Sony CDP-CE575 User Manual

CDP-CE575
SERVICE MANUAL
Ver 1.1 2001.07
US Model
Canadian Model
AEP Model
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM59-5BD27 Base Unit Name BU-5BD27 Optical Pick-up Name PXR-104X
SPECIFICATIONS
Compact disc player
Laser Semiconductor laser (λ =
Frequency response 2 Hz to 20 kHz ± 0.5 dB Dynamic range More than 93 dB Harmonic distortion Less than 0.0045%
Outputs
Jack type
ANALOG OUT
DIGITAL OUT (OPTICAL)
PHONES
Phono jacks
Optical output connector
Stereo phone jack
780 nm) Emission duration: continuous
Maximum output level
2 V (at 50 kilohms)
–18 dBm
10 mW
Load impedance
Over 10 kilohms
Wave length: 660 nm
32 ohms
General
Power requirements 120 V AC, 60 Hz Power consumption 11 W Dimensions (approx.) 430 x 110 x 400 mm (w/h/d) (17 x 4 3/8 x 15 3/4 in.)
Mass (approx.) 5.2 kg (11 lbs 8 oz)
Supplied accessories
Audio cord (2 phono plugs – 2 phono plugs) (1) Remote commander (remote) (1) R6 (size AA) batteries (2)
Design and specifications are subject to change without notice.
incl. projecting parts
2001G0500-1 Home Audio Company C 2001.7 Shinagawa Tec Service Manual Production Group
COMPACT DISC PLAYER
CDP-CE575
Ver 1.1 2001.07

