from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol a are
trademarks of the Dolby Laboratories Licensing
Corporation.
CD
Section
Tape Deck
Section
E Model
Model Name Using Similar MechanismHCD-D290/
G3300/XB3
CD Mechanism TypeCDM37L-5BD29AL
Base Unit NameBU-5BD29AL
Optical Pick-up NameKSS-213D/Q-NP
Model Name Using Similar MechanismHCD-D290/
G3300/XB3
Tape Transport Mechanism TypeTCM-220WR2
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from 70-20,000 Hz; rated 100
watts per channel minimum RMS power, with no more than 0.9 % total
harmonic distortion from 250 milliwatts to rated output.
Amplifier section
(HCD-XB33K)
The following measured at AC 120/240 V, 50 Hz
DIN power output (Rated):
100 + 100 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output (Reference):
120 + 120 watts
(6 ohms at 1 kHz, 10% THD)
Peak music power potput (Reference):
1,500 watts
(HCD-XB44K)
The following measured at AC 120/240 V, 50 Hz
DIN power output (Rated):
120 + 120 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output (Reference):
140 + 140 watts
(6 ohms at 1 kHz, 10% THD)
Peak music power output (Reference):
accepts headphones of 8 ohms or more
VIDEO/MD (AUDIO) OUT (phono jacks):
voltage 250 mV, impedance 1 kilohm
SPEAKER:impedance of 6 to 16 ohms
SURROUND SPEAKER:accepts impedance of 16 ohms
(HCD-XB33K)
— Continued on next page —
COMPACT DISC DECK RECEIVER
Page 2
CD player section
SystemCompact disc and digital audio system
LaserSemiconductor laser (λ = 780nm).
Emission
duration: continuous
Laser outputMax. 44.6µW*
*This output is the value measured at a distance
of 200 mm from the objective lens surface on
the Optical Pick-up Block with 7 mm aperture.
Wavelength780 – 790 nm
Frequency response2 Hz – 20 kHz (±0.5 dB)
Signal-to-noise ratioMore than 90 dB
Dynamic rangeMore than 90 dB
CD DIGITAL OUT
(square optical connector jack, rear panel)
Wave length:600 nm
Output level:– 18 dBm
Tape player section
Recording system4-track 2-channel stereo
Frequency response (DOLBY NR OFF)
60 – 13,000 Hz (±3 dB), using a Sony
TYPE I cassette
60 – 14,000 Hz (±3 dB), using a Sony
TYPE II cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
(2 band model)
AntennaFM wire antenna
Antenna terminals75 ohm unbalanced
Intermediate frequency10.7 MHz
AM tuner section
Tuning range531 – 1,602 kHz
(with the tuning interval set at 9 kHz)
530 – 1,710 KHz
(with the tuning interval set at 10 kHz)
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
The following caution label is located inside the unit.
Power requirements
Other models:110 – 120 V or 220 – 240 V
Power consumption
(HCD-XB33K):240 watts
(HCD-XB44K):250 watts
Dimensions (w/h/d)Approx. 355 x 425 x 435 mm (14 x 16 3/4 x 17
MassApprox. 14.0 kg (30 lb 14 oz.)
Supplied accessories:AM loop antenna (1)
Design and specifications are subject to change without notice.
AC, 50/60 Hz Adjustable with voltage selector
1
/4 in) incl. projecting parts and controls
Remote RM-SD70S (1)
Size AA (R6) batteries (2)
FM wire antenna (1)
Speaker cords* (HCD-XB44K) (2)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH
MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
— 2 —
Page 3
TABLE OF CONTENTS
1. GENERAL
– FRONT PANEL – ···························································· 5
– BACK PANEL – ······························································ 6
8. ELECTRICAL PARTS LIST ······································88
— 3 —
Page 4
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
MODEL IDENTIFICATION
– BACK PANEL –
PARTS No.
MODELPARTS No.
XB33K: SP, MY model4-996-410-1π
XB33K: E model4-996-410-6π
XB33K: EA model4-996-410-7π
XB44K: SP, MY model4-996-412-1π
XB44K: E, IA model4-996-412-6π
XB44K: EA model4-996-412-7π
— 4 —
Page 5
– FRONT PANEL –
SECTION 1
GENERAL
$¢
%ª ^º
%¶ %•
%§
%¢ %∞
%£
%¡ %™
$ª$•%º
$§
$¶
$∞
$£
$™
$¡
$º
1234 6 7
A
see A
see B
5
B
89
!º !¡
!™
!£ !¢
!∞
!§
!¶
!•
!ª @º
@¡ @™ @£
@¢ @∞
@§ @¶
@ª #º
#¡ #™ #£
@•
A
1POWER button
2DISPLAY/DEMO button
3SPECTRUM ANAL YZER button
4ENTER/NEXT button
5TUNER MEMORY button
6TUNING MODE button
7TUNER/BAND button
