Sony DFJ-200, DFJ-201 Service manual

D-FJ200/FJ201

SERVICE MANUAL

Ver 1.2 2004. 03

Photo : D-FJ200

SPECIFICATIONS

System

Compact disc digital audio system

Laser diode properties

Material: GaAlAs Wavelength: λ = 780 nm Emission duration: Continuous Laser output: Less than 44.6 µW (This output is the value measured at a distance of 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.)

Frequency range (AEP, UK, CH, E13 models)

FM: 87.5 - 108.0 MHz AM: 531 - 1 602 kHz

Frequency range (10k/9k)

• D-FJ200:US/FJ201 9 kHz step: TV: 2 - 13 ch (US) WB (Weather band): 1 - 7 ch (US) FM: 87.5 - 108.0 MHz AM: 531 - 1 710 kHz 10 kHz step: TV: 2 - 13 ch (US) WB (Weather band): 1 - 7 ch (US) FM: 87.5 - 108.0 MHz AM: 530 - 1 710 kHz

• Australian model

Power requirements

•Two Sony NH-7WMAA rechargeable batteries:

• Two LR6 (size AA) batteries: 1.5 V DC x 2

• AC power adaptor (DC IN 4.5 V jack):

Dimensions (w/h/d) (without projecting parts and controls)

Approx. 135.8 x 24.3 x 135.8 mm (5 3⁄8 x 31⁄32 x 5 3⁄8 in.)

Mass (excluding accessories)

Approx. 191 g (6.8 oz.)

Operating temperature

5°C - 35°C (41°F - 95°F)

Design and specifications are subject to change without notice.

US Model

AEP Model

UK Model

Australian Model

Chinese Model

D-FJ200

E Model

D-FJ200/FJ201

Model Name Using Similar Mechanism New CD Mechanism Type CDM-3325ER Optical Pick-up Type DAX-25E

9 kHz step: FM: 87.5 - 108.0 MHz AM: 531 - 1 602 kHz 10 kHz step: FM: 87.5 - 108.0 MHz AM: 530 - 1 710 kHz

1.2 V DC x 2

220 V, 50 Hz (Chinese) 120 V, 60 Hz (D-FJ201) 220-230V, 50/60 Hz (AEP, UK, EE, E13,HK) 240 V, 50Hz (Australian)

9-961-978-03

FM/AM PORTABLE CD PLAYER

Sony Corporation

Parsonal Audio Company Published by Sony Engineering Corporation

D-FJ200/FJ201

Ver 1.2

Supplied Accessories

AC power adaptor (1)*1 Headphones/earphones (1) Headphones/earphones with remote control (1)*2 Rechargeable batteries (2)*3 Battery carrying case (1)*3 *1Not supplied with US model *2Supplied with Australian, E13, Chinese models *3Supplied with E13, Chinese models

For the area code of the model you purchased, check the upper left side of the bar code on the package.

• Abbreviation

AUS : Australian model E13 : AC 220-230V Area in E model CH :Chinese model EE : East European model C&SA : Central & South America model HK : Hong Kong model

DANGER

Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270°C

during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

•Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

7. ELECTRICAL PARTS LIST............................... 27

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIA GRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

2

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30cm away from the objective lens.

Before Replacing the Optical pick-up Block

Please be sure to check thoroughly the parameters as per the “Optical pick-up Block Checking Procedure” (Part No. : 9-960-027-11) issued separately before replacing the optical Pick-up block. Note and specifications required to check are given below.

• FOK output : IC601 yg pin When checking FOK, remove the lead wire to disc motor.

• RF signal P-to-P value : 0.4 to 0.8Vp-p

D-FJ200/FJ201

Laser Diode Checking Methods

During normal operation of the equipment, emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S809(push switch type). The following two checking methods for the laser diode are operable.

Method : Emission of the laser diode is visually checked.

1. Open the upper lid.

2. Push the S809 as shown in Fig. 1 .

3. Check the object lens for confirming normal emission of the laser diode. If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. During normal operation, the laser diode is turned ON about 2.5 seconds for focus searching.