TABLE OF CONTENTS

1. SERVICEING NOTES ............................................ 3
2. GENERAL ................................................................... 6
3. DISASSEMBLY
3-1. Disassemb ly Flow ........................................................... 8
3-2. Case (409538) ................................................................. 9
3-3. F ront Panel Section ......................................................... 9
3-4. CD Mechanism Deck (CDM59-5BD27) ........................ 10
3-5. MAIN Board ................................................................... 10
3-6. Base Unit (BU-5BD27)................................................... 11
3-7. Table Assy ....................................................................... 11
3-8. Sensor Board ................................................................... 12
3-9. Loading Motor Board ..................................................... 12
4. ASSEMBLY................................................................. 13
5. TEST MODE.............................................................. 14
6. ELECTRICAL ADJUSTMENTS......................... 18
7. DIAGRAMS
7-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 21
7-2. Printed Wiring Board – BD Section – ........................... 22
7-3. Schematic Diagram – BD Section – .............................. 23
7-4. Printed Wiring Boards
– MOTOR/SENSOR Section –....................................... 24
7-5. Schematic Diagram – MOTOR/SENSOR Section – .... 25
7-6. Schematic Diagram – MAIN Section (1/2) – ................ 26
7-7. Schematic Diagram – MAIN Section (2/2) – ................ 27
7-8. Printed Wiring Boards – MAIN Section – .................... 28
7-9. Printed Wiring Boards – DISPLAY Section – .............. 30
7-10. Schematic Diagram – DISPLAY Section – ................... 31
7-11. IC Pin Function Description ........................................... 32
8. EXPLODED VIEWS
8-1. Case Section .................................................................... 36
8-2. F ront Panel Section ......................................................... 37
8-3. Chassis Section ............................................................... 38
8-4. CD Mechanism Deck Section-1
(CDM59-5BD27) ............................................................ 39
8-5. CD Mechanism Deck Section-2
(CDM59-5BD27) ............................................................ 40
8-6. Base Unit Section (BU-5BD27) ..................................... 41
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The A C leaka ge from an y e xposed metal part to earth gr ound and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. Follo w the manufacturers’ instructions to use these instruments.
2. A battery-operated A C milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75 V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63T rd are e x­amples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suit­able. (See Fig. A)
To Exposed Metal Parts on Set
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Earth Ground
AC voltmeter (0.75 V)
9. ELECTRICAL PARTS LIST ............................... 42
2
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
CDP-CE575
SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis­sion, observe from more than 30 cm away from the objecti ve lens.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
HOW T O OPEN THE DISC T ABLE WHEN PO WER SWITCH TURNS OFF
Insert a tapering driver into the aperture of the unit bottom, and turn it in the direction of the arrow (to OUT direction).
table
tapering driver
*To close the disc table, turn the tapering
driver in the reverse direction (to IN direction).
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
NOTES ON CLEANING OF OPTICAL PICK-UP LENS
Do not clean up the optical pick-up lens.
MODEL IDENTIFICATION – BACK PANEL –
Part No.
Model Part No.
US model 4-233-720-0s Canadian model 4-233-720-1s AEP model 4-233-720-2s
3
CDP-CE575
SHIPMENT MODE
Performed when returning the unit to the customer. Custom File Erases all custom files and initializes settings.
Procedure:
1. Remove the discs from all trays.
2. While pressing the DISK SKIP button and PROGRAM but­ton, press the POWER button to turn ON the power.
3. “NO DISC” is displayed, indicating that the mode has ended.
Note:“NO DISC” may be displayed even if there are discs on the
trays.
CD-TEXT TEST DISC
This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure.
Checking Method:
1. Set the test disc on a free tray, and chuck the disc.
2. Press the H button and playback the disc.
3. The following will be displayed on the fluorescent indicator tube.
Display : 1kHz/0 dB/ L&R
4. Turn the l AMS L knob to switch the track. The text data of each track will be displayed. For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC TEXT Data Contents” and “Table 2 : CD­TEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK
No.
1 1kHz/0dB/L&R 2 20Hz/0dB/L&R 3 40Hz/0dB/L&R 4 100Hz/0dB/L&R 5 200Hz/0dB/L&R 6 500Hz/0dB/L&R 7 1kHz/0dB/L&R 8 5kHz/0dB/L&R 9 7kHz/0dB/L&R 10 10kHz/0dB/L&R 11 16kHz/0dB/L&R 12 18kHz/0dB/L&R 13 20kHz/0dB/L&R 14 1kHz/0dB/L&R 15 1kHz/-1dB/L&R 16 1kHz/-3dB/L&R 17 1kHz/-6dB/L&R 18 1kHz/-10dB/L&R 19 1kHz/-20dB/L&R 20 1kHz/-60dB/L&R 21 1kHz/-80dB/L&R
Displayed Contents
TRACK
No.
22 1kHz/-90dB/L&R 23 Infinity Zero w/o emphasis//L&R 24 Infinity Zero with emphasis//L&R 25 400Hz+7kHz(4:1)/0dB/L&R 26 400Hz+7kHz(4:1)/-10dB/L&R 27 19kHz+20kHz(1:1)/0dB/L&R 28 19kHz+20kHz(1:1)/-10dB/L&R 29 100Hz/0dB/L* 30 1kHz/0dB/L* 31 10kHz/0dB/L* 32 20kHz/0dB/L* 33 100Hz/0dB/R* 34 1kHz/0dB/R* 35 10kHz/0dB/R* 36 20kHz/0dB/R* 37 100Hz Square Wave//L&R 38 1kHz Square Wave//L&R 39 1kHz w/emphasis/-0.37dB/L&R 40 5kHz w/emphasis/-4.53dB/L&R 41 16kHz w/emphasis/-9.04dB/L&R
Displayed Contents
Note : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
4
Table 2: CD-TEXT TEST DISC Recorded Contents and Display
(In this unit, some special characters cannot be displayed. This is no a fault.)
CDP-CE575
TRACK
No.
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
to
99
Recorded contents Display
! ” # $% & ´ (21h to 27h)1kHz 0dB L&R ( ) + , – . / (28h to 2Fh)
*
01234567 (30h to 37h) 8 9 : ; < = > ? (38h to 3Fh)
@A B C D E F G (40h to 47h)
H I J K L M N O (48h to 4Fh) P QR S T U VW (50h to 57h) X Y Z [ ¥ ] ^ _ (58h to 5Fh)
a b c d e f g (60h to 57h)
h i j k l m n o (68h to 6Fh) p q r s t u v w (70h to 77h) xyz{ I }
~
(78h to 7Fh)
i ¢ £ ¤ ¥ § (A0h to A7h) 8859-1
¬
9 C ª
•±23
1
º ¿ (B8h to BFh)
PR
µ ¶ • (B0h to B7h)
14123
(A8h to AFh)
4
АБВГДЕЖЗ (C0h to C7h) ИЙКЛМНОП (C8h to CFh) DСТУФХЦ
ШЩЪЫЬY
˙
(D0h to C7h)
Я (D8h to DFh) абвгдежз (E0h to E7h) ийклмноп (E8h to FFh) стуфхц÷ (F0h to F7h)
шщъыьy я (F8h to FFh)
´
No.66 No.67 to No.99
T All the same T All the same T All the same T All the same T All the same T All the same T All the same
X Y Z [ \ ] ^ _ (58····
T All the same T All the same T All the same T All the same
(A0···· i¢£¤¥ are not displayed (A8···· (B0···· (B8···· (C0···· (C8···· (D0···· (D8···· (E0···· а бвгдежз are not displayed (E8···· è é ê ë ì í î ï are not displayed (F0···· стуфхц ÷ are not displayed (F8···· ø ùúûüy
T All the same T All the same
to T All the same
ÿ are not displayed
5
CDP-CE575
SECTION 2