8TUNING – button
9TUNING + button
!ºPTY button (AEP, UK model)
!¡STEREO/MONO button
!™EFFECT button
!£GROOVE button
!¢FUNCTION button
!∞VOLUME knob
!§SUPER WOOFER button
!¶SUPER W MODE (XB44K model)
!•GEQ button
!ªDECK B ª (play) button
@ºDECK B · (play) button
@¡DECK B p (stop) button
@™DECK B 0 (backward) button
@£DECK B ) (forward) button
@¢DECK B P (pause) button
^¡^™^£^¢
^•^∞
^¶^§
@∞DECK B r REC button
@§H SPEED DUB button
@¶CD SYNC button
@•DECK B 6 EJECT button
@ªCD 6 OPEN button
#ºCD · (play) button
#¡DISK SKIP button
#™CD P (pause) button
#£CD p (stop) button
#¢CD ) (forward) button
#∞≠ AMS ± knob
#§CD 0 (backward) button
#¶FLASH button
#•LOOP button
#ªNON-STOP button
$ºDISC 1 button
$¡DISC 2 button
$™DISC 3 button
$£DISC 4 button
$¢DISC 5 button
$∞DECK A 6 EJECT button
$§DIRECTION button
$¶DOLBY NR button
$•DECK A p (stop) button
#¢
#∞#§#• #¶#ª
&™^ª
B
&¡
&º
$ªDECK A 0 (backward) button
%ºDECK A ) (forward) button
%¡DECK A ª (play) button
%™DECK A · (play) button
%£PHONES jack
%¢MIC1, MIC2 jack
%∞MIC LEVEL, ECHO LEVEL knob
%§SLEEP button
%¶DAILY 1 button
%•DAILY 2 button
%ªt / CLOCK SET button
^ºREC button
^¡WAVE button
^™SURROUND button
^£P FILE MEMORY button
^¢GEQ CONTROL button
^∞ENTER button
^§KEY CONTROL ( n) button
^¶KEY CONTROL ( ˜) button
^•KARAOKE PON/MPX button
^ªPLAY MODE button
&ºREPEAT button
&¡EDIT button
&™1/ALL DISCS button
— 5 —
Page 6
– BACK PANEL –
⁄‚⁄
⁄‚‡
⁄‚fl
⁄‚fi
⁄‚›
⁄‚‹
IN
OUT
⁄‚¤
⁄‚⁄ANTENNA terminal
⁄‚¤VOLTAGE SELECTOR switch (E, AR model)
⁄‚‹SPEAKER terminal
⁄‚›SURROUND SPEAKER terminal (XB33K model)
⁄‚fiVIDEO/MD (AUDIO) jack
⁄‚flPHONO jack
⁄‚‡CD DIGITAL OUT connector
— 6 —
Page 7
This section is extracted
from instruction manual.
— 7 —
Page 8
— 8 —
Page 9
— 9 —
Page 10
•This set can be disassembled in the order shown below.
SECTION 2
DISASSEMBLY
UPPER
CASE
(Page 10)
Note: Follow the disassembly procedure in the numerical order given.
FRONT PANEL
SECTION
(Page 11)
MAIN
SECTION
(Page 12)
TAPE MECHANISM
DECK SECTION
(Page 13)
CD LID ASSY
SECTION
(Page 14)
MAIN BOARD/KEY CON
BOARD
(Page 11)
2-1.UPPER CASE
CD MECHANISM
DECK SECTION
(Page 12)
AUDIO BOARD
(Page 17)
CASSETTE
LID ASSY
(Page 13)
PANEL (A)/(B)
SUB ASSY
(Page 14)
BASE UNIT
(Page 15)
DISC TABLE
(Page 15)
CAPSTAN MOTOR
(Page 17)
BD BOARD
(Page 16)
OPTICAL
PICK-UP
(Page 16)
SLED
MOTOR
(Page 16)
1
Three screws
(case 3 point)
3
Upper case
1
Three screws
(case 3 point)
— 10 —
2
Seven screws
(BVTT 3
×
6)
Page 11
2-2.FRONT PANEL SECTION
3
Front panel section
1
Three flat wires
(CN102, 205, 206)
2
Four screws
(BVTP 3 x 8)
2-3.MAIN BOARD/KEY-CON BOARD
5
Power cord
3
Connector
(CN901)
1
(CN1,202)
Two flat wires
6
Back panel
4
Twelve screws
(BVTP 3 × 8)
Fan is for (XB44K)
!¡
KEY-CON board
0
MAIN board
IC201
9
Connector
(CN105)
(XB44K)
8
Connector
(CN101)
(Remove soldering)
2
Connector
(CN203)
— 11 —
7
Two screws
(BVTP 3 × 8)
Page 12
2-4.MAIN SECTION
)
)
3
Two screws
(BVTP 3 × 8)
2
Connector
(CN203)
1
Flat wire (CN202)
4
Main section
3
(BVTP 3 × 8
3
(BVTP 3 × 8
Screw
Two screws
2-5.CD MECHANISM DECK SECTION
3
Five screws
(BVTP 3 × 8)
4
CD mechanism
deck section
2
Flat wire and
lead wire
— 12 —
1
Open the clamp.
Page 13
2-6.TAPE MECHANISM DECK SECTION
)
4
Three screws
(BVTP 2.6 × 8)
3
Two flat wires
(CN601, 1001)
4
(BVTP 2.6 × 8)
A
Three screws
5
Remove the tape mechanism
deck section to direction of the arrow A.
2
Open the
cassette lid.
2-7.CASSETTE LID ASSY
1
Two springs
1
Push the
two buttons.
3
Two brackets
2
Two screws
(BVTP 2.6 × 8
4
Cassette lid assy
— 13 —
Page 14
)
)
2-8.CD LID ASSY SECTION
5
Connector
(CN671)
6
Four screws
(BVTP 2.6 × 8)
7
CD lid assy
4
Connector
(CN661)
2
Four screws
(BVTP 2.6 × 8
2-9.PANEL (A) / (B) SUB ASSY
3
Two claws
1
Connector
(CN642)
3
CD-B1 SW board
1
Connector
(CN612)
2
Four screws
(BVTP 2.6 × 8
4
Panel (A) sub assy
5
Two claws
6
Panel (B) sub assy
— 14 —
Page 15
e
2-10. BASE UNIT
2
Boss
3
Base unit
1
Yoke bracket
2-11. DISC T ABLE
Note:
When the disc table is installed, adjust the positions
of roller cam and mark z as shown in the figure,
then set to the groove of disc table.