S809

LOCA TING THE CONTROLS

CD player (front)

1 ./>•TUNE –/+ • P RESET –/+

234 RADIO ON/BAND• MEMORY

5 u*

i (headphones) jack

A

*The button has a tactile dot.

OPEN

6 HOLD (rear )

SECTION 2

GENERAL

Fig.1 Method to push S809

This section is extracted from instruction manual.

7 DISPLAY/MENU

8 P MODE/

9 SOUND

Strap hole

q; qa x/CHG ADIO OFF

Display

DC IN 4.5 V (external input) jack

qs VOL +*/–

power

CD player (inside)

B

Open the battery compartment lid.

Insert the # end first (for both batteries).

3

D-FJ200/FJ201

y

SECTION 3

DISASSEMBLY

z

The equipment can be removed using the following procedure.

Upper lid ASSY, Cabinet (upper) ASSY

Set

Cabinet (lower) ASSY

Note : Follow the disassembly procedure in the numerical order given.

3-1. UPPER LID ASSY, CABINET (UPPER) ASSY, CABINET (LOWER) ASSY

MD ASSY Motor ASSY (Sled) (M902), Optical pick-up (DAX-25E),

Turn table motor ASSY (spindle) (M901)

Main board

4

two screws

upper lid assy

3

cabinet (upper) assy

5

five screws

claw

5

claw

1

5

claw

2

5

two claws

7

CN802

6

cabinet (lower) ass

4

3-2. MD ASSY (CDM-3325ER), MAIN BOARD

d

1

CN601

2

CN402

5

MD assy (CDM-3325ER)

3

CN402

4

7

MAIN boar

D-FJ200/FJ201

HOW TO SET THE HARNESS IN ASSEMBLING

6

harness

CN401

CN402

5

D-FJ200/FJ201

p

3-3. MOTOR ASSY (SLED) (M902), OPTICAL PICK-UP (DAX-25E), TURN TABLE MOTOR ASSY (SPINDLE) (M901)

1

three screws

(B1.7x4)

3

gear cover

8

three screws

(B1.7x4)

2

5

motor assy

(sled) (M902)

4

6

7

optical pick-u

(DAX-25E)

q;

turn table motor assy

(spindle) (M901)

9

chassis

6

SECTION 4

C44

FJ201

C44

FJ201

r

t

)

4

5

0

ELECTRICAL ADJUSTMENTS

D-FJ200/FJ201

TUNER SECTION AM section

0 dB = 1µV

• Repeat the procedures in each adjustment several times, and the

frequency coverage and tracking adjustments should be finally done by the trimmer capacitors.

BAND : AM

< > : 9kHz step

Reading on digtal

voltmeter

Standard value : 8.5–10.0V

<6.9–8.4V>

Adjustment value : 9.5V Standard value : 9.0–10.0V

US model

FM section

BAND :FM

[MAIN BOARD]

(Side A)

1

FJ200:US

C16

L3

D2

C21

AM RF signal generator

30% amplitude modulation by 400Hz signal. Output level : as low as possible

TP3

(FM RF IN)

Put the lead-wire antenna close to the set.

FM RF signal generator

µ

F

0.01

33.75kHz frequency deviation by 1kHz signal. Output level : as low as possible

TP3(FM RF IN)

BP1

TP1(VT)

C37

C8

C33

R4

R13

Q8

C34

Q4

ECB

FL1

FL2

FJ200:US

C22

D3

R16 C43

C17

L4

C9

R2

TP6(TU GND)

C27

ECB

D4

R1

CF2

C23

L2

C10

C12

FL1

1

2

C5

AM FREQUENCY COVERAGE ADJUSTMENT

Adjust parts Frequency

Confirmation 530kHz <531kHz> Standard value : 0.8–1.8V

Confirmation 1,710kHz <1,602kHz>

AM TRACKING ADJUSTMENT

Adjust for a maximum reading on level meter.