GENERAL

Parts Identification
Front Panel
The items are arranged in alphabetical order. Refer to the pages indicated in parentheses ( ) for details.
This section is extracted from instruction manual.
CHECK qh (13) CLEAR qj (13, 14, 16, 17) CONTINUE 2 ( 9, 13, 15, 18) DISC 1–5 3 (9, 10, 13) Disc compartment ws (9) DISC SKIP 9 (9, 12, 13) Display 4 (11) EX-CHANGE 8 (12, 15) FADER ql (14, 20) MEGA CONTROL 0 (18, 19) MENU wf (8, 16, 17)
Rear Panel
2ND CD IN jacks 3 (8) ANALOG OUT L/R jacks 4 (6) CONTROL A1II jacks 1 (6, 20) DIGITAL OUT OPTICAL jack 2 (7) Mains lead 5 (6)
4
PEAK SEARCH qk (15) PHONES jack wh (10) POWER 1 (7, 9, 16) PROGRAM qd (9, 13, 18) Remote sensor wa (6) REPEAT qf (10, 18) SHUFFLE qs (9, 10, 18) TIME EDIT qg (14) TIME/TEXT w; (11) X-FADE/NO DELAY wg (19, 20)
BUTTON DESCRIPTIONS
A OPEN/CLOSE wj (7, 9, 10, 11) H 5 (9, 13, 15, 18, 20, 22) X 6 (10, 15, 18, 22) x 7 (10, 15, 18) lAMSL (DISC) dial qa (10,
13, 15, 17, 18, 19)
m/M (AMS+/–) wd (10, 14, 17,
18)
6
CDP-CE575
Remote Control
Parts Identification
ANALOG OUT LEVEL +/– wh (6,
7, 10) CD1/2/3 switch 1 (7) CHECK 9 (13) CLEAR ws (13, 14, 16, 17) CONTINUE 3 ( 9, 13, 15, 18) DISC/CAPS 6 (10, 17) DISC SKIP +/– qh (9, 12, 13) ENTER wa (17) FADER/DEL w; (14, 20)
HIGH-LIGHT wd (12) MEGA CONTROL 4 (18, 19) MUSIC SCAN qa (10) NAME INPUT qs (17) NO DELAY ql (19, 20) Number buttons 7 (10, 13, 17) PROGRAM qj (9, 13, 18) REPEAT 0 (10, 18) SHUFFLE 2 (9, 10, 18) TIME/TEXT/SPACE 5 (11, 17) X-FADE qk (19, 20)
BUTTON DESCRIPTIONS
>10 8 (10, 13)
N wf (9, 13, 15, 18, 20, 22) X qd (10, 15, 18, 22) x wg (10, 15, 18) ./> qf (10, 13, 15, 17, 18,
19)
m/M qg (10, 14, 17, 18)
5
7
CDP-CE575
• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SET
3-2. CASE (409538)
(Page 9)
3-3. FRONT PANEL SECTION
(Page 9)
3-4. CD MECHANISM DECK
(CDM59-5BD27) (Page 10)
SECTION 3

