10/2006 No revisions or updates are applicable at this time.
12/2006 Corrected PNs for AU Board. Replaced pages 89 & 93.
Removed PN for IR Assembly. (IR Assembly is included with the Front Cabinet Assemblies)
Replaced page 92
4/2007 Corrected Self Diagnostic list. Replace page 11 with page 11.
Added PN for Ornamental Frames. Replaced page 92 with page 92.
HDMI IN 3/7/8:
HDMI: Video:480i, 480p, 720p, 1080i. 1080p
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits
AUDIO (for HDMI IN 8):
500 mVrms (100% modulation) (Fixed)
Impedance: 47 kilohms
AUDIO OUT:
500 mVrms (100% modulation) (Fixed)
1 Vrms at the maximum volume setting (Variable)
DIGITAL OUT (OPTICAL):
Optical Digital Audio Ouput (PCM/Dolby digital)
PC IN 9:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (100% modulation),
Impedance: 47 kilohms
HEADPHONES:
Stereo mini jack
Impedance: 16 ohms
Trademark Information
TruSurround XT, SRS and () symbol are trademarks of SRS Labs, Inc.
TruSurround XT technology is incorporated under license from SRS Labs ,
Inc.
Manufactured under license from BBE Sound, Inc.
Licensed by BBE Sound, Inc. under one or more of the following US
patents: 5510752, 5736897. BBE and BBE symbol are registered
trademarks of BBE Sound, Inc.
Macintosh is a trademark licensed to Apple Computer, Inc., registered in
the U.S.A and other countries.
“BRAVIA” and are trademarks of Sony Corporation.
As an ENERGY STAR
determined that this product meets the E NERGY STAR
guidelines for energy efficiency.
ENERGY STAR
HDMI, the HDMI logo and High-Definition Multimedia Interface are
trademarks or registered trademarks of HDMI Licensing, LLC.
KDL-52XBR2/52XBR3
®
Partner, Sony Corporation has
®
is a U.S. registered mark.
This TV incorporates High-Definition
Multimedia Interface (HDMI™) technology.
Manufactured under license from Dolby
Laboratories. “Dolby” and the double-D symbol are
trademarks of Dolb
Laboratories.
®
Design and specifi cations are subject to change without notice.
4
!
!"#
!"#
$
!"#
!"#
KDL-52XBR2/52XBR3
Television system
NTSC American TV Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable ANSI/SCTE 07 2000
Channel coverage
Analog
2-69 Terrestrial
1-125 Cable
Digital
2-69 Terrestrial
1-135 Cable
Antenna
75-ohm external terminal for VHF/UHF
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical):
1,920 dots x 1,080 lines
Screen Size (measured diagonally)
KDL-52XBR2 - 52 inches
KDL-52XBR3 - 52 inches
Supplied Accessories
Remote Commander RM-YD010 (KDL-52XBR2 Only)
Remote Commander RM-YD013 (KDL-52XBR3 Only)
Two Size AA (R6) Batteries
75-ohm coaxial cable
AC Power Cord
HD15-HD15 Cable
Suport Belt (Lock Assy, Rudder) Securing Screw,
and Wood Screw
(See Bag Assy, Rudder Lock in the Accessories and Packing
section of the Electrical Parts List in this manual.)
Cable Holder
Operating Instructions
Quick Setup Guide
Warranty Card
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any
servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
!SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne
pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
!ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KDL-52XBR2/52XBR3
6
KDL-52XBR2/52XBR3
SAFETY-RELATED COMPONENT WARNING
!
There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
do not press on the panel or frame edge to avoid the risk of electric shock.
do not scratch or press on the panel with any sharp objects.
do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
do not expose the LCD panel to direct sunlight.
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material.
use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
KDL-52XBR2/52XBR3
7
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
KDL-52XBR2/52XBR3
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
rebmuntraPretemaiDskrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to
http://www.sony-training.com
KDL-52XBR2/52XBR3
8
SAFETY CHECK-OUT
KDL-52XBR2/52XBR3
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
Leakage Test
0.15 µF
Figure A. Using an AC voltmeter to check AC leakage.Figure B. Checking for earth ground.
To Exposed Metal
Parts on Set
Earth Ground
AC
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-52XBR2/52XBR3
9
KDL-52XBR2/52XBR3
Control Buttons
SELF-DIAGNOSTIC FUNCTION
POWER
CHANNEL
VOLUME
POWER
CHANNEL
VOLUME
TV/VIDEO
MENU
TV/VIDEO
MENU
PIC OFF/TIMERSTANDBYPOWER
Self Diagnosis
Supported model
PIC OFF/TIMER STANDBY POWER
Description of LED Indictors
LEDLED TypeDescription
POWER LED
STANDBY LED
PIC OFF/TIMER
LED
Green LED
Red LED
Green LED
* Light when the TV set is on
* Lights up in red when TV is in PC standby mode.