L5 620kHz <621kHz>

CT1 1,400kHz <1,404kHz>

TV/WB/FM FREQUENCY COVERAGE ADJUSTMENT

Frequency Reading on digtal voltmeter

Confirmation 87.5MHz Standard value : 4.3–5.7V

L2 108MHz

Confirmation

(US model)

Adjust for a maximum reading on level meter.

L4 87.5MHz

Confirmation 108MHz

Adjust for a maximum reading on level meter.

L3 197.75MHz [TV : 10ch]

TV : 2ch Standard value : 0.1–0.55V

FM TRACKING ADJUSTMENT

TV/WB TRACKING ADJUSTMENT

Adjustment Location : Main board

3

Frequency Coverage Adjustment

Setting :

level meter

Ω

16

set

phones jack (J301)

[MAIN BOARD]

(Side A)

1

TP3(FM RF IN)

FJ200:US

L3

C16

C8

D2

C21

FJ200:US

C22

D3

BP1

R4

TP1 (VT)

TP1(VT)

C33

C34

R16 C43

C17

L4

TP6 (TU GND)

C37

R13

ECB

Q4

C27

ECB

Q8

FL1

FL2

C9

R2

TP6(TU GND)

digital voltmete

(DC range)

CF2

C23

C10

D4

L2

R1

C12

C5

FL1

1

2

3

Adjustment Location :

[MAIN BOARD] (SIDE B)

CD SECTION

L2 : TV/WB/FM Frequency Coverage Adjustment

0 dB = 0.765V

CT1 : AM Tracking Adjustment

The CD section adjustments are done automatically in this set.

Precautions for Check

1. Perform check in the order given.

2. Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise indicated.

3. Power supply voltage requirement :DC4.5 V in DC IN jack.

(J401) VOLUME button : Minimum HOLD switch : OFF

RF Level Check

Condition:

• Hold the set in horizontal state.

Connection:

[MAIN BOARD]

(Side A)

TP601(RF)

CL410(A GND)

oscilloscope

(AC range)

C630

C606

C613 C612

CL410

(A GND)

R614

C310

C312

C321

C615

TP601(RF)

R605

Q601

L601

R300 C304

C308

C309

22

L5 : AM Tracking Adjustment

L3 : TV/WB Traking Adjustmen

L4 : FM Traking Adjustment

Procedure:

1. Connect the oscilloscope to the test point TP601(RF) on the MAIN board.

2. Set a disc. (YEDS-18)

3. Press the u button.

4. Check the oscilloscope waveform is as shown below. A good eye pattern means that the diamond shape (◊) in the center of the waveform can be clearly distinguished.

RF Signal reference Waveform (Eye Pattern)

VOLT/DIV : 100 mV (With the 10 : 1 probe in use TIME/DIV : 500ns

RF level

0.4 to 0.8 Vp-p

To watch the eye pattern, set the oscilloscope to AC range and increase the vertical sensitivity of the oscilloscope for easy watch-ing.

5. Stop revolving of the disc motor by pressing the x button.

C3

12

11

77

D-FJ200/FJ201

5-1. BLOCK DIAGRAM –CD SECTION–

SECTION 5 DIAGRAMS

IC602

D-RAM(16M)

OPTICAL PICK-UP

BLOCK

(DAX-25E)

OP IC

FOCUS

COIL

TRACKING

COIL

M902 SLED

MOTOR

M901

SPINDLE

MOTOR

VCC

RF

OP_G-SW

OP_STB

A B E F

LD

PD

M

VCC1_2.2V

LD

DRIVER

Q601

VCC1_2.2V

F+

F-

T+

T-

S+

S-

W

V

U

+VBAT

L403

13

9 8 6 7 4

2

44

42

48

46

52

50

6

4

2

80

53 49 45 41

1

5

16 17

RFGO

RFI

A B E F V-MON

LD-SW

FO3

RO3

FO2

RO2

FO1

RO1

W_O

V_O

U_O

COMCOM

VM1 VM12 VM23 VM3

SP_VCC1

SPVCC2

RF

AMP

A/D

APC

FOCUS/TRACKING COIL DRIVE SLED/SPINDLE MOTOR DRIVE

CH3

H

BRIDGE

CH2

H

BRIDGE

CH1

H

BRIDGE

CH4

H

BRIDGE

DETI

DEMODULATOR

PD

3

IC403 (1/2)

I/F

D0-3 A0-10

2,3,24,25 9-12,15-19,21,8

87,88,84,85 97-100,96-91,82

D0-D3

EFM

SERVO

PWM

FDOP

FDON

TDOP

TDON

SDOP

TIN+

60 59 56 55

58 57 70 72

34

74

40 39 38 37

35

36

TIN-

VCC2_

2.0V

SIN-

FIN+ FINSIN+

SIN-

TIN+ TIN-

CPOL SLVOP

SYNC

SDON

SIN+

75 74 77 76 79 78 72 73 71 504947533738

FIN-

FIN+

FIN3

RIN3

LEVEL

POWER_LT_I

XWAKEUP_I

FIN1

RIN1

FIN2

RIN2

BBK

PWM

SYNC

FG_O

XSDTO

XCSK

H_RESET

XRST_I

SHIFTER

A0-A10

SUB CODE

PROCESSOR

CLVON

CLVOP

CLKDRV

CPOL

SYNC

CLVOP

DEFFERENTIAL

Q407

XRAS

XCAS

XWE

5 23 4

90 83 89

XWE

XCAS

XRAS

CLOCK

OSC

X_O

X_I

X601

16.934MHz

WAKE-UP

DETECT

Q801,802

FJ200:US,CH,AUS/FJ201

IC601

RF AMP,SERVO

DIGITAL SIGNAL PROCESSOR

D-RAM CONTROLLER

D/A CONVERTER

SIO

CLK4M

SCLK_I

SDTO_I

SDTI_O

D802

NC

VCPU_2.0V

79 78

33

72

14 16 17 18 66

76

SRW_I

P-OFF_I

48

15

SRW_O

POWER-OFF_O

X_I

2

OP_G-SW_O XOPSTBY_O

WP/KEY2_RM_I

FG_I

XPOWER_LT_O SDTI_I SDTO_O SCK_O XWAKEUP_O

8

XREST_I

XRST_O

SCOR

SCOR_I

S901, S902,

S906

TO

TUNER

SECTION (Page 9)

DAC

XBUSY_O

GFS_O

FOK_O

6570524345

671 8071177

GFS_I

XBUSY_I

FOK_I

DEFECT_I

WP/AD_KEY1

AD_KEY_2

2523 28 40

S903S905,

KEY

S907,

MATRIX

S908

TU_L

C

TU_R

LDACO

RDACO

DVDDIO

AVDD2 (2.25V)

DVDDV (1.5V)

VCHK

TEST CONNECTOR

PGM_SDTO

CLK4M_2

RESET2

TEST

PGM_SDTO_O

IC801(1/2)

SYSTEM

CONTROL

MICON

31

29

36

80

86

34

40

51

5

PGM_SDTI

PGM_SCK

68674

PGM_SDTI_I

PGM_SCK_O

VCC2_2.0V

VCC1_2.2V

VCPU_1.5V

PGM_SC_SEL

7369

PGM_SC_SEL

WP/XOPEN_I

S809

(OPEN)