A
1
Screw
(BVTP 3 × 8)
2
Bracket (BU)
1
Screw
(BVTP 3 × 8)
3
Step screw
4
Disc tabl
— 15 —
A
Page 16
)
2-12. BD BOARD
s
6
the four solders.
1
(PTPWH M2.6 × 6)
3
5
Screw
(BVTP 2.6 × 8)
Removal
Two screws
Two springs
1
Two screws
(PTPWH M2.6 × 6
2
Optical pick-up
section
3
Two springs
4
Flat wire
(CN101)
7
BD board
2-13. OPTICAL PICK-UP, SLED MOTOR
3
Optical pick-up
Limit switch
4
Two screw
(P 2 × 3)
2
Sled shaft
1
Claw
— 16 —
5
Sled motor
Page 17
2-14. AUDIO BOARD
o
4
Four screws
(BTP 2.6 × 4)
5
Audio board
1
Connector
(CN651)
2
Two rivets
3
Break the soldering of tw
flexible flat cables.
2-15. CAPSTAN MOTOR
1
Break the soldering of
motor lead.
4
Removal the capstan motor
to direction of the arrow.
3
Claw
2
Two screws
(BTP 2.6 × 8)
— 17 —
5
Hang the
two belts.
Page 18
SECTION 3
TEST MODE
[MC Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning the
set to the customer.
Procedure:
1. Press three buttons GROOVE , ENTER/NEXT , and
DISC 1 simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[CD Delivery Mode]
• This mode moves the pickup to the position durable to vibration.
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press POWER button to turn the set ON.
2. Press PLAY MODE button and POWER button simulta-
neously.
3. A message “LOCK” is displayed on the fluorescent indicator
tube, and the CD delivery mode is set.
[MC Hot Reset]
• This mode resets the set with the preset data kept stored in the
memory. The hot reset mode functions same as if the power cor d
is plugged in and out.
Procedure:
1. Press three buttons GROOVE , ENTER/NEXT , and
DISC 2 simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[LED and Fluorescent Indicator Tube All Lit, Key Check
Mode]
Procedure:
1. Press three b uttons GROOVE , ENTER/NEXT , and DISC 3
simultaneously .
2. LEDs and fluorescent indicator tube are all turned on.
Press DISC 2 button, and the key check mode is activated.
3. In the key check mode , the fluorescent indicator tube displays
“K 1 J0 V0”. Each time a b utton is pressed, “K”value increases.
However, once a button is pressed, it is no longer taken into
account.
“J” Value increases like 1, 2, 3 ... if rotating
≠ AMS ± knob in “+” direction, or it decreases like 0,
9, 8 ... if rotating in “–” direction.
“V” Value increases like 1, 2, 3 ... if rotating VOLUME knob
in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “–”
direction.
4. To exit from this mode, press three buttons in the same manner
as step 1, or disconnect the power cord.
[Sled Servo Mode]
• This mode can run the CD sled motor freely. Use this mode, for
instance, when cleaning the pickup.
Procedure:
1. Select the function “CD”.
2. Press three buttons GROOVE , ENTER/NEXT , and
FLASH simultaneously.
3. The Sled Servo mode is selected, if “CD” is flashing on the
fluorescent indicator tube.
4. With the CD in stop status, press ) button in CD section to
move the pickup to outside track, or 0 button to inside track.
5. To exit from this mode, perform as follows:
1) Move the pickup to the most inside track.
2) Press three buttons in the same manner as step 2.
Note:
• Always mov e the pickup to most inside track when exiting fr om
this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessi vely, otherwise the gear can be
chipped.
[Change-over of AM T uner Step between 9kHz and 10kHz]
• A step of AM c hannels can be changed over betw een 9kHz and
10kHz.
Procedure:
1. Press POWER button to turn the set ON.
2. Select the function “TUNER”, and press TUNER/BAND
button to select the BAND “AM”.
3. Press POWER button to turn the set OFF.
4. Pr ess ENTER/NEXT and POWER buttons sim ultaneously,
and the display of fluorescent indicator tube changes to “AM
9k STEP” or “AM 10k STEP”, and thus the channel step is
changed over.
— 18 —
Page 19
[Aging Mode]
This mode can be used for operation check of CD section and tape
deck section.
• If an error occurred:
The aging operation stops.
• If no error occurs:
The aging operation continues repeatedly.
1. Aging Mode in CD Section
1-1. Operating Method of Aging Mode
1. Set discs in DISC 1 and DISC 3 trays.
2. Select the function “CD”.
3. Press three buttons GROOVE , ENTER/NEXT , and
DISC 5 simultaneously.
4. The aging mode is activated, if a roulette mark on the
fluorescent indicator tube is flashing.
5. In the aging mode, the aging is executed in a sequence given
in “1-2. Operation during Aging Mode”.
The aging continues unless an alarm occurred.
6. To e xit from the aging mode, press POWER button to tur n
the set OFF.
• If a button other than buttons in the CD section is pressed during
aging, the aging in the CD section is finished.
• To e xecute aging to the tape dec k section successively , press ·
button in the deck A.
“A GING” is displayed on the fluorescent indica tor tube. (For the
aging in tape deck, see “2. Aging Mode in Tape Deck Section”.
8. To exit from the aging mode, press POWER button to turn
the set OFF.
2-2. Operation during Aging Mode
In the aging mode, the program is executed in the following
sequence.
1. A tape on FWD side is played for one minute.
2. PAUSE STOP is made.
3. Recording is made for 3 minutes. (For the deck not having
the record function, the play is executed.)
4. FF is executed up to the end of tape.
5. A tape is reversed, and the tape on REV side is played for
one minute.
6. PAUSE STOP is made.
7. Recording is made for 3 minutes. (For the deck not having
the record function, the play is executed.)
8. FF is executed up to the end of tape.
9. Steps 1 through 8 are executed for the other deck.
10. Steps 1 through 9 are repeated unless an alarm occurred.
2-3. Deck Selection Sequence
• During the aging mode, decks are selected in the following
sequence:
Deck A (FWD) → Deck A (REV)
↑↓
Deck B (REV) ← Deck B (FWD)
1-2. Operation during aging Mode
In the aging mode, the program is executed in the following
sequence.
1. The disc tray turns to select a disc. (For a disc selection
sequence, see Section 1-3.)
2. TOC of disc is read.
3. The pickup accesses to the last track.
4. Steps 1 through 3 are repeated.
1-3. Disc Selection Sequence
• During the aging mode, discs are selected in the following
sequence:
Disc 1 → Disc 3
↑↓
Disc 3 ← Disc 1
2. Aging Mode in Tape Deck Section
2-1. Operating Method of Aging Mode
1. Load a commercially available 10-minute tape into the decks
A and B respectively.
(If a 10-minute tape is not available, another tape may be
used but a cycle time will be longer.)
2. Select the function “TAPE”.
3. Rewind tapes in advance by pressing 0 button
respectively on decks A and B.
4. Press three buttons GROOVE , ENTER/NEXT , and
DISC 5 simultaneously.
5. Press · button on deck A. (This b utton triggers the aging
mode.)
6. The aging mode is activated if “AGING A” is displayed on
the fluorescent indicator tube.
7. In the ag ing mode, the aging is executed in a sequence giv en
in “2-2. Operation during Aging Mode”.
The aging continues unless an alarm occurred.
— 19 —
Page 20
SECTION 4
set
main board
CN207
Pin
1
(L-CH)
Pin
3
(R-CH)
main board
CN207
Pin
2
+
–
level meter
test tape
P-4-A100
(10KHz, –10dB)
SECTION 5
MECHANICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
• Tor que Measurement
ModeTorque MeterMeter Reading
ForwardCQ-102C
Forward
Back Tension(0.026 – 0.082 oz·inch)
ReverseCQ-102RC
Reverse
Back Tension(0.026 – 0.082 oz·inch)
FF, REWCQ-201B
CQ-102C
CQ-102RC
36 to 61g·cm
(0.50 – 0.84 oz·inch)
2 to 6g·cm
36 to 61g·cm
(0.50 – 0.84 oz·inch)
2 to 6g·cm
61 to 143g·cm
(0.85 – 1.98 oz·inch)
ELECTRICAL ADJUSTMENTS
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer. (Do not bring the head demagnetizer close to
the erase head.)
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise
specified.
8. Set to test mode. (Press key switch same time GROOVE
ENTER/NEXT and DISC 4 button.)
ForwardCQ-403Amore than 100g (3.52 oz)
ReverseCQ-403Rmore than 100g (3.52 oz)
Record/Playback Head Azimuth Adjustment
DECK ADECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback (FWD)
— 20 —
Page 21
2. Turn the adjustment screw and check output peaks. If the peaks
e
+
–
set
test tape
WS-48B
(3 kHz, 0 dB)
main board
CN207 (Pin
1
: L-CH)
(Pin
3
:R-CH)
frequency counter
+
–
set
test tape
P-4-L300
(315 Hz, 0 dB)
main board
CN207 (Pin
1
: L-CH)
(Pin
3
: R-CH)
level meter
do not match for L-CH and R-CH, turn the adjustment screw
so
that outputs match within 1dB of peak.
output
level
within
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback (FWD)
test tape
P-4-A100
(10kHz, –10dB)
L-CH
main
board
CN207
set
R-CH
in phase 45°90°135°180
pin
1
pin
2
L
R
pin
3
waveform of oscilloscope
good
oscilloscop
V
wrong
H
°
4. Repeat steps 1 to 3 in playback (REV) mode.
5. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location: Record/Playback Head (Deck A and B)
and main board.
Tape Speed Adjustment DECK A
Notes: • Start the T a pe Speed adjustment as below after setting to the test
mode.
• In the test mode, the tape speed is high during pressing the
H. SPEED DUB button.
Procedure:
1. Turn the power switch on.
2. Press the GROOVE button, ENTER/NEXT button and
DISC 4 button simultaneously.
To exit from the test mode, press the POWER button.
Mode: Playback (FWD)
1. Insert the WS-48B into the deck A and the blank tape into the
deck B.
2. Press the REC button and · button on the deck B. Then
the deck B is at recording mode.
3. Set the deck A to playback mode.
4. Keep pressing the H. SPEED DUB button in playback mode.
Then at HIGH speed mode.
5. Adjust RV652 on the AUDIO board do that frequency counter
reads 6,000 ± 180 Hz.
6. Take off the H. SPEED DUB button.
Then at NORMAL speed mode.
7. Adjust RV651 on the AUDIO board so that frequency counter
reads 3,000 ± 90 Hz.
8. Frequency difference between deck A and deck B the be ginning
of the tape should be within ± 1.5%.
Adjustment Location: AUDIO board
Sample Value of Wow and flutter
W.RMS (JIS) within 0.3%
(test tape: WS-48B)
forward
Playback level Adjustment DECK ADECK B
Procedure:
Mode: Playback (FWD)
reverse
Deck A is RV311 (L-CH) and RV411 (R-CH), Deck B is RV301
(L-CH) and RV401 (R-CH) so tha t adjustment within adjustment
level as follows.
Adjustment Level:
CN207 PB level: 301.5 to 338.3 mV (–8.2 to –7.2 dB) level
difference between the channels: within ±0.5 dB
Adjustment Location: AUDIO and main boards
— 21 —
Page 22
Record Bias Current AdjustmentDECK B
r
r
Procedure:
1. Mode: record
Pin
6
(L-CH) of IC1501 on the main board.