* Functions as failure indicator
* Lights up when Picture Off is activated
* Lights up in orange when the timer is set
When timer is set, the LED remains lit even
when the TV is turned off.
KDL-52XBR2/52XBR3
10
KDL-52XBR2/52XBR3
y
The units in this manual contain a self-diagnostic function. If an error occurs, the POWER LED will automatically begin to fl ash. The number of times
the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER LED fl ash indicators is listed in the instruction manual for
the user’s knowledge and reference. If an error symptom is diffi cult to reproduced use the Remote Commander to display the record that is stored at
the internal NVM to specify the cause of the failure.
When an error occurs, the POWER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one error,
the LED will identify the fi rst of the problem areas. If the errors occur simultaneously, the one that corresponds to the fewest fl ashes is identifi ed fi rst.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
000
000
0000 indicates no error was detected
0011 indicates an error was detected
000
000(Watch Dog Timers
000 are used to track
000micro processors,
000not to record errors.)
KDL-52XBR2/52XBR3
11
SECTION 1: DISASSEMBLY
1-1. REAR COVER ASSEMBLY REMOVAL
2 Screws,
2
+BVST 4X12
17 Screws,
1
+BVTP2 4X16
2 Screws,
3
+PSW M4X8
One Screws
4
+BVTP 3X12 TYPE2 IT-3
KDL-52XBR2/52XBR3
Rear Cover Assembly
NOTE: The Rear Cover Assembly has
2 screw hole indicators. The symbol
indicates a screw that secures the
Rear Cover Assembly. The symbol
indicates a screw that secures the
Bezel to the Bezel Assembly.
KDL-52XBR2/52XBR3
12
1-2. BASE STAND ASSEMBLY REMOVAL
KDL-52XBR2/52XBR3
5 Screws,
+BVST 4X12
1
Arm Assembly
2 Screws,
+PSW M5X12
2
2 Screws,
3
+PSW M5X12
5 Screws,
4
+BVST 4X12
Base Stand Assembly
1-3. SPEAKER REMOVAL
Speaker (L)
One Screw,
1
+BWTP2 4X16
One Screw,
2
+BWTP2 4X16
Speaker (R)
KDL-52XBR2/52XBR3
13
1-4. H1 BOARD REMOVAL
H1 Board
KDL-52XBR2/52XBR3
Disconnect Connector From CN3001
2 Screws,
1
+BVTP2 4X16
Control Button Assembly
1-5. H5 BOARD REMOVAL
2 Screws,
1
+BVTP 3X12 TYPE2 IT-3
Disconnect Connector
From CN3100
H5 Board
2 Screws,
2
+BVTP2 4X16
Side Terminal Assembly
KDL-52XBR2/52XBR3
14
KDL-52XBR2/52XBR3
1-6 G2 BOARD REMOVAL
Disconnect CN6201, CN6204,
CN 6203, CN6202, CN6001,
CN6501 AND CN6502
G2 Board
7 Screws,
1
+BVST 3X8
1-7. D4 BOARD AND D5 BOARD REMOVAL
5 Screws,
1
+BVST 3X8
D5 Board
Disconnect CN6200,
CN6800 AND CN6201
6 Screws,
2
+BVST 3X8
Disconnect CN6700, CN6901,
CN6902, CN6900 AND CN6600
D4 Board
KDL-52XBR2/52XBR3
15
1-8. AU BOARD REMOVAL
KDL-52XBR2/52XBR3
AU Board
1-9. H3 BOARD AND H4 BOARD REMOVAL
7 Screws,
1
+BVST 3X8
Disconnect CN9204, CN9212,
CN9203, CN9211, CN9210,
CN8801 AND CN9213
Under Cover (L)
1
H4 Board
One Screw,
+BVST 4X12
Disconnect
CN3301
2 Screws,
2
+KTT 3X10
AC Inlet
AC Inlet Bracket
4
Disconnect
CN3201
H3 Board
2 Screws,
3
+BVST 3X8
One Screw,
+PSW M4X8
KDL-52XBR2/52XBR3
16
1-10. BE2 BOARD, QM BOARD, AND QT BOARD REMOVAL