33

35

CD_L-I

32

CD_I_R

36

HOLD_I

S810

HOLD

OFF ON

STB_HPSW_I

31

12

26

HPSW_O

WP/AD_RMKEY

VOL+

35

S802 VOL+

IC301

PRE EQ AMP/EVR/

HADPHONE AMP

AD_CHGMNT

TUNER_ON_I

AD_BATTMNT

AD_DCINMNT

AVCPU

VOL-

38

19

S803 VOL-

4

VCC2

17

VCC1

44

IN SEL

POWER-L_O

CENTER-AMP

POWER-R_O

BASS-H/L-SW TU_BASS2

MUTE-SW_I

22

34

+V BAT

24

27

ADVREF

20

VCPU_2.0V

BASS-SW

VOL-CTL_I

BEEP_I

VCC2_2.0V

7

6

5

25

26 14

3 1

VCC1_2.2V

VCPU_2.0V

Q301

XTU_BASS1 PWM

BEEP AMUTE

+VBAT

VCC2_2.0V

A

IC403 (2/2)

POWER CONTROL

VMMNT

66

VCC2

18

17

VCC1

19

VCPU 2.0V

CHGMNT

67

DCIN

61

REGB

62

+VBAT

TUDC_MNT

BATT_MNT TU_ON

RM_KEY

PGM_SC_SEL

VOLVOL+

OPEN_DTS

HOLD AD_KYE2 AD_KYE1

SDTO SCK

TO

TUNER SECTION (Page 9)

D405

SWITCH

Q402, 403

SEM

SEO

VCC

VCC0

STNG

BATM1 BATM2

DCIN_S

VIN

LG

D402

B

23

22

20

16

25

8

12 68 69

64

FJ200:AUS,CH,US/FJ201

VCPU_1.5V

Q406

L404

L401

L402

TO

TUNER

SECTION

(Page 9)

Q405

D408

ANT

VCPU_2.0V

Q404

Q408

DRY BATTERY

SIZE "AA"

(IEC DESIGNATION LR6)

2PCS, 3V

J401

DC IN 4.5V

!

• Signal path.

F : FM E : CD PLAY

D

TO

TUNER

SECTION

(Page 9)

J301

i

8

5-2. BLOCK DIAGRAM –TUNER SECTION–

D-FJ200: US/FJ201

Q4

Q8

TO

CD SECTION (Page 8)

D

L3

TV/WB

TRACKING

L4

FM

TRACKING

L2

FM/WB/TV

FREQUENCY

COVERAGE

L5, CT1

AM

TRACKING

ANT

(FM/TV OSC)

EXCEPT US

L3

(TV RF)

L4

(FM RF)

L2

L1

AM

FERRITE-ROD

ANTENNA

US

FL1 BPF

BPF

FL2

FJ200:US

D2

D3

D4

CT1

D1

1

2

30

29

24

28

27

TV/FM/AM FRONTEND, FM MPX

TV-RF

FM-RF

TV-RF_O

FM-RF_O

FM/TV-OSC

AM_BP AM-RF_I

1/2

OSC

MIX

FM

AM

D-FJ200/FJ201

12 13

SW

Q7

MPX_I

FM

MPX

FM/TV/AM

L_O

R_O

LPF2A

LPF2B

LPF1

MODE1

PW SW

MODE2

16

15

17

18

14

21

22

TU_L

TU_R

C

TO CD

SECTION

(Page 8)

IC1

FM/TV

MIX

TV

FM-MIX_O

BUFF

AM-MIX_O

1/8

or

1/16

CF2

4

TU-VCC

CF3

5

TU-VCC

FM-IF_I DET_O

8

FM-IF

AM-IF_I

10

AM-IF

FM

DET

IF BUFF

AM

DEF

IC4

EEPROM

• Signal path.

F : FM E : CD PLAY f : AM

L5

(AM OSC)

1 32

CS

2

SK

3

D1

4

D0

X3

75KHz

TU-VCC

74

X_O

X_I

75

EEP-CS_O

31

EEP-SK_O

30

EEP DO/DI_IO

(VT)

LPF

Q12,13

65

EO(D01)_O

COM1-4 S1-17

1-4 5-20,25

LCD801

LIQUID

CRYSTAL

DISPLAY

25

AM-OSC

D6

FJ200:AUS,CH,US/FJ201

AM-STEP_I

21

X9K/10K

AM

OSC

T1

TUNER CONTROL

IC801(2/2)

BUFF BUFF

DC-DC

CONVERTOR

Q14

COMPARATOR

IC3

SYSTEM

CONTROL

MICON

B+ SWITCH

Q10,11

IC5,6

LEVEL

IF-COUNT_O

OSC_O

23

19

+VBAT

IC5IC6

32

35 42 71 64 61 52 59

28 39 73 47 54

3936 70 75 10 9

5631

174

NC

RM-KEY_I

RESET_I

CD-ON_I

CD_ON_O

RESET-TU_O

ACK-CD_O

SDU-SDO_O

ACK_CD_I

SDTI_I_TU

LCD-REQ_I

LCD-REQ_O

AMUTE_O

BEEP_O

TUNER_POWER_O

WAVE

SHAPER

Q15

IF_I

TV/FM/AM_I

D302

74 62

38

29

REQ-SW

20

D301

IF-REQ_O

BAND-CTL2_O

49

RF-VCC

41

45

55

AM-ON_O

AD-DC_REF

BAND-CTL1_O

XLID-OPEN_I

MONO/LOCAL-CTL_O

XTU-BASS_O

TU_MUTE_O

VOL_PWM_O

TU_BEEP_O

26

HIDC_I

VOL+

VOL-

TU-HOLD_I

CDU-SCK_I

CDU-SDI_I

BATT_I AD-KEY1_I

AD-KEY2_I

TU-ON_O SC-SEL_I

TU-BASS_O

TU-VCC

44 33 27 51 29 48 46 43 36 36 38 37 56 58

50

B+ SWITCH

Q5,9

IC2

+1.6V REG.

VOUT VIN

1 3

RM_KEY

TUDC_MNT

VOL+ VOLHOLD

OPEN_DTS

SCK

SDTO

BATT_MNT AD-KEY1

AD-KEY2 TU_ON PGM_SC_SEL TU-BASS2 XTU-BASS1

PWM

BEEP

AMUTE

VCPU_2.0V

+VBATT

B

A

TO CD

SECTION

(Page 8)

TO CD

SECTION

(Page 8)

99

D-FJ200/FJ201

Ver 1.2

5-3. PRINTED WIRING BOARDS – MAIN SECTION (SIDE A) –

1

A

2

(SIDE A)BOARDMAIN

B

C94 C95 C96 R83 R86

TP72

TP74

TP75

TP76

R81

TP73 TP71

26

TP77

TP78

TP79

R90

TP80

TP81

TP83

TP82

TP85

TP84

TP86

TP87

TP89

TP881TP90

R87

R93

R96

R99

R80

C

CN802

D

R82 R85 R88

R91 R94

R84

R97

R79

FJ200:AUS,CH,

E,US,HK

R89 R92 R95 R98

LCD801/

BP1

R4

C22

D3

R2

TP6(TU GND)

VDR404

FJ200:AEP,

CH,UK,EE

TP1(VT)

C37

C33

C34

R16 C43

Q4

C17

L4

C9

FJ200:US/ FJ201:C&SA

R13

FL1

ECB

FL2

SWITCH

UNIT

TP3(FM RF IN)

FJ200:US

L3

C16

C8

D2

C21

FJ200:US

E

F

3 4 5 6 7

X3

C85

C92

C89

C87

C93

40 21

41

FJ200:AEP,AUS,

CH,E,UK

60

61

R58

R54

R56

R55

FJ200:AUS,E13,HK/ FJ201:E13

CF3

C27

CF2

C23

ECB

D4

Q8

L2

R1

: Uses unleaded solder.

