Model Name Using Similar Mechanism PMC-D307L
CD Mechanism TypeKSM-213CDM
Optical Pick-up NameKSS-213C
Model Name Using Similar Mechanism PMC-D307L
T ape Transport Mechanism TypeMF-D307
CD player section
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.)
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PAR TS WHOSE
P AR T NUMBERS APPEAR AS SHO WN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
7. EXPLODED VIEWS
7-1. Case Section ......................................................................68
8. ELECTRICAL PARTS LIST ........................................ 77
– 2 –
SECTION 1
SERVICING NOTES
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the lid (CD), use
Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
1. Turn OPERATE switch on with to disc inserted and press
FUNCTION button to CD position.
2. Open the lid (CD).
3. Turn on S801 as following figure.
4. Press the ( (CD) button.
5. Confirm the laser diode emission while observing the objecting
lens. When there is no emission, Auto Po wer Control circuit or
Optical Pick-up is broken.
Objective lens moves up and do wn three times for focus search.
S801
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
This Compact Disc player is classified as a
CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT table is
location on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
– 3 –
2-1. LOCATION OF CONTROLS
SECTION 2
GENERAL
– upper side view –
5
7
8
9
10
11
12
13
14
– front side view –
1
234
6
16
17
18
19
20
15
1. 6 PUSH OPEN/CLOSE button (CD)
2. PLAY MODE MONO/ST ISS button
3. PGM SET AUTO PRESET button
4. SOUND button
5. 2 (Headphones) jack
6. RDS display window
7. OPERATE (power) button
8. Display window
9. Remote sensor window
10. FUNCTION button
11. TAPE operation buttons
9 (Reverse side playback) button
( (Front side playback) button
p (Stop) button
12. DIR MODE button
13. r/P (Recording/pause) button
21
22
23
2425
14. RADIO operation buttons
BAND button
PRESET – button
PRESET + button
15. OPTICAL DIGITAL OUT (CD) jack
16. VOLUME +/– button
17. DISPLAY ENTER/MEM button
18. =/+, TUNE –/+ button
19. 0/) button
20. CD operation buttons
( (Playback) button
P (Pause) button
p (Stop) button
21. 6 PUSH (cassette holder open) button
22. Cassette holder
23. OPEN $ knob
24. LINE OUT jack
25. LINE IN jack
– 4 –
SECTION 3
DISASSEMBLY
• The equipment can be removed using the following procedure.
2. Demagnetize the record/playback/erase head with a head demagnetizer. (Do not bring the head demagnetizer close to the
erase head.)
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
Torque Measurement
ModeTorque MeterMeter Reading
FWD
FWD2.0 – 6.0 g•cm
Back tension(0.028 – 0.076 oz•inch)
REV
REV2.0 – 6.0 g•cm
Back tension(0.028 – 0.076 oz•inch)
FF, REWCQ-201B
CQ-102C
CQ-102RC
30 – 70 g•cm
(0.42 – 1.02 oz•inch)
30 – 70 g•cm
(0.42 – 1.02 oz•inch)
80 – 170 g•cm
(1.12 – 2.38 oz•inch)
T ape Tension Measurement
ModeTension MeterMeter Reading
FWDCQ-403A
REVCQ-403R
more than 90 g
(more than 3.17 oz)
TAPE SECTION 0 dB = 0.775 V
1. The adjustments should be performed in the order given in the
service manual. (As a general rule. Playback circuit adjustment
should be completed before performing recording circuit adjustment.)
2. The adjustments should be performed for both L-ch and R-ch
unless otherwise indicated.
Standard Output Level
SP OUTPHONES
Load impedance6 Ω32 Ω
Output level0.775 V (0 dB)0.25 V (–10 dB)
Adjust so that the value on the frequency counter is 3 kHz.
counter
32
Ω
(headphones) jack
Specification Values:
Digital frequency counter
2,970 to 3,030 Hz
Adjust so that the frequency at the beginning and that at the end of
tape winding are between 2,970 and 3,030 Hz.
Adjustment Location:
adjustable
resistor
M691
– 12 –
Record/Playback Head Azimuth Adjustment
k
Procedure:
1. Mode: playback
test tape
P-4-A063
(6.3 kHz, –10 dB)
set
2
level meter
Ω
32
+
–
(headphones) jac
2. Turn the adjustment screw for the maximum output levels. If
these levels do not match, turn the adjustment screw
until both
of output levels match together within 1 dB.