Pin #¶ (L-CH) of IC1501 on the main board.
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
Pin 2 (GND) of ICN207 on the main board.
50 mV (–23.8 dB)
600
Ω
set
2. Mode: Playback
recorded
portion
level mete
blank tape
CN-123
Adjustable limits:
CN207 PB level: 47.3 to 53.1 mV (–24.3 to –23.3 dB)
Adjustment Location: main board
[MAIN BOARD] (Component Side)
RV1501
IC1501
RV1551
IC201
CN207
IC301
RECORD LEVEL
CN205
1
3
+
–
: L-CH)
: R-CH)
set
CN207 (Pin
(Pin
Confirm playback that the signal recorded in step 1 becomes adjustable
limits as follows.
If these levels are not adjustable limits, adjust the RV341 (L-CH) and
RV441 (R-CH) on the AUDIO board to repeat steps 1 and 2.
Adjustable limits: Playback output of 315 Hz to playback output
of 10kHz: 0±0.5 dB
Adjustment Location: AUDIO and main boards
Record Level Adjustment DECK B
Procedure:
1. Mode: record
Pin
6
(L-CH) of IC1501 on the main board.
Pin #¶ (R-CH) of IC1501 on the main board.
AF OSC
315 Hz, 50 mV (–23.8 dB)
600
attenuator
Ω
blank tape
CS-123
set
[AUDIO BOARD] (Conductor Side)
RECORD
BAIS
L
RV301
RV401®R
PB LEVEL
R
®
L
RV441RV341
– DECK B –
TAPE SPEED
(NORMAL)
RV651
®
PB
LEVEL
– DECK A –
RV311
RV411
(HIGH)
RV652
®
L
®
R
®
2
(GND) of CN207 on the main board.
Pin
2. Mode: Playback
recorded
portion
set
CN207 (Pin
(Pin
level mete
1
: L-CH)
3
: R-CH)
+
–
Confirm playback that the signal recorded in step 1 becomes
adjustable limits as follows.
If these levels are not adjustable limits, adjust the RV1501 (L-CH)
and RV1551 (R-CH) on the main board to repeat steps 1 and 2.
— 22 —
Page 23
CD SECTION
V
+
–
BD board
TP (FEO)
TP (VC)
oscilloscope
+
–
BD board
TP (RF)
TP (VC)
oscilloscope
VOLT/DIV: 200 mV
TIME/DIV: 500 ns
level:
1.3
±
0.3Vp-p
Note:
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens b y an applicator with neutral detergent when the
signal level is low than specified value with the following checks.
5. Adjust the focus bias adjustment when optical block is replaced.
Focus Bias check
oscilloscope
(DC range)
BD board
TP (RF)
VC
Procedure:
1. Connect oscilloscope to test point TP (RF). (GND terminal :
VC)
2. Turned Power switch on.
3. Put disc (YEDS-18) in and playback.
4. Confirm that the shape “
≈” can be clearly distinguished at the
center of the waveform and check the RF signal level.
+
–
S Curve Check
Procedure:
1. Connect oscilloscope to test point TP (FEO).
2. Connect between test point TP (FOK) and GND by lead wire.
3. Turn Power switch on.
4. Put disc (YEDS-18) in and turned Power switch on again and
actuate the focus search. (actuate the focus search when disc
table is moving in and out.)
5. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within 3±1
Vp-p.
S-curve wavef orm
symmetry
A
B
within 3
±
1 Vp-p
• RF signal
VOLT/DIV: 200 m
TIME/DIV: 500 ns
level:
±
0.3Vp-p
1.3
6. After check, remove the lead wire connected in step 2.
Notes: • Tr y to measure sever al times to mak e sure than the ratio of A : B
or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness
to obtain best waveform.
RF Level Check
Procedure:
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turned Power switch on.
3. Put disc (YEDS-18) in and playback.
4. Confirm that oscilloscope waveform is clear and check RF signal
level is correct or not.
Note: Clear RF signal waveform means that the shape “≈” can be
clearly distinguished at the center of the waveform.
• RF signal
— 23 —
Page 24
E-F Balance (1 Track Jump) check
)
(Without remote commander)
oscilloscope
BD board
TP (TEO)
TP (VC)
+
–
Procedure:
1. Connect oscilloscope to test point TP (TEO) on BD board.
2. Turned Power switch on.
3. Put disc (YEDS-18) in to play the number five track.
4. Press the “P (P ause)” b utton. (Becomes the 1 track jump mode)
5. Check the level B of the oscilloscope's waveform and the A
(DC voltage) of the center of the Traverse waveform.