R612

C88

C622

L11

R53

R606

C75

ECB

C82

R31

R33

Q15

C629

R32

L605

R620

R631

C71

R40

20

IC3

C73

1

80

R47

FJ200:US,AUS,E13,HK/FJ201

C49

R814

R201

C53

EXCEPT FJ200:US/FJ201:C&SA

R17

Q6

BCE

C50

R52

R11

C36

C44

IC2

C10

C45

C5

C12

FL1

1

FL2

2

3

4

5

FJ200:US EXCEPT FJ200:US

1

2

3

C624

R446

R627

C619

C633

C627

X601

R616

R615

R619

C626

R618

50

51

IC601

75

76 100

C625 C621

R48

C78

R49

R804 R836

R827

R822

R816

FJ200:AUS,CH,US,HK/FJ201

R101

C55 21

3

L9

R20

C68

R22

C809

R803

BCE

ECB

Q11

FB409

Q10

C20

R7

C7

R310

EXCEPT US,C&SA

R845

R833

R832

60

R37

C67

C14

C2

26

25

C806

CN801

C13

1

41

C632

40

61

R8

C11

R613

C608

C614

R447

C300

IC801

C618

C609

C607

R603

C631

BP8

L5

C606

C604

C613 C612

C605

R604

Q601

BCE

R611

C600

21

80

R812

R801

(IEC DESIGNATION LR6)

L1

AM

FERRITE-BAR

ANTENNA

C630

CL410

(A GND)

TP601(RF)

R605

R608

C610

R610

R601

C313

R301

20

1

SL6

R434

R427

C441

DRY BATTERY

SIZE "AA"

2PCS, 3V

C615

L601

R600

C427

R300 C304

D802

D409

C445

R614

C310

C308

C309

22

23

IC301

33

34 44

C438

C435

FJ200:AEP,AUS, E,UK,US/FJ201:C&SA

C411

ECB

Q407

FJ200:AEP,AUS, E,UK,US/FJ201:C&SA

Q403

C312

41

R420

C447

BCE

C321

C105

40

60

61

D400

C419

R449

C406

D402

12 11

C301

1

C318

C437

C434

R438

C448

IC403

FJ200:CH,HK/ FJ201:E13

C418

D405

C403

FB201

TP202

FB301

FB101

C315

FJ200:CH,US,HK/FJ201

TP2102

C317

C316

FJ200:AUS,CH, US,HK/FJ201

FB406

D410

R459

C440

21

20

C450

1

80

C426

C423

C421

C422

C420

L302

VDR201

FB302

C319

FB303

C436

C432

C433

C424

R419

R448

8

C325

C302

VDR306

R872

J301(1/2)

R302

VDR101

D306

C323

R305

C428

C425

i

FJ200:US

FJ200:AUS,CH, E,US,HK/FJ201:C&SA

C808

R871

R874

S802 VOL+

DC IN 4.5V

J401

S803 VOL–

HOLD

OFF

t

ON

9

• Semiconductor Location

Ref. No. Location D2 E-2

D3 F-2 D4 E-3 D306 C-8 D400 E-7 D402 F-7 D405 F-7 D409 E-6 D410 D-8 D802 E-6

IC2 E-4 IC3 C-3 IC301 C-7 IC403 E-7 IC601 B-4 IC801 D-5

Q4 F-3 Q6 E-4 Q8 E-3 Q10 E-4 Q11 E-4 Q15 C-4 Q403 F-7 Q407 F-6 Q601 C-5

S810

.

C405

G

1-860-874-

11

(11)

10

D-FJ200/FJ201

Ver 1.2

PRINTED WIRING BOARDS – MAIN SECTION (SIDE B) –

1

A

2

(SIDE B)BOARDMAIN

B

C

D

E

F

FJ200:AUS,CH,US,HK/ FJ201

J301(2/2)

S809

(OPEN)

FB304

SL5

FJ200:AUS,CH,US,HK/ FJ201

FB403

FB401

R451

Q408

FB402

R862R864

R452

C417

R430

Q404

R861

L402

Q406

R425

R863

R433

ECB ECB

L407

4

1

L404

C110

C210 D301

D302

C330

D408

SDG

Q405

C400

ECB

R421

CN402

L403

R403 R407

FJ200:CH,HK/ FJ201:E13

L401

R314

R320

R311

FB408

R431

R428

R439

R444

CN401

2

1

R408

ECB

Q401

ECB

: Uses unleaded solder.