DISASSEMBLY

3-6. BASE UNIT (BU-5BD27)
(Page 11)
3-7. TABLE ASSY
(Page 11)
3-8. SENSOR BOARD
(Page 12)
3-5. MAIN BOARD
(Page 10)
3-9. LOADING MOTOR BOARD
(Page 12)
8
3-2. CASE (409538)
)
2
connector (CN601)
2
connector (CN602)
4
claw
3
four screws (BVTP3
×
8)
5

front panel section

4
claw
1
wire (flat type) (15 core) (CN801)
2
connectors (CN351)
1
two screws (case3 TP2)
3

case (409538)

2
two screws (BVTP3 × 8)
1
two screws (case3 TP2
CDP-CE575
3-3. FRONT PANEL SECTION
9
CDP-CE575
3-4. CD MECHANISM DECK (CDM59-5BD27)
3
three screws
5
screw (BVTP3
(BVTP3
×
8)
a
×
8)
9

CD mechanism deck (CDM59-5BD27)

2
three screws (BVTP3
×
8)
4
Slide the tray until the screw that fixes the table assy can be seen through around hole in the table assy.
3-5. MAIN BOARD
6
a
7
wire (flat type) (21 core) (CN301)
8
connector (CN311)
1
Insert a tapering driver from the bottom of the chassis, and turn it in the direction of the arrow until the base unit goes down to the lowest position.
3 two screws
(PTTWH3 × 6)
2 two screws
(BVTP3 × 8)
10

5 MAIN board

1 three screws
(BVTP3 × 8)
4 two PC board holders
)
3-6. BASE UNIT (BU-5BD27)
CDP-CE575
Note: When installing the BU
on the chassis, set the lever (lifter) in free position, the gear (U/D) in UP position, and insert the shaft into the groove of gear (U/D).
b
3-7. TABLE ASSY
4
two screws (PTPWH M2.6)
gear (U/D)
9
BU section
b
lever (lifter)
three screws (BTTP M2.6)
q;
clamp
7
holder (BU) assy
qa
bracket (guide)
gear (loading C)
3
4
two screws (PTPWH M2.6)
5

base unit (BU-5BD27)

6
four compression springs (932)
1
wire (flat type) (21 core (CN101)
2
two screws (PTPWH M2.6)
7
two screws (BTTP M2.6)
8
bracket (guide 2)
qs

table assy

Note: When installing the table assy
on the chassis assy, engage the gear (loading C) with the groove by looking into the gear through a hole in the table assy.
e
4
e
3
2
two screws (BTTP M2.6)
1
d
c
6
bracket (guide)
Slide the tray until the screw that fixes the bracket (guide) can be seen through a round
c
hole , in the table assy.
d
wire (flat type) (6 core) (CN15)
5
screw (BTTP M2.6)
11
CDP-CE575
)
3-8. SENSOR BOARD
2 tray
1 screw
(PTPWH M2.6)
3 belt (rotary)
3-9. LOADING MOTOR BOARD

4 LOADING MOTOR board

5 SENSOR board

3 two screws
4 two screws
(BTTP M2.6)
(BTTP M2.6)
4 two screws
(BTTP M2.6
12
1 belt (loading)
2 connector
(CN13)
SECTION 4