KDL-52XBR2/52XBR3
4 Screws,
+BVST 3X8
QM Board
Disconnect
CN7306 and CN7802
2 Screws,
+PSW M3X5
CN5900, CN4001,
CN4502 and CN4000
DTT Holder Assembly
Digital Shield (LOWER)
One screw
(+BVST 3X8)
9
7 Screws,
+BVST 3X8
Disconnect
8
BE2 Board
6
Digital Shield (UPPER)
Tuner Shield (UPPER)
7
Antenna
Tuner Shield (LOWER)
4 Screws,
1
+BVST 3X8
QT Board
Disconnect
CN7306 and CN7802
4 Screws,
2
+BVST 3X8
4 Screws,
3
+BVST 3X8
One Screw,
4
+PSW M3X5
HDMI Terminal Holder
2 Screws,
5
+PSW M3X5
KDL-52XBR2/52XBR3
17
1-12. CHASSIS BRACKET ASSEMBLY REMOVAL
One Screw,
Speaker Box Supporter
1
+BVST 3X8
6 Screws,
2
+PSW M5X8
3
Chassis Bracket Assembly
4
KDL-52XBR2/52XBR3
7 Screws,
+BVTP2 4X16
One Screw,
+BVST 3X8
Speaker Box Supporter
KDL-52XBR2/52XBR3
18
1-13. LCD PANEL REMOVAL
4 Screws,
1
+BVTP2 4X16
Mask Plate (L)
Lead Wire with Connector (LVDS)
KDL-52XBR2/52XBR3
4 Screws,
2
+BVTP2 4X16
Mask Plate (R)
Bezel Assembly
LCD Panel
KDL-52XBR2/52XBR3
19
WIRE DRESSING DIAGRAMS
OVERALL ASSEMBLY
TAPE TO HOLD WIRE
KDL-52XBR2/52XBR3
KDL-52XBR2/52XBR3
20
AC INLET
KDL-52XBR2/52XBR3
AU BOARD
KDL-52XBR2/52XBR3
21
KDL-52XBR2/52XBR3
BE2 BOARD
WIRE HOLDERS ON SHIELD COVER
D4 BOARD
KDL-52XBR2/52XBR3
22
D5 BOARD
KDL-52XBR2/52XBR3
LVDS CONNECTOR
KDL-52XBR2/52XBR3
23
G2 BOARD AND H1 BOARD
KDL-52XBR2/52XBR3
KDL-52XBR2/52XBR3
24
H5 BOARD AND QT BOARD
KDL-52XBR2/52XBR3
KDL-52XBR2/52XBR3
25
SECTION 2: SERVICE ADJUSTMENTS
KDL-52XBR2/52XBR3
2-1. REMOTE ADJUSTMENT BUTTONS AND
INDICATORS
TV POWER
5
JUMP
DISPLAY
Onscreen cursor
and select button
VOLUME+
2-2. ACCESSING SERVICE ADJUSTMENTS
To adjust various set features, use the Remote Commander to put the set
into service mode to display the service menus.
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a
second of each other:
DISPLAY
The fi rst service menu (TV) displays.
3. To display the service menu that contains the category you want to
adjust, press
(Refer to Service Menus)
Channel 5 Volume +
JUMP
on the Remote Commander.
TV MICRO
VERSION 0SERVICE
VER_DISP_ENBL
Press JUMP
0TV MICRO
QM MICRO
TV POWER
.
QM
INFO
Press JUMP
0
0 SERVICE
DTV
WE MICRO
RM-YD013
WEM VERSION
Main
WM2 201W00AAWM1. 103W00AA
Diff
WM2 212A00LAWC2. 212A00LAb
DL 0 000 Gra 0216
SelfCheck 00 00 00 00
DEM VERSION
PM1 020W00LA PB1. 004W00LA
NVM: PD0. 008A52LU
Press JUMP
Boot
CMN
DE MICRO
PANEL SERVICE
0 WINDOW
0 win_no 0
Diff 1
KDL-52XBR2/52XBR3
Press JUMP
26
KDL-52XBR2/52XBR3
The screen displays the fi rst category in the selected service menu.
4. To change the category, press
Note: Pressing 2 or 5 only changes the categories within the service menu displayed. To change a category on one of the other service menus,
press the
5. To change the adjustment item, press 1 or 4 on the Remote Commander.
6. To change the data value, press 3 or 6 on the Remote Commander.
Note: To go back to the last saved data value, press 0 then
7. To write into memory, press
8. To exit service mode, turn the power off.
JUMP
button until the correct service menu is displayed.