HCD-EP505 is the amplifier, CD
player , tape deck and tuner section
in CMT-EP505.
CD
Section
TAPE
Section
SPECIFICATIONS
AEP Model
UK Model
Chinese Model
Model Name Using Similar Mechanism HCD-EP50
CD Mechanism TypeCS-21SC-1280
Model Name Using Similar Mechanism HCD-EP50
Tape T ransport Mechanism T ypeCRL3439
AUDIO POWER SPECIFICATIONS:
(US model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
with 8 Ω loads both channels driven, from 120
- 10,000 Hz; rates 14 W per channel minimum
RMS power, with no more than 10% total
harmonic distortion from 250 mW to rated
output.
Amplifier section
AEP, UK models :
DIN power output (rated) 11 + 11 W
Continuous RMS power output (reference)
Music power output (reference)
Other models :
The following measured at AC 230 V or AC 120 V,
50/60 Hz
DIN power output (rated) 11 + 11 W
Continuous RMS power output (reference)
Outputs
PHONES:Accepts headphones of
(stereo mini jack)8 Ω or more
SPEAKER:Accepts impedance of 8 to
(8 Ω at 1 kHz, DIN)
14 + 14 W
(8 Ω at 1 kHz, 10% THD)
27 + 27 W
(8 Ω at 1 kHz, DIN)
14 + 14 W
(8 Ω at 1 kHz, 10% THD)
16 Ω
CD player section
SystemCompact disc and digital
LaserSemiconductor laser
Tuning range
AntennaFM lead antenna
Antenna terminal
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
European model:531 -1 602 kHz
Other models:531 - 1 602 kHz
audio system
(λ=780 nm)
Emission duration:
continuous
using Sony TYPE I
cassette
87.5 - 108.0 MHz
75 Ω coaxial
(with the interval set at
9 kHz)
(with the interval set at
9 kHz)
530 - 1 710 kHz
(with the interval set at
10 kHz)
Antenna
Intermediate frequency
General
Power requirements
Power consumption
European model:
Other models:
Dimensions (w/h/d):
Mass:
Supplied accessories:AM loop antenna (1)
Design and specifications are subject to change
without notice.
Supplied AM loop
antenna
450 kHz
230 V AC, 50/60 Hz
40 W
0.5 W (in the standby
mode)
40 W
Approx. 145 × 240 × 252 mm
Approx. 3.5 kg
Remote Commander (1)
Batteries (2)
FM lead antenna (1)
9-873-673-01Sony Corporation
2002C0500-1Home Audio Company
C 2002.03Published by Sony Engineering Corporation
COMPACT DISC DECK RECEIVER
HCD-EP505
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the bottom.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIA GRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
7-2. Front Panel Section-1...................................................... 32
7-3. Front Panel Section-2...................................................... 33
7-4. CD Cabinet Section......................................................... 34
8.ELECTRICAL PARTS LIST ............................... 35
3
HCD-EP505
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
1. Press the I/1 button to the power ON with no disc inserted
and press the [CD] button.
2. Open the lid for CD.
3. Turn on SW300 as following figure.
4. Confirm the laser diode emission while observing the objecting lens. When there is no emission, Auto Power Control circuit or Optical Pick-up is broken.
Objective lens moves up and down five times for the focus
search.
SW300
4
LOCATION OF CONTROLS
– Front Panel –
Main unit
SECTION 2
GENERAL
HCD-EP505
This section is extracted from
instruction manual.
A – M
Cassette compartment qg
CD 4
DIR qj
DISPLAY 2
Display Window 5
ENTER qh
MEGA BASS 8
MUSIC MENU 9
P – Z
PHONES jack qk
PLAY MODE qj
PRESET +/– qd
RDS (European model
only)/DIR qj
Remote sensor 0
TAPE 3
TIMER indicator 1
TUNER 6
TUNER MEM qh
TUNING +/– qa
VOLUME control qs
@/1 (power) wd
CD
. m (go back) qa
M > (go forward) qa
nN (play) w;
X (pause) ws
Z PUSH OPEN/CLOSE 7
x (stop) ql
TAPE
M > (fast forward) qa
X (pause) ws
nN (play) w;
z (recording) wa
. m (rewind) qa
Z PUSH OPEN/CLOSE qf
x (stop) ql
2. Demagnetize the record/playback head with a head demagnetizer. (Do not bring the head magnetizer close to the erase head.)
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
•Torque Measurement
ModeTorque MeterMeter Reading
FWDCQ-102C(30 – 70 g•cm)
FWD
Back Tension
FFCQ-201B(more than 60 g•cm)
REWCQ-201B(more than 60 g•cm)
CQ-102C(1.5 – 5.5 g•cm)
•Tape Tension Measurement
ModeTension MeterMeter Reading
FWDCQ-403A
2.95 – 6.86 mN•m
(0.42 – 0.97 oz•inch)
0.15 – 5.39 mN•m
(0.021 – 0.076 oz•inch)
more than 5.89 mN•m
(more than 0.83 oz•inch)
more than 5.89 mN•m
(more than 0.83 oz•inch)
more than 100 g
(more than 3.53 oz)
PRECAUTION
1. Setting
MEGA BASS switch : OFF
TAPE DECK SECTION0 dB=0.775 V
Test tape
TypeSignalUsed for
WS-48B3 kHz, 0 dBTape Speed Adjustment
Tape Speed Adjustment
Setting:
Function: TAPE
test tape
WS-48B
(3 kHz, 0 dB)
set
Procedure:
1. Playback WS-48B (tape center) in the FWD state.
2. Adjsut the volume in CAPSTAN/REEL motor so that the frequency counter reading becomes 3,000 Hz.
Specified Value: 2,910 to 3,090 Hz
3. Confirm that the frequency at the beginning and that at the
end of tape winding are between 2,955 to 3,045 Hz.
frequency counter
47 kΩ
+
–
MAIN board
SPEAKER terminal (CN503)
Adjustment Location:
CAPSTAN/REEL
motor
Tape Speed
Adjustment
Sample Value of Wow and Flutter: 0.3% or less W. RMS (JIS)
(WS-48B)
11
HCD-EP505
)
TUNER SECTION0 dB=1 µV
[AM]
Setting:
Function: TUNER
Band switch: AM
AM RF signal
generator
30% amplitude
modulation by
400 Hz signal
Output level: as low as possible
[FM]
Setting:
Function: TUNER
Band switch: FM
FM RF signal
generator
22.5 kHz frequency
deviation by 400 Hz
signal
Output level: as low as possible
Put the lead-wire
antenna close to
the set.
set
MAIN board
0.01 µF
TP (FM ANT)
set
level meter
32 Ω
+
–
MAIN board
SPEAKER terminal (CN503
level meter
32 Ω
+
–
MAIN board
SPEAKER terminal (CN503)
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter
T406450 kHz
AM FREQUENCY COVERAGE ADJUSTMENT
Adjustment Part Frequency Display Reading on Dig ital Voltmeter
T402531 kHz1.3 ± 0.1 V
Confirmation1,602 kHz7.1 ± 0.5 V
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter
T401603 kHz
TC4011,404 kHz
FM FREQUENCY COVERAGE ADJUSTMENT
Adjustment Part Frequency Display Reading on Digital Voltmeter
Confirmation87.5 MHz1.4 to 1.6 V
Confirmation108 MHz7.3 to 8.5 V
Adjustment Location: MAIN board (See page 13)
digital voltmeter
MAIN board
TP (FM VT)
TP (AM VT)
100 kΩ
•Repeat the procedures in each adjustment several times, and the
frequency coverage and tracking adjustments should be finally
done by the trimmer capacitors.
5ANALYZERIAnalyzer level detection signal input terminal (A/D input) Not used
6STATIONITuning detection signal input terminal
7RDSDATAISerial data input from the RDS decoder (Used for the AEP, UK models)
8AVDD—Power supply terminal
9AVREFIReference voltage input terminal
10, 11
12VSS—Ground terminal
13TIMEOLED drive signal output terminal
14CDDATAI/OTwo-way data bus with the CD block
15CDRESETOReset signal output to the CD block “L”: reset
16
17INPINENAOMega bass on/off selection signal output terminal “H”: mega bass on
18REC-LEDOLED drive signal output terminal
19SOUNDENAOchip enable signal output foe the LC75392
20PLLENAOPLL chip enable signal output to the FM/AM PLL “H” active
21MUTEOAudio line muting on/off control signal output terminal “H”: muting on
22POWEROSystem power on/off control signal output terminal “H”: power on
23 to 26 COM0 to COM3OCommon drive signal output to the liquid crystal display
27BIASOBias output for the liquid crystal display drive
28 to 30VLC0 to VLC2I
31VSS—Ground terminal
32 to 64 SEG0 to SEG32OSegment drive signal output to the liquid crystal display
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
CDOUT1, CDOUT2
REC-EN
SEG33OSegment drive signal output to the liquid crystal display Not used
SEL10IHead position detect switch input terminal “L”: reverse direction, “H”: forward direction
SEG35OSegment drive signal output to the liquid crystal display Not used
SEL12ICassette tape detect switch input terminal “L”: no cassette, “H”: cassette in
SEG37OSegment drive signal output to the liquid crystal display Not used
SEL14I
SEL15I
DATAINISerial data input from the FM/AM PLL
DATAOUT
CLKOSerial data transfer clock signal output to the FM/AM PLL and LC75392
EEPROMDATAI/OTwo-way data bus with the EEPROM
STEREOIFM stereo detection signal input terminal “L”: stereo
EEPROMCLKOClock signal output to the EEPROM
VSS—Ground terminal
X2OMain system clock output terminal (4.194304 MHz)
X1IMain system clock input terminal (4.194304 MHz)
VDD—Power supply terminal
XT1ISub system clock input terminal (32.768 kHz) Not used
XT2OSub system clock output terminal (32.768 kHz) Not used
ONot used
OREC bias control signal output terminal
Input terminal for doubler circuit capacitor connection to develop liquid crystal display drive
voltage
Rec-proof claw (forward direction) detection signal input from the protect detect switch
“L”: recording possible, “H”: protect
Rec-proof claw (reverse direction) detection signal input from the protect detect switch
“L”: recording possible, “H”: protect
OSerial data output to the FM/AM PLL and LC75392
29
HCD-EP505
Pin No.Pin NameI/ODescription
84
85
86
87
88
89
90
91CD DOOR SWI
92
93
94
95MOTOR-ON
96AMSI
97ENCODERAIJog dial pulse input from the rotary encoder (VOLUME) (A phase input)
98ENCODERBIJog dial pulse input from the rotary encoder (VOLUME) (B phase input)
99AVSS—Ground terminal
100KEY1IKey input terminal (A/D input)
RESETI
REMOTEIRemote control signal input from the remote control receiver
PWRFAILIPower failure detection signal input terminal “L”: power failure, “H”: power on
RDSCLKI
CDCLKISerial data transfer clock signal input from the CD block
SENSORBITape sensor input terminal Not used
SENSORAITape play/rec detect sensor input terminal “L” input when the tape play/rec detect
CD-ENOCD power on/off control signal output terminal
SOLOTrigger plunger drive signal output terminal “H”: trigger plunger on
TU-ENOTuner power on/off control signal output terminal
System reset signal input from the reset signal generator “L”: reset
For several hundreds msec. after the power supply rises, “L” is input, then it changes to “H”
Serial data transfer clock signal input from the RDS decoder
(Used for the AEP, UK models)
CD lid open/close detect switch (SW300) input terminal “L”: CD lid is closed
OMotor control signal output terminal
Whether a music is present or not from AMS is detected at auto music sensor
“L”: music is not present, “H”: music is present
30
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