WARNUNG

Beim Einbau des Geräts ist daher im Festkabel ein leicht zugänglicher Unterbrecher einzufügen, oder das Netzkabel muß mit einer in der Nähe des Geräts beﬁ ndlichen, leicht zugänglichen Wandsteckdose verbunden werden, damit sich bei einer Funktionsstörung die Stromversorgung zum Gerät jederzeit unterbrechen läßt.

安全のために，周辺機器を接続する際は，過大電圧を持つ可能性があるコネクターを以下のポートに接続しないでください。

: LAN

コネクター

上記のポートについては本書の指示に従ってください。

For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port. : LAN connector Follow the instructions for the above port.

VPL-VW600ES

注意

FÖRSIKTIGHET!

指定以外の電池に交換すると，破裂する危険があります。

必ず指定の電池に交換してください。

使用済みの電池は，国または地域の法令に従って

処理してください。

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. When you dispose of the battery, you must obey the law in the relative area or country.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incor-

rect de la batterie. Remplacer uniquement avec

une batterie du même type ou d’un type équivalent

recommandé par le constructeur.

Lorsque vous mettez la batterie au rebut, vous devez

respecter la législation en vigueur dans le pays ou la

région où vous vous trouvez.

Fara för explosion vid felaktigt placerat batteri.

Byt endast mot samma eller likvärdig typ av batteri,

enligt tillverkarens rekommendationer.

När du kasserar batteriet ska du följa rådande lagar

för regionen eller landet.

PAS PÅ

Fare for eksplosion, hvis batteriet ikke udskiftes

korrekt.

Udskift kun med et batteri af samme eller tilsvarende

type, som er anbefalet af fabrikanten.

Når du bortskaffer batteriet, skal du følge

lovgivningen i det pågældende område eller land.

HUOMIO

Räjähdysvaara, jos akku vaihdetaan virheellisesti.

Vaihda vain samanlaiseen tai vastaavantyyppiseen,

valmistajan suosittelemaan akkuun.

Noudata akun hävittämisessä oman maasi tai

alueesi lakeja.

VORSICHT

Explosionsgefahr bei Verwendung falscher Batterien.

Batterien nur durch den vom Hersteller empfohlenen

oder einen gleichwertigen Typ ersetzen.

Wenn Sie die Batterie entsorgen, müssen Sie die

Gesetze der jeweiligen Region und des jeweiligen

Landes befolgen.

FORSIKTIG

Eksplosjonsfare hvis feil type batteri settes i.

Bytt ut kun med samme type eller tilsvarende

anbefalt av produsenten.

Kasser batteriet i henhold til gjeldende avfallsregler.

注意

如果更换的电池不正确，就会有爆炸的危险。

只更换同一类型或制造商推荐的电池型号。

处理电池时，必须遵守相关地区或国家的法律。

VPL-VW600ES

1 (P)

Manual Structure

This manual is the Service Manual of the Video Projector VPL-VW600ES. This manual contains the service overview, electrical adjustments, software update, spare parts, block diagrams, schematic diagrams, and board layouts.

The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board layout and electrical parts list are not contained.

In addition to this Service Manual, the following manuals are provided.

. Operating Instructions (Supplied with unit)

This manual is necessary for application and operation of this unit.

. Protocol Manual (Available on request)

This manual describes the protocol for controlling this unit.

2 (E)

VPL-VW600ES

1-1. Appearance Figure

Section 1

Service Overview

RM-PJ24

1-2. Board Location

U

HB

BT

CL

Q

Power supply unit

NR

CA

CB

G

VPL-VW600ES

NF

HA

M

1-1 (E)

1-3. Tighten Torque

Tighten the each screw with the torque below.

n

When using the torque driver with the notation of cN.m, interpret it as follows. Example: 0.8 N.m = 80 cN.m

. B2.6 x 6: 0.40 ?0.02 N.m (4.1 ?0.2 kgf.cm) . B3 x 6: 0.60 ?0.02 N.m (6.1 ?0.2 kgf.cm) . BTP2.6 x 8: 0.40 ?0.02 N.m (4.1 ?0.2 kgf.cm) . BSW2 x 6: 0.18 ?0.02 N.m (1.8 ?0.2 kgf.cm) . P2 x 4: 0.18 ?0.02 N.m (1.8 ?0.2 kgf.cm) . PSW2 x 6: 0.18 ?0.02 N.m (1.8 ?0.2 kgf.cm) . PSW2.6 x 6: 0.40 ?0.02 N.m (4.1 ?0.2 kgf.cm) . PSW3 x 8: 0.60 ?0.02 N.m (6.1 ?0.2 kgf.cm)

1-2 (E)

VPL-VW600ES

1-4. Disassembly

n

Remove parts in the order of numbers shown in the figure, in this section.

1-4-1. Top Cover Assembly/Rear Cover Assembly/NR Board/HA Board/BT Board

6 Top cover assembly

Six hooks

1 Nine screws (BVTP3 x 12) (BLACK)

Two hooks

5 Harness

HA board

CN60

1 Nine screws

(BVTP3 x 12) (BLACK)

4 Two screws (BVTP3 x 12) (SILVER)

VPL-VW600ES

3 Filter cover

2 Two screws

(BVTP3 x 12) (BLACK)

Bottom side

1-3 (E)

@/ Top cover (LAMP)

CN002

@] Module board

A

@- Three screws

(BVTP3 x 12) (BLACK)

@= Cover (BT board)

@[ BT board

CN003

@\ Harness

9 Harness

@/ Top cover (LAMP)

B

8 Rear cover assembly

!- Two harnesses

CN61

CN62

!] HA board

!\ HA button

@' Two

reinfocements (top cover)

!; Button

cover

![ Two hooks

0 NR board

CN35

7 Two screws (BVTP3 x 12) (SILVER)

@, Top cover

!= Two hooks

!. Bracket (lid)

!, Sheet (TOP COVER)

!' Three screws

(BVTP3 x 12) (SILVER)

@; Four screws

(BVTP3 x 12) (SILVER)

1-4 (E)

VPL-VW600ES

1-4-2. Front Panel Assembly/NF Board/HB Board

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.)

0 Harness

1 Two screws

(BVTP3 x 12) (SILVER)

!- Two hooks

!= HB board

CN50

CN40

8 Hook

6 Harness

7 Screw

(BVTP3 x 6)

9 NF board

3 Front panel assembly

4 Two screws

(BVTP3 x 12) (SILVER)

5 Fin

VPL-VW600ES

2 Four hooks

1-5 (E)

1-4-3. U Board

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.)

1 Loosen the screw (with drop-safe).

2 Lanp door

7 U board

CN20

5 Harness

3 Three screws

(PSW3 x 8)

4 Lamp house (UP)

assembly

6 Screw

(BVTP3 x 12)

1-6 (E)

VPL-VW600ES

1-4-4. DC Fan (For Power Supply Assembly)

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.) . Remove the lamp house (UP). (Refer to Section 1-4-3.)

!= Ballast holder (A) assembly

!; Power supply block

CN2

0 Ballast chassis

!. Ballast holder (B)

CN1

!\ Two fan dampers

!' Harness

!, Harness

!- Seven hooks

![ Two fan dampers

!] DC fan

8 Six screws

(PSW3 x 8)

5 Harness

CN3

9 Power supply assembly

Power supply board

7 Ground terminal

6 Three screws

(PSW3 x 8)

3 Harness

4 Relay connectors

1 Three screws

(PSW3 x 8)

2 G cover

CN201

G board

VPL-VW600ES

1-7 (E)

1-4-5. CB Board/CA Board/Optical Unit Assembly

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.) . Remove the lamp house (UP). (Refer to Section 1-4-3.) . Remove the power supply assembly. (Refer to Section 1-4-4.)

2 Three screws (PSW4 x 12)

1 Screw (PSW3 x 14)

8 Optical block

CL board

7 Harness

CA board

CN1006

CN1000

CN2000

3 Four screws (PSW3 x 8)

5 Harness

6 Harness

4 Three flexible

flat cables with connector

CN3000

CN4001

CN5001

CB board

1-8 (E)

VPL-VW600ES

!= Two hooks

![ CB board

Optical block

0 Four flexible wiring boards

CN4500

CN4501

CN4502

CN5502

CN5500

CN5501

!- Two screws

(PSW3 x 8)

9 Two flat clamps (FCR-60)

VPL-VW600ES

1-9 (E)

Optical block

!' Two hooks

!\ Two flexible wiring boards

!, CA board

CN2502

CN2500

CN2501

@- Lens cap

!] Flat clamp

(FCR-60)

!; Two crews

(PSW3 x 8)

@= Optical unit assembly

1-10 (E)

!. Three screws

(PSW3 x 8)

@/ Holder (C board)

VPL-VW600ES

1-4-6. DC Fan (For Lamp)

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.) . Remove the lamp house (UP). (Refer to Section 1-4-3.) . Remove the power supply assembly. (Refer to Section 1-4-4.) . Remove the optical block. (Refer to Section 1-4-5.)

!; Lamp fan duct (bottom)

!] DC fan

!\ Two fan dampers

![ Two fan dampers

4 Screw

(BVTP3 x 12) (SILVER)

7 Three screws

(BVTP3 x 12) (SILVER)

9 Fuse connector assembly

5 Lamp connector assembly

6 Clamp filter

8 Lamp fan duct (cover) assembly

!= Baffle plate assembly

!- Lamp fan duct (base)

0 Two screws

(BVTP3 x 12) (SILVER)

2 Two screws

(BVTP3 x 12) (SILVER)

3 Lamp fan

assembly

VPL-VW600ES

1 Relay

connector

1-11 (E)

1-4-7. DC Fan (For Intake)/M Board

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.) . Remove the lamp house (UP). (Refer to Section 1-4-3.) . Remove the power supply assembly. (Refer to Section 1-4-4.) . Remove the optical block. (Refer to Section 1-4-5.)

9 Fan holder (RE)

3 Screw

(PTPWH3 x 8)

4 M cover

!= Four fan dampers

![ Fan holder (FR)

!\ Intake cover

A

0 Four fan dampers

!] Three screws

(BVTP3 x 12)

(BLACK)

5 Four harnesses

B

CN308

1 Relay connectors

B

7 M board

CN307

CN304

6 Hook

9 Fan holder (RE)

CN303

8 Screw

(BVTP3 x 12) (SILVER)

!- DC fan

2 Two screws

(BVTP3 x 12) (SILVER)

1-12 (E)

A

VPL-VW600ES

1-4-8. DC Fan (For Lamp and Prism)

. Remove the top cover assembly and rear cover assembly. (Refer to Section 1-4-1.) . Remove the front panel assembly. (Refer to Section 1-4-2.) . Remove the lamp house (UP). (Refer to Section 1-4-3.) . Remove the power supply assembly. (Refer to Section 1-4-4.) . Remove the optical block. (Refer to Section 1-4-5.) . Remove the DC fan (for lamp). (Refer to Section 1-4-6.) . Remove the DC fan (for intake). (Refer to Section 1-4-7.)

9 Four fan dampers

!- Four fan dampers

4 Relay connectors

!\ DC fan

!] Two fan dampers

5 Four screws

(BVTP3 x 12) (BLACK)

7 Two screws (BVTP3 x 12) (SILVER)

8 Fan bracket (FR)

A

0 DC fan

!; Two fan dampers

!' Sirocco cushion

![ Fan bracket (SIDE)

!= Two screws (BVTP3 x 12)

(SILVER)

1 Two screws

(BVTP3 x 12)

(SILVER)

VPL-VW600ES

6 Fan duct

assembly

3 Relay connectors

2 Lamp house (BTM)

1-13 (E)

Sony RM-PJ24, VPL-VW600ES Service Manual

Table of Contents

Purpose of this manual

Related manuals

Manual Structure

1-1. Appearance Figure

1-2. Board Location

1-3. Tighten Torque

1-4. Disassembly

1-4-1. Top Cover Assembly/Rear Cover Assembly/NR Board/HA Board/BT Board

1-4-2. Front Panel Assembly/NF Board/HB Board

1-4-3. U Board

1-4-4. DC Fan (For Power Supply Assembly)

1-4-5. CB Board/CA Board/Optical Unit Assembly

1-4-6. DC Fan (For Lamp)

1-4-7. DC Fan (For Intake)/M Board

1-4-8. DC Fan (For Lamp and Prism)