Confirm the following:
1TA-MUTEOLine mute signal output
2DBFB-H/LODBFB H/L select signal output
3427-LTOLatch signal output for IC201 (62427)
4KCON-LTO
5KCON-ON/OFFO
6F-RELAYOFront speaker relay control output
7R-RELAYO
8PL-RELAYO
9TESTIConnected ground
10X2O
11X1I
12VDD–Power supply (+5V)
13XT2O
14XT1I
15RESETIReset signal input
16INT/INI
17INT/IN/OUTI
18SCOROSub code data request signal output
19SOFT-TESTOSoftware test port
20AC-CUTIBack up signal input
21RDS-INTIRDS signal input
22RDS-DATAIRDS data input
23VDD–Power supply (+5V)
24AVDDIAnalog reference voltage input
25ADJICD adjust point port
26A-SHUTIA Deck reel pulse detector
27B-SHUTIB Deck reel pulse detector
28B-HALFIHalf detector signal input
29CLK-CHECKIConnected ground
30SPEC-INIVersion select signal input
31ADJ 2IConnected ground
32DEMO-CHANGEIDEMO H/L select signal input
33AVss–Ground
34SQ-DATA-INISub code Q data input
35—–Not used
36SQ-CLKISub code Q data clock input
37SW-ON/OFFONot used
38, 39FUNC 1, 2IConnected ground
40Vss–Ground
41VOL-LATO
42PL-LATO
43COM-DINIConnected ground
44COM-DOUTOCommon serial data output
45COM-CLKOCommon serial clock output
46CD-POWEROCD power on signal output
47CD-DATAOCD data output
48CD-CLOKOCD clock output
49MSM-CMDONot used
50MSM-BUSYIConnected ground
Not used
Not used
X’tal (5MHz)
X’tal (32.768 KHz)
Connected ground
Not used
— 76 —
Page 55
Pin No.Pin NameI/OFunction
51MSM-LTO
52MSM-NARINot used
53MSM-CHO
54
INPUT-CHANGE
5511C-DATAOData output for IC601
5611C-CLKOClock output for IC601
57XRSTOCD reset signal output
58XLTOCD latch signal output
59FOUCUS-SWONot used
60TBL-LO
61TBL-RO
62TRAY-LEDOCD tray LED ON/OFF output
63LOAD-OUTO
64LOAD-INO
65ST-CLKOTuner clock output
66ST-DINITuner data input
67ST-DOUTOTuner data output
68ST-CEOTuner chip enable output
69TUNEDITuned detection for tuner
70STEREOIStereo detection for tuner
71Vss–Ground
72ST-MUTEOTuner mute signal output
73SENS2I
74SENSI
75DISC-SENSI Not used
76T-SENSICD table detection signal input
77UP-SWIUp SW (S201) signal input
78ENC 3I
79ENC 2INot used
80ENC 1I
81OUT-OPENINot used
82CAP-M-H/NOCapstan motor H/N speed select signal output
83B-TRGOTrigger motor control output
84A-TRGOTrigger motor control output
85TRG-LOWOTrigger motor control output
86CAP-M-ON/OFFOCapstan motor ON/OFF signal output
87PB-A/BOPB Deck A/Deck B select output
88EQ-H/NOEqualizer H/N select output
89BIASOBias ON/OFF signal output
90REC-MUTEOREC mute ON/OFF selection output
91NR-ON/OFFONR ON/OFF signal output
92R/P-PASSIREC/PB/PASS selection output
93TC-MUTEOTC mute ON/OFF selection output
94A-PLAY-SWIDeck A play detect
95B-PLAY-SWIDeck B play detect
96TC-RELAYOREC/PB head selection output for IC602
97A-HALFIDeck A cassette detect
98POWEROPOWER ON/OFF signal output
99SW-F-CHGOSuper woofer mode signal output
100STK-MUTEOPower amp ON/OFF signal output
ONot used
Table motor control output
Not used
BD Condition signal input
— 77 —
Page 56
PANEL BOARD IC601 TMP87CH74 (DISPLAY CONTROL)
Pin No.Pin NameI/OFunction
1–6LED3-LED8OLED driver output
7VSS–Ground
8X-OUTO
9X-INI
10RESETIReset signal input from main controller
11LED 9O
12LED10OConnected ground
13TESTI
14–19LED11-LED19OLED driver output
20VOL-AIRotary encoder (S701 VOLUME) pulse input
21DOOR SWISOOR SW (S651) ON/OFF signal input
22JOG-AIRotaly encoder (S711 AMS) pulse input
23CLOCKISerial clock input from main controller
24DATAISerial data input from main controller
25LED SELECTOLED select signal output
26MODELIVersion select signal input
HP1011-500-093-11 HEAD, MAGNETIC (PLAYBACK) (DECK A)
HRPE1011-500-094-11 HEAD, MAGNETIC (REC/PB/ERASE) (DECK B)
— 84 —
Page 63
7-7. TAPE MECHANISM DECK SECTION-3
not supplied
317
318
319
302
309
313
322
314
315
316
307
313
312
304
320
310
310
311
308
323
305
302
301
319
306
307
324
321
321
#9
M1
#9
#8
#7
M2
#11
#10
#10
303
r
C
(TCM-220WR2)
r C : MOTOR board (supplied with AUDIO board)
314X-3370-171-1 FLYWHEEL (BR) ASSY
3153-908-600-01 LEVER (REV-B)
* 3161-650-669-11 LEAF SWITCH BOARD
3173-908-598-01 CAM (B)
318X-3372-931-1 ARM (B) ASSY, FR
3193-914-111-01 SPRING (FR), TORSION
3203-908-604-01 LEVER (TRIGGER B)
3213-911-115-01 WASHER, STOPPER
3223-917-176-11 BELT (B)
323X-3370-172-1 FLYWHEEL (AF) ASSY
324X-3371-441-1 CHASSIS ASSY, MECHANICAL
M1X-3371-223-1 MOTOR ASSY, CAPSTAN
M2A-2004-410-A MOTOR ASSY, DC (TRIGGER)
3063-908-599-01 LEVER (REV-A)
3073-908-601-01 SPRING (REV LEVER), TORSION
3083-908-603-01 LEVER (TRIGGER A)
309X-3367-593-1 FLYWHEEL (BF) ASSY
3103-908-605-01 SPRING (TRIGGER), TORSION
3113-908-609-01 GEAR, TRIGGER
3123-913-845-11 BELT (A)
3133-913-846-11 BELT (FR)
R1021-216-001-00 METAL CHIP105%1/10W
R1041-216-093-00 METAL CHIP68K5%1/10W
R1051-216-088-00 METAL CHIP43K5%1/10W
R1061-216-088-00 METAL CHIP43K5%1/10W
R1071-216-088-00 METAL CHIP43K5%1/10W
— 89 —
Note: The components identified by mark ! or dotted line
with mark ! are critical for safety.
Replace only with part number specified.
R1081-216-088-00 METAL CHIP43K5%1/10W
R1091-216-093-00 METAL CHIP68K5%1/10W
R1141-216-101-00 METAL CHIP150K5%1/10W
R1151-216-101-00 METAL CHIP150K5%1/10W
R1161-216-061-00 METAL CHIP3.3K5%1/10W
S1011-572-085-11 SWITCH, LEAF
< SWITCH >
< VIBRATOR >
R1171-216-069-00 METAL CHIP6.8K5%1/10W
R1181-216-063-91 METAL CHIP3.9K5%1/10W
R1191-216-085-00 METAL CHIP33K5%1/10W
R1201-216-089-91 METAL GLAZE47K5%1/10W
R1211-216-114-00 METAL GLAZE510K5%1/10W
R1221-216-097-91 METAL GLAZE100K5%1/10W
R1231-216-099-00 METAL CHIP120K5%1/10W
R1241-216-091-00 METAL CHIP56K5%1/10W
R1251-216-069-00 METAL CHIP6.8K5%1/10W
R1261-216-063-91 METAL GLAZE3.9K5%1/10W
R1271-216-089-91 METAL GLAZE47K5%1/10W
R1281-216-098-00 METAL CHIP110K5%1/10W
R1291-216-025-91 METAL GLAZE1005%1/10W
R1301-216-079-00 METAL CHIP18K5%1/10W
R1311-216-079-00 METAL CHIP18K5%1/10W
R1321-216-061-00 METAL CHIP3.3K5%1/10W
R1331-216-061-00 METAL CHIP3.3K5%1/10W
R1341-216-065-91 METAL CHIP4.7K5%1/10W
R1351-216-065-91 METAL CHIP4.7K5%1/10W
R1361-216-073-00 METAL CHIP10K5%1/10W
R1371-216-065-91 METAL CHIP4.7K5%1/10W
R1381-216-025-91 METAL GLAZE1005%1/10W
R1561-216-081-00 METAL CHIP22K5%1/10W
R1571-216-069-00 METAL CHIP6.8K5%1/10W
R1581-216-001-00 METAL CHIP105%1/10W
R1591-216-121-91 METAL GLAZE1M5%1/10W
R1611-216-097-91 METAL GLAZE100K5%1/10W
R1621-216-073-00 METAL CHIP10K5%1/10W
R1631-216-121-91 METAL GLAZE1M5%1/10W
R1641-216-061-00 METAL CHIP3.3K5%1/10W
R1651-216-049-91 METAL GLAZE1K5%1/10W
R1661-216-073-00 METAL CHIP10K5%1/10W
R1671-216-081-00 METAL CHIP22K5%1/10W
R1681-216-073-00 METAL CHIP10K5%1/10W
R1691-216-079-00 METAL CHIP18K5%1/10W
R1701-216-081-00 METAL CHIP22K5%1/10W
R1711-216-073-00 METAL CHIP10K5%1/10W
R1721-216-079-00 METAL CHIP18K5%1/10W
R1731-216-025-91 METAL GLAZE1005%1/10W
R1741-216-033-00 METAL CHIP2205%1/10W
R1751-216-025-91 METAL GLAZE1005%1/10W
R1761-216-025-91 METAL GLAZE1005%1/10W
R1771-216-025-91 METAL GLAZE1005%1/10W
R1781-216-025-91 METAL GLAZE1005%1/10W
R1791-216-025-91 METAL GLAZE1005%1/10W
R1801-216-025-91 METAL GLAZE1005%1/10W
R1811-216-025-91 METAL GLAZE1005%1/10W
R1881-216-037-00 METAL CHIP3305%1/10W
R1901-216-097-91 METAL GLAZE100K5%1/10W
R1911-216-105-91 METAL GLAZE220K5%1/10W
D6458-719-057-10 DIODE LNJ301MPUJAB (· CD PLAY)
D6468-719-057-97 DIODE SEL5923A-TP15 (P PAUSE)
D6478-719-057-10 DIODE LNJ301MPUJAB (· CD PLAY)
< RESISTOR >
R7451-249-419-11 CARBON1.5K5%1/4W F
R7461-249-421-11 CARBON2.2K5%1/4W F
R7471-247-843-11 CARBON3.3K5%1/4W
R7481-249-425-11 CARBON4.7K5%1/4W F
R7491-247-807-31 CARBON1005%1/4W
IC1018-759-634-50 IC M5218AL
IC1028-759-000-48 IC MC14052BCP
IC2018-759-460-02 IC M62427FP-A
IC2318-759-634-50 IC M5218AL
IC2818-759-111-68 IC uPC1237HA
IC3018-759-531-31 IC uPD780018YGF-028-3BA
IC3028-759-635-63 IC M51943BSL-TP
IC3918-749-923-04 IC TOTX178
IC9018-759-288-53 IC LA5617
IC9028-759-604-86 IC M5F7807L
IC9038-759-231-53 IC M5F7805L
IC9048-759-231-58 IC NJM7812FA
IC9048-759-604-39 IC M5F78M12L
IC1501 8-759-363-21 IC HA12203NT
IC1502 8-759-822-09 IC LB1641
< JACK >
J1011-784-275-11 JACK, PIN 6P (PHONO, VIDEO (AUDIO)IN, OUT)
R2661-249-429-11 CARBON10K5%1/4W
R2671-249-437-11 CARBON47K5%1/4W
R2711-249-425-11 CARBON4.7K5%1/4W F
R2721-249-425-11 CARBON4.7K5%1/4W F