ASSEMBLY

Note: Follow the assembly procedure in the numerical order given.
ADJUSTING PHASE OF SWING GEAR AND GEAR (U/D)
5 stopper washer (FR)
3 Let the swing gear through under the
chassis and engage its dowel with the groove of rotary encoder.
h
f
g
g
CDP-CE575
4 Push fully the shaft of shaft gear and
align the hole shape of gear (loading B).
6 screw
(PTPWH M2.6)
2 Install the rotary encoder so that
its groove comes to the position shown in the figure.
f
1 Insert the shaft gear up to the
position where its shaft comes out by 5 mm.
8 screw
(PTPWH M2.6)
f
h
circle mark
circle mark
7 gear (U/D)
gear (RV)
swing gear
Fig. A
q; screw
(PTPWH M2.6)
9 gear (RV)
Note: Align swing gear, a circle mark
on the gear (U/D), and the teeth of gear (RV) to the position showing in the Fig. A.
13
CDP-CE575
r
SECTION 5

TEST MODE

ADJ MODE
NOTE:This mode cannot be performed without a general remote com-
mander.
1. Chuck the CD first, and then turn OFF the power.
2. Shor t-circuit the test point TP (ADJ) of the MAIN board and ground with a lead wire.
3. Press the [POWER] button to turn ON the power. The CD is playback the 2nd track automatically and the ADJ mode is set.
4. To exit the mode, press the [POWER] button to turn OFF the power.
ADJ Mode Special Function Table
Button Function
DISC 1 RFDC display DISC 2 Decision of Disc size (8/12 cm) DISC 3 Chang e the slice level DISC 4 Chang e the focus bias (high/middle/low) DISC 5 Track jump (1st y 20th)
TIME/TEXT TRK off/on
M Offset (VC), EF bias display m Offset (RF, FE, TRK) display
EX-CHANGE Focus bias down
DISK SKIP Focus bias up
X-FADE Track gain up/down
EDIT Disc kind (aluminum/RW), side (8/12 cm) display
CHECK S-curve mode
CLEAR RFCK t GFS t error rate display
PEAK SERCH Best point of focus bias, jitter value display
FADER Auto gain display
Connecting Location:
– MAIN BOARD (Component Side) –
FLUORESCENT INDICATOR TUBE, LED ALL LIT, AND KEY CHECK MODE
1. Short-circuit the test TP (AFADJ) of the MAIN board and ground with a lead wire.
2. Press the [POWER] button to turn ON the power. The whole fluorescent indicator tube lights up.
3. All buttons have individual button numbers. When a button is pressed, the button number is counted up and displayed.
10
button number Displays button numbe
When remote controller signals are received, “RM **” will be displayed. (** are the numbers corresponding to the remote controller buttons) When using the remote controller, switch the [CD1/2/3] switch to CD1.
4. To exit the mode, press the [POWER] button to turn OFF the power.
TP (AFADJ)
R301
TP (ADJ)
14
Buttons and Corresponding Button Numbers
12345
678910 11 12 13 14 15 16 17 18 19 20
All lit
Partial lighting 1
Button Button Number or Display
DISC1 12 DISC2 11 DISC3 10 DISC4 9 DISC5 8
CONTINUE 13
SHUFFLE 14
PROGRAM 15
REPEAT 22
TIME/TEXT 21
EDIT 4 CHECK 3 CLEAR 2
PEAK SEARCH 1
FADER 0
H Partial lighting 1 (grid check)
X 25 x Partial lighting 1 (segment check)
EX-CHANGE 27
DISC SKIP 28
M 19 m 20
MENU 18
X-FADE, NO DELAY 17
MEGA CONTROL 16
l AMS L (push) 29
l AMS L (rutn) When rotated clockwise: The music
calendar numerals light up in ascending order. When rotated counterclockwise: The music calendar numerals light up in descending order.
A OPEN/CLOