Sony GV-D1000 Service manual Level 1

GV-D1000E

RMT-811

SERVICE MANUAL

Ver 1.0 2002. 01

Revision History

Link

SPECIFICATIONS

DISASSEMBLY

LEVEL 1

AEP Model

UK Model

J200 MECHANISM

SERVICE NOTE

ORNAMENTAL PARTS

• For INSTRUCTION MANUAL, refer to separate file (992992972.pdf).

REPAIR PARTS LIST

DIGITAL VIDEO CASSETTE RECORDER

GV-D1000E

COVER

SPECIFICATIONS

VCR

System

Video recording system

2 rotary heads Helical scanning system

Audio recording system

Rotary heads, PCM system Quantization: 12 bits (Fs 32 kHz, stereo 1, stereo 2), 16 bits (Fs 48 kHz, stereo)

Video signal

PAL colour, CCIR standards

Usable cassette

Mini DV cassette with the mark printed

Tape speed

SP: Approx. 18.81 mm/s LP: Approx. 12.56 mm/s

Recording/playback time (using cassette DVM60)

SP: 1 hour LP: 1.5 hours

Fastforward/rewind time (using cassette DVM60)

Approx. 2 min.

Input/output connectors

S video input

4-pin mini DIN Luminance signal: 1 Vp-p, 75 Ω (ohms), unbalanced Chrominance signal: 0.3 Vp-p, 75 Ω (ohms), unbalanced

S video output

4-pin mini DIN Luminance signal: 1 Vp-p, 75 Ω (ohms), unbalanced Chrominance signal: 0.3 Vp-p, 75 Ω (ohms), unbalanced

Audio/Video input

AV MINIJACK Video: 1 Vp-p, 75 Ω (ohms), unbalanced, sync negative Audio: 327 mV, input impedance more than 47 kΩ (kilohms)

Video output

Phono jack, 1 Vp-p, 75 Ω (ohms), unbalanced, sync negative

Audio output

Phono jacks (2) 327 mV, output impedance less than 1 kΩ (kilohms)

DV jack

4-pin connector: S100

Headphone jack

Stereo minijack (ø 3.5 mm)

LANC jack

Stereo minijack (ø 2.5 mm)

USB jack

Mini-B

LCD screen

Picture

10 cm (4.0 type)

80.6 × 60.5 mm (3 1/4 × 2 1/2 in.)

Total dot number

123 200 (560 × 220)

General

Power requirements

8.4 V (AC power adaptor)

7.2 V (battery pack)

Average power consumption

During playback using LCD

5.2 W During playback when you close the LCD panel

3.5 W

Operating temperature

0 °C to 40 °C (32 °F to 104 °F)

Storage temperature

–20 °C to +60 °C (–4 °F to +140 °F)

Dimensions (Approx.)

148 × 65 × 133 mm (5 7/8 × 2 5/8 × 5 1/8 in.) (w/h/d)

Mass (approx.)

880 g (1 lb 15 oz) excluding the battery pack and cassette

Supplied accessories

See page 3.

AC power adaptor

Power requirements

100 - 240 V AC, 50/60 Hz

Output voltage

DC OUT: 8.4 V, 1.5 A in the operating mode

Operating temperature

0 °C to 40 °C (32 °F to 104 °F)

Storage temperature

–20 °C to +60 °C (–4 °F to +140 °F)

Dimensions (approx.)

125 × 39 × 62 mm (5 ×1 9/16 × 2 1/2 in.) (w/h/d) excluding projecting parts

Mass (approx.)

280 g (9.8 oz) excluding power cord

Design and specifications are subject to change without notice.

— 2 —

Checking supplied accessories.

Make sure that the following accessories are supplied with your camcorder.

GV-D1000E

AC power adaptor (1) (AC-L10A)

1-475-599-11

USB cable (1) 1-757-293-11

Power cord (Mains lead)(1) (AEP model)

1-769-608-11

Power cord (Mains lead)(1) (UK model)

1-783-374-11

Wireless Remote Commander (1) RMT-811 1-475-950-21 Lid, Battery Case (for RMT-811) 3-053-056-01

Other accessories

3-071-571-11 MANUAL, INSTRUCTION (ENGLISH/RUSSIAN) 3-071-571-21 MANUAL, INSTRUCTION (FRENCH/SPANISH) (AEP) 3-071-571-31 MANUAL, INSTRUCTION (GERMAN/DUTCH) (AEP) 3-071-571-41 MANUAL, INSTRUCTION (ITALIAN/PORTUGUESE) (AEP)

A/V converting cable (1.5m) (1) 1-790-690-11

Size R6 (AA) battery for Remote Commander (2) (not supplied)

Note : The components identified by mark 0 or dotted

line with mark 0 are critical for safety. Replace only with part number specified.

CD-ROM (SPVD-008 USB Driver)(1) 3-072-414-01

A/V connecting cable (1.5m) (1) 1-757-334-11

21-pin adaptor (1) 1-573-291-11

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

— 3 —

GV-D1000E

SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS ····························· 5

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) ································································ 5

SELF-DIAGNOSIS FUNCTION

1. SELF-DIAGNOSIS FUNCTION······································· 6

2. SELF-DIAGNOSIS DISPLAY ·········································· 6

3. SERVICE MODE DISPLAY ············································· 6

3-1. Display Method ·································································· 6 3-2. Switching of Backup No. ··················································· 6 3-3. End of Display···································································· 6

4. SELF-DIAGNOSIS CODE TABLE··································· 7

1. MAIN PARTS

1. ORNAMENTAL PARTS···················································· 8

2. DISASSEMBLY································································· 9

2-1. LCD CABINET ASSEMBLY·········································· 10 2-2. PD-130 BOARD, LS-56 BOARD ···································· 10 2-3. LCD WINDOW CABINET ASSEMBLY

(LCD901, ND901, SP901, SP902)··································· 11

2-4. BOTTOM CABINET ASSEMBLY, FP-571 FLEXIBLE

BOARD (V/L RECHARGEABLE BATTERY) ·············· 12

2-5. VC-275 BOARD ······························································ 12 2-6. BATTER Y TERMINAL BOARD ···································· 13 2-7. FP-575 FLEXIBLE BOARD (LANC), PR-41 BOARD,

IO-69 BOARD··································································13

2-8. MS-95 BOARD································································ 14 2-9. MECHANISM DECK······················································ 14 2-10. EJ-35 BOARD·································································· 15 2-11. EX-39 BOARD ································································ 16 2-12. MEMORY STICK CONNECTOR (10P),

FK-81 BOARD································································· 17

2-13. FP-602 FLEXIBLE BOARD (DV IN/OUT),

LCD BLOCK ASSEMBLY·············································· 18

2-14. HINGE UNIT, FP-569 FLEXIBLE BOARD··················· 19

3. REPAIR PARTS LIST ······················································ 20

3-1. EXPLODED VIEWS ······················································· 20 3-1-1.OVERALL SECTION······················································ 20 3-1-2.CABINET (UPPER) SECTION-1 ··································· 21 3-1-3.CABINET (UPPER) SECTION-2 ··································· 22 3-1-4.LCD SECTION ································································ 23

— 4 —

GV-D1000E

)

COVER

SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied (8.4V) to the battery terminal, the power is shut off so that the unit cannot operate. These following two methods are available to prevent this. Take note of which to use during repairs.

Method 1:

Use the DC IN terminal. (Use the AC power adaptor. (AC-L10, AC-VQ800 etc.))

Method 2:

Connect the adjustment remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the HOLD switch to the “ADJ” side.

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Remove the power supply (Battery or AC power adaptor). 2 Push the EJECT switch and open the cassette lid. 3 Refer to 2-4. to remove the cabinet (lid) assembly. 4 Refer to 2-4. to remove the cabinet (bottom) assembly. 5 Add 5V from the regulated power supply between ULD 5V + (Pin 3, 4 of CN936) and ULD 5V – (Pin 1, 2 of CN936), and unload

the cassette.

VC-275 board

ULD5V

–

Regulated power supply (+5V

— 5 —

GV-D1000E

SELF-DIAGNOSIS FUNCTION

1. SELF-DIAGNOSIS FUNCTION

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the LCD screen what to do. This function consists of two display; self-diagnosis display and service mode display. Details of the self-diagnosis functions are provided in the Instruction manual.

LCD screen or monitor TV

C : 3 1 : 1 1

Blinks at 3.2Hz

1 1

Repaired by:

C : Corrected by customer H : Corrected by dealer E : Corrected by service

engineer

3 1C

Block

Indicates the appropriate step to be taken. E.g.

31 ....Reload the tape.

32 ....Turn on power again.

2. SELF-DIAGNOSIS DISPLAY

When problems occur while the unit is operating, the counter of the LCD screen shows a 4-digit display consisting of an alphabet and numbers, which blinks at 3.2 Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

Detailed Code

Refer to page 7. Self-diagnosis Code Table.

3. SER VICE MODE DISPLAY

The service mode display shows up to six self-diagnosis codes shown in the past.

3-1. Display Method

While pressing the “STOP” key , set the PO WER switch from OFF to ON, and continue pressing the “STOP” ke y for 10 seconds continuously . The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.

LCD screen or monitor TV

[3] C : 3 1 : 1 1

Lights up

[3]

Backup No.

Order of previous errors

3-2. Switching of Backup No.

By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.) [1] : Occurred first time [4] : Occurred fourth time [2] : Occurred second time [5] : Occurred fifth time [3] : Occurred third time [6] : Occurred the last time

C : 3 1 : 1 1

Control dial

self-diagnosis codes

3-3. End of Display

Turning OFF the power supply will end the service mode display.

Note: The “self-diagnosis display” data will be backed up by the coin-type V/L rechargeable battery of FP-571 flexible board. When this coin-type

lithium battery is removed, the “self-diagnosis display” data will be lost by initialization.

— 6 —

4. SELF-DIAGNOSIS CODE TABLE

Self-diagnosis Code

GV-D1000E

Repaired by:

C C C C

C C

C C C C C C

Block

Function

04 21 22 31

31 31

31 31 31 31 31 31

Detailed

Code

00 00 00 10

20 21

22 23 24 30 40 42

Symptom/State

Non-standard battery is used. Condensation. Video head is dirty. LOAD direction. Loading does not

complete within specified time UNLOAD direction. Loading does not

complete within specified time T reel side tape slacking when unloading Winding S reel fault when counting the

rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum. FG fault during normal drum operations. LOAD direction loading motor time-

out. UNLOAD direction loading motor

time-out. T reel side tape slacking when

unloading. Winding S reel fault when counting the

rest of tape. T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum FG fault during normal drum

operations

Correction

Use the info LITHIUM battery. Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette.

Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning.

— 7 —

GV-D1000E

)

1. MAIN PARTS

Note:

COVER

• Follow the disassembly procedure in the numerical order given.

• Items marked “*” are not stocked since they are seldom required for routine service.

Some delay should be anticipated when ordering these items.

• The parts numbers of such as a cabinet are also appeared in this section.

Refer to the parts number mentioned below the name of parts to order.

1. ORNAMENTAL PARTS

Two MI screws (M2 × 4) (H) 3-067-347-01

Cassette lid assembly X-3952-182-1

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Remote commander (RMT-811) 1-475-950-21

Battery case lid (for RMT-811) 3-053-056-01

MS mark 3-055-366-01

Terminal cover (DC) 3-072-524-01

Terminal cover (DV) 3-072-537-01

Jack lid 3-072-561-21

Cabinet lid assembly X-3952-179-1

Tapping screw (+k 2 × 6) 7-685-204-19

Lithium lid 3-072-566-01

FP-571 flexible board (4P) (V/L rechargeable battery Note: Disassembling the main unit

is necessary to replace it.

— 8 —

+ 17 hidden pages

Sony GV-D1000 Service manual Level 1

TABLE OF CONTENTS

SERVICE NOTE

SELF-DIAGNOSIS FUNCTION

1. MAIN PARTS

1. ORNAMENTAL PARTS