R2761-249-421-11 CARBON2.2K5%1/4W F
R15411-249-425-11 CARBON4.7K5%1/4W F
R15421-249-425-11 CARBON4.7K5%1/4W F
R15431-249-425-11 CARBON4.7K5%1/4W F
R15441-249-417-11 CARBON1K5%1/4W F
R15451-249-437-11 CARBON47K5%1/4W
R9171-247-815-91 CARBON2205%1/4W
R9181-249-425-11 CARBON4.7K5%1/4W F
R9201-249-417-11 CARBON1K5%1/4W F
R9211-247-895-91 CARBON470K5%1/4W
R9511-249-425-11 CARBON4.7K5%1/4W F
R9521-249-425-11 CARBON4.7K5%1/4W F
R15011-249-435-11 CARBON33K5%1/4W
R15021-249-417-11 CARBON1K5%1/4W F
R15031-249-426-11 CARBON5.6K5%1/4W
R15041-247-840-00 CARBON2.4K5%1/4W
R15051-247-863-91 CARBON22K5%1/4W
R15061-249-421-11 CARBON2.2K5%1/4W F
R15071-249-428-11 CARBON8.2K5%1/4W F
R15211-247-852-11 CARBON7.5K5%1/4W
R15221-249-422-11 CARBON2.7K5%1/4W F
R15321-249-411-11 CARBON3305%1/4W
R15331-249-427-11 CARBON6.8K5%1/4W F
R15341-249-429-11 CARBON10K5%1/4W
R15351-249-425-11 CARBON4.7K5%1/4W F
R15361-249-425-11 CARBON4.7K5%1/4W F
R6431-249-410-11 CARBON2705%1/4W F
R6441-249-412-11 CARBON3905%1/4W F
R6451-249-413-11 CARBON4705%1/4W F
R6461-249-415-11 CARBON6805%1/4W F
R6471-249-416-11 CARBON8205%1/4W F
R6481-249-418-11 CARBON1.2K5%1/4W F
R6491-249-419-11 CARBON1.5K5%1/4W F
R6501-249-427-11 CARBON6.8K5%1/4W F
R6511-247-815-91 CARBON2205%1/4W
R6521-249-410-11 CARBON2705%1/4W F
R6531-249-412-11 CARBON3905%1/4W F
R6541-249-413-11 CARBON4705%1/4W F
R6551-249-415-11 CARBON6805%1/4W F
R6561-249-416-11 CARBON8205%1/4W F
R6571-249-418-11 CARBON1.2K5%1/4W F
R6581-249-427-11 CARBON6.8K5%1/4W F
R6591-247-815-91 CARBON2205%1/4W
R6601-249-410-11 CARBON2705%1/4W F
R6611-249-412-11 CARBON3905%1/4W F
R6621-249-427-11 CARBON6.8K5%1/4W F
R6631-247-815-91 CARBON2205%1/4W
R6641-249-410-11 CARBON2705%1/4W F
R6651-249-412-11 CARBON3905%1/4W F
R6661-249-413-11 CARBON4705%1/4W F
R6671-249-415-11 CARBON6805%1/4W F
R6681-249-416-11 CARBON8205%1/4W F
R6691-249-418-11 CARBON1.2K5%1/4W F
R6701-249-419-11 CARBON1.5K5%1/4W F
R6711-249-421-11 CARBON2.2K5%1/4W F
R6721-247-843-11 CARBON3.3K5%1/4W
R6731-249-425-11 CARBON4.7K5%1/4W F
R6741-249-427-11 CARBON6.8K5%1/4W F
R6751-249-429-11 CARBON10K5%1/4W
R6761-249-432-11 CARBON18K5%1/4W
R6771-249-436-11 CARBON39K5%1/4W
R6781-249-413-11 CARBON4705%1/4W F
R6811-249-429-11 CARBON10K5%1/4W
R6821-249-421-11 CARBON2.2K5%1/4W F
R6831-247-887-00 CARBON220K5%1/4W
R6841-249-421-11 CARBON2.2K5%1/4W F
R7051-249-415-11 CARBON6805%1/4W F
R7061-249-416-11 CARBON8205%1/4W F
R7071-249-418-11 CARBON1.2K5%1/4W F
R7081-249-419-11 CARBON1.5K5%1/4W F
R7091-249-421-11 CARBON2.2K5%1/4W F
R7151-249-421-11 CARBON2.2K5%1/4W F
R7161-247-843-11 CARBON3.3K5%1/4W
R7171-249-425-11 CARBON4.7K5%1/4W F
R7181-249-427-11 CARBON6.8K5%1/4W F
R7191-249-429-11 CARBON10K5%1/4W
HP1011-500-093-11 HEAD, MAGNETIC (PLAYBACK) (DECKA)
HRPE1011-500-094-11 HEAD, MAGNETIC (REC/PB/ERASE) (DECK B)
M1X-3371-223-1 MOTOR ASSY, CAPSTAN
M2A-2004-410-A MOTTOR ASSY, DC (TRIGGER)
M101X-4917-523-4 MOTOR ASSY (SPINDLE)
M102X-4917-504-1 MOTOR ASSY (SLED)
M201A-4660-977-A MOTOR ASSY (TABLE)
! T9011-431-635-11 TRANSFORMER, POWER (XB33K)
! T9011-431-637-11 TRANSFORMER, POWER (XB44K)
! R9011-219-119-81 FUSIBLE0.15%1/4W F
! R9021-219-119-81 FUSIBLE0.15%1/4W F
! R9031-219-119-81 FUSIBLE0.15%1/4W F
! R9041-219-119-81 FUSIBLE0.15%1/4W F