Adjustment Location:
forward
L-CH
peak
screw
position
3. Phase Check
Mode: playback
test tape
P-4-A063
(6.3 kHz, –10 dB)
R-CH
peak
L-CH
set
R-CH
within
1dB
output
level
32
32
2
(headphones) jack
Screen pattern
L-CH
peak
Ω
Ω
R-CH
peak
oscilloscope
H
V
+
+
–
–
within
1dB
screw
angle
reverse
screwdriver
in phase 45
GoodWrong
90 °135 °180
°
°
4. After the adjustment, lock the screws with locking compound.
– 13 –
TUNER SECTION 0 dB = 1 µV
)
Precautions in Repairing
Note : As a tuner unit (TU1) is difficult to repair if faulty,
replace it with new one.
• FM Section
Setting:
FUNCTION button: FM
FM RF signal
generator
0.01
22.5 kHz frequency
deviation by 400 Hz signal
output level : as low as possible
• MW/LW Section
Setting:
FUNCTION button: MW or LW
AM RF signal
generator
EXT ANT FM
jack (CNP2)
µ
F
set
Put the lead-wire
antenna close to
the set.
FM FREQUENCY COVERAGE
ADJUSTMENT
Frequency Display87.5 MHz108 MHz
Reading on Digital voltmeter1.3 V or more9.0 V or less
Adjustment Part<confirmation> <confirmation>
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
<confirmation><confirmation>
87.5 MHz108 MHz
MW FREQUENCY COVERAGE
ADJUSTMENT
Frequency Display531 kHz1,611 kHz
Reading on Digital voltmeter0.85 ± 0.5 V6.8 ± 1.5 V
Adjustment Part<confirmation> <confirmation>
MW TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L3CT4
621 kHz1,404 kHz
30% amplitude
modulation by 400 Hz signal
output level : as low as possible
• Connecting Level Meter (FM, MW and LW)
level meter
(range: 0.5-5 V ac
Ω
32
set
2
(headphones) jack
• Connecting Digital Voltmeter (FM, MW and LW)
digital
voltmeter
tuner board
TP (VT)
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter.
CFT1
450 kHz
LW FREQUENCY COVERAGE
ADJUSTMENT
Frequency Display153 kHz279 kHz
Reading on Digital voltmeter0.6 ± 0.4 V7.5 ± 0.5 V
Adjustment Part<confirmation>L4
L W TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L5CT5
162 kHz261 kHz
Adjustment Location: TUNER board (See page 15.)
• Repeat the procedures in each adjustment several times, and the
frequency coverage and tracking adjustments should be finally
done by the trimmer capacitors.
– 14 –
Adjustment Location:
T
– tuner board (component side) –
TP
(VT)
CFT1
AM IF
ADJUSTMENT
IC1
L4
LW
FREQUENCY
COVERAGE
ADJUSTMENT
TU1
CT4 L3
MW
TRACKING
ADJUSTMENT
CT5
L5
LW
TRACKING
ADJUSTMEN
– 15 –
CD SECTION
Notes on Adjustment
1. Perform adjustment in test mode.
After adjustments, be sure to release test mode.
2. Perform adjustments in the order given.
3. Use the disc (YEDS-18. Part No. 3-702-101-01) only when so
indicated.
How to Put the Set into Test Mode
1. Disconnect an AC plug cord. (Power is not applied to the set.)
2. Solder across the TEST1 terminal.
3. Close the lid (CD).
4. Connect an AC plug cord.
[SW1 BOARD] (Conductor Side)
TEST1
terminal
E-F Balance Adjustment
This adjustment is to be done when the optical pick-up is replaced.
Procedure:
oscilloscope
(DC range)
CD board
TP (TRACKING-Y)
TP (VC)
+
–
1. Connect the oscilloscope to TP (TRACKING-Y) and TP (VC)
on the CD board.
2. Insert the disc (YEDS-18) in and close the lid (CD).
3. Put the set into test mode.
4. Press the + and = buttons to move the optical pick-up to
the center.
5. Press the ( button.
From focus searching, focus is turned ON while entering
CLV drawing-in mode. Tracking and sled are turned OFF.
6. Adjust R V703 so tha t the oscilloscope traverse wav eform is symmetrical, as shown in the figure below.
Note: Take long sweep time
VOLT/DIV: 0.2 V (with the 10:1 probe in use.)
TIME/DIV: 1 ms
for easy monitoring.
How to Release the Test Mode
1. Be sure to disconnect the AC plug cord and remove the solder
bridge at the TEST1 terminal connected before in setting.
2. The set thus becomes available for normal operation
Before Beginning Adjustment
Put the set into test mode and perform the following checks.
Repair if there are any problems.
• Sled Motor Check
Press the +, = buttons and confirm that the optical pick-up
moves smoothly from the innermost to outermost circumference
and back smoothly and with no catching or abnormal noises.
+ : Optical pick-up moves to the outer circumference
= : Optical pick-up moves to the inner circumference
• Focus Search Check
1. Press the ( button. (Focus search operation is performed continuously.)
2. Look at the optical pick-up objective lens and confirm that it
moves up and down smoothly, when no catching or abnormal
noises.
3. Press the p button.
Confirm that focus search operation stops. If it does not , press
the p button again longer.
A
0 V
A=B
B
0 V
Adjustment value: 0.4 ± 0.2 Vp-p (A + B)
7. Release the test mode after adjustment is completed.
Adjustment Location: CD board (See page 19.)
A
B
A=B
Note: When the malfunction is occurred by mis-passing other keys, turn
off the power and check again from making the test mode.
– 16 –
Focus Bias Adjustment
This adjustment is to be done when the optical pick-up is replaced.
Procedure:
oscilloscope
(AC range)
CD board
TP (RF)
TP (VC)
+
–
1. Connect the oscilloscope TP (RF) and TP (VC) on the CD board.
2. Insert the disc (YEDS-18) in and close the lid for CD.
3. Put the set into test mode. (See page 16.)
4. Press + and = buttons to move the optical pick-up to the
center. (Move the optical pick-up to the music area on the disc
to enable easy visibility of the eye pattern.)
5. Press the ( button.
From focus searching, focus is turned ON while entering
CLV drawing-in mode. Tracking and sled are turned OFF.
6. Press the ( button.
[Both tracking and sled are turned ON.]
7. Adjust RV701 so that the oscilloscope waveform is as sho wn in
the figure below. (eye pattern)
A good eye pattern means that the diamond shape (≈ ) in the
center of the waveform can be clearly distinguished.
• RF signal reference waveform (eye pattern)
VOLT/DIV : 0.2 V (With the 10:1 probe in use)
TIME/DIV : 500 ns
1.3
±
0.2 Vp-p
REFERENCE
Focus/Tracking Gain Adjustment
A frequency response analyzer is necessary in order to perform this
adjustment exactly .
However , this gain has a mar gin, so e ven if it is slightly off, there is
no problem. Therefore, do not perform this adjustment.
Focus/tracking gain determines the pick-up follow-up (vertical and
horizontal) relative to mechanical noise and mechanical shock when
the 2-axis device operate.
However, as these reciprocate, the adjustment is at the point where
both are satisfied.
• When gain is raised, the noise when the 2-axis device operates
increases.
• When gain is lowered, mechanical shock and skipping occurs
more easily.
• When gain adjustment is off, the symptoms below appear.
Gain
Symptoms
• The time until music starts becomes
longer for p→( on automatic
selection.lowlow or high
(=, + buttons pressed.)
(Normally takes about 2 seconds.)
• Music does not start and disc
continues to rotate for p→( or
automatic selection.
(=, + buttons pressed.)
• Sound is interrupted during PLAY.
Or time counter display stops—low
progressing.
• More noise during 2-axis device
operation.
FocusTracking
—low
highhigh
When observing the eye pattern, set the oscilloscope for AC
range and raise vertical sensitivity.
8. Release the test mode after adjustment is completed.
Adjustment Location: CD board (See page 19.)
– 17 –
The following is a simple adjustment method.
– Simple Adjustment –
Note:Since exact adjustment cannot be performed, remember the posi-
tions of the controls before performing the adjustment. If the positions after the primary adjustment are only a little different, return
the controls to the original position.
oscillosope
(DC range)
CD board
8. Connect the oscilloscope to TP (TRACKING-Y) and TP (VC)
on the CD board.
9. Adjust RV704 so that the waveform is as shown in the figure
below. (tracking gain adjustment)
VOLT/DIV: 1 V
TIME/DIV:2 ms
0 V
TP (FOCUS-Y)
TP (TRACKING-Y)
TP (VC)
+
–
Procedure:
1. Keep the set horizontal.
If the set is not horizontal, this adjustment cannot be performed
due to the gravity against the 2-axis device.