3 4 5 6 7

R6

C19

D1

OPTICAL PICK-UP

BLOCK

DAX-25E

C28

C6

C4

C18

R3

CT1

13 1

IC602

14 28

R39 (FJ200:AEP,E,UK,EE,E13)

ECB

C66

T1

R825

D7

C64

L606

D6

C65

C86

R9

C83

R34

FB6

C31

R12

R51

FJ200:US

ECB

FJ200:AUS, CH,US,HK/FJ201

C81

R76

C91

C84

R14

R43

C30

Q7

R10

C40

R50

R44

R45

ECB

C41

R29

R41

C109

C97

R77

R65

R64

R38

C77

R46

R61

R60

C39

C42

C76

CF4

C35

15 1

IC1

16 30

C32

C314

R441

L411

Q402

C205

R202

L301

R440

R413

C415

C311

R203

C201

R412

R411

R104

C324

C103

R453

R416

R415

C303

C305

R105

C102

R103

R102

C101

R436

L406

L409

R454

M

M901

SPINDLE

MOTOR

FB601

C306

FB405

C307

R106 C104

R206

C204

R205

C202

C203

R204

FJ200:AUS,CH,US,HK/ FJ201

M902 SLED

MOTOR

CN601

R609 R602 R617

C807

R858 R859

R806

R846

D804

D805

M

R854

R849

C800

R813

R807

Q802

R808

FJ200:AUS,CH,US,HK/FJ201

R841

R843

BCE

Q801

C634

C805

C801

R830 R837

R802

C69

R42

R817

C802

FJ200:AEP,E,UK,EE

Q5

R19

L10

Q9

R36

Q14

R35

BCE

C61

R75

R5

R63

C62

R28

R30

IC6

IC4

C58

C623

C59

DGS

Q12

R70

C24

IC5

C107

R59

C80

C98

FJ200:US

C29

R26

R27

C60

Q13

BCE

R24

R25

R23

C54

R74

C1

C116

C47

FB3

C63

R72

R71

R69

R67

R68

R66

C108

R73

FJ200:AUS, CH,US,FJ201

C38

C99

FB5

R61 (FJ200:AEP,CH,UK,US,EE/FJ201:C&SA)

R60 (FJ200:US,AUS,E13,HK/FJ201:C&SA)

R59 (FJ200:AEP,UK,EE/FJ201)

FB1

8

• Semiconductor Location

Ref. No. Location

D1 A-5 D6 E-6 D7 E-6 D301 C-3 D302 C-3 D403 G-3 D408 C-3 D804 E-5 D805 E-5 IC1 D-7 IC4 D-7 IC5 C-7 IC6 C-7 IC602 B-6 Q5 E-6 Q7 D-6 Q9 E-6 Q12 B-7 Q13 B-7 Q14 E-5 Q401 F-3 Q402 F-3 Q404 D-2 Q405 D-2 Q406 D-2 Q408 D-2 Q801 E-5 Q802 E-5

FB2

FB4

G

D403

11

C410

1-860-874-

(11)

11 11

Sony DFJ-200, DFJ-201 Service manual

SPECIFICATIONS

TABLE OF CONTENTS

SERVICING NOTES

GENERAL

DISASSEMBLY

3-1. UPPER LID ASSY, CABINET (UPPER) ASSY, CABINET (LOWER) ASSY

3-2. MD ASSY (CDM-3325ER), MAIN BOARD

3-3. MOTOR ASSY (SLED) (M902), OPTICAL PICK-UP (DAX-25E), TURN TABLE MOTOR ASSY (SPINDLE) (M901)

ELECTRICAL ADJUSTMENTS

5-1. BLOCK DIAGRAM –CD SECTION–

5-2. BLOCK DIAGRAM –TUNER SECTION–

5-3. PRINTED WIRING BOARDS – MAIN SECTION (SIDE A) –

PRINTED WIRING BOARDS – MAIN SECTION (SIDE B) –