2. Connect the oscilloscope TP (FOCUS-Y) and TP (VC) on the
CD board.
3. Insert the disc (YEDS-18) in and close the lid for CD.
4. Put the set into test mode. (See page 16.)
5. Press the ( button.
From focus searching, focus is turned ON while entering
CLV drawing-in mode. Tracking and sled are turned OFF.
6. Press the ( button.
[Both tracking and sled are turned ON.]
7. Adjust RV702 so that the waveform is as shown in the figure
below. (Focus gain adjustment)
VOLT/DIV: 100 mV
TIME/DIV:2ms
100 mV
0 V
• Inconnect Examples (DC level changes more than on adjusted
waveform)
• Incorrect Examples (fundamental wave appears)
low tracking gain
VOLT/DIV: 1 V
TIME/DIV: 2ms
0 V
high tracking gain
high fundamental wave
than for low gain
VOLT/DIV: 1 V
TIME/DIV: 2ms
0 V
Note:
VOLT/DIV: with the 10:1 probe in used.
10. Release test mode after adjustment is completed.
1AC CHKIAC check input
2C-SCORICD-SCOR input
3RMCIRemote commander input
4C-XRSTOCD system reset output
5C-XLATOCD DSP (IC702) command latch output
6C-DATOCD DSP (IC702) command data output
7C-CLKOClock output for CD DSP (IC702) command
8C-DOORIOpen/close detection input (“L”: close, “H”: open)
9328/332I328/332 select input (Fixed at “H”.)
10C-SENSICD-SENS input
11C-SQCKOClock output for CD SUB-Q.
12C-SQSOICD SUB-Q input
13T-BIASITape REC BIAS input
14——Not used. (Open)
15T-RECITape REC input
16T-SOLOPlunger control output
17T-MODEOHEAD switching output
18T-AMSIAMS sensitivity switching
19T-MCONOMotor control output (“H”: Motor ON)
20P-CONOPower on/off control output
21V-CLKOVolume clock output
22V-DATOVolume data output
23V-CEOElectrical volume (IC302) chip enable output
24R-STIStereo detection input
25R-COUNTITuner PLL IC count input
26R-DATOTuner PLL IC data output
27R-CLKOTuner PLL IC clock output
28R-CEOTuner PLL IC chip enable output
299K/10KI9K/10K select input (Fixed at “H”.)
30T-STATITape detection input
31 – 34KEY-0 – 3IKey return signal input
35INITOInitial setting output (Not used.)
36SIMUKEIDestination setting terminal (Fixed at “H”.)
37SFCOShift clock ON/OFF out
38RSTIReset input
39EXTAL1IClock oscillation input (4.19 MHz)
40XTAL1OClock oscillation output (4.19 MHz)
41VSS—Ground (for A/D converter)
42XTAL2OClock oscillation output (Not used.)
43EXTAL2IClock oscillation output (Fixed at “L”.)
44AVREFIReference voltage input (for A/D converter)
45AVSS—Ground (for A/D converter)
46VLOLCD bias resistor current control terminal (Cut off at standby)
47 – 49VLC3 – 1—LCD bias power supply terminal
50 – 53COM0 – 3OLCD common signal output terminal
54 – 77SEG0 – 23OLCD segment signal output terminal
78 – 84NC—Not used. (Open)
85 – 87——Not used. (Open)
88BL-CONTOLCD Back light control output
89VDD—Power supply (+5 V)
– 20 –
Pin No.Pin NameI/OPin Description
90NC—Connected to the power supply.
91VSS—Ground
92TXOCrystal connection for clock oscillation. (32.768 kHz)
93TEXICrystal connection for clock oscillation. (32.768 kHz)
94C-MUTEOMute output for CD.
95B-MUTEOMute output for Tuner.
96A-MUTEOMute output for Audio.
97ISS1IISS1 switch input
98ISS2IISS2 switch input
99T-ENDITape end detection input
100NC—Not used. (Open)
6-2. CIRCUIT BOARDS LOCATION
– Main Section –
H/P board
RDS.LCD board
LAMP1 board
SW1 board
HEAD board
SW2 board
RDS board
SYSTEM board
REGULATOR board
CD board
CD MOTOR board
LAMP2 board
AUDIO board
SW board
LINE board
TUNER board
– 21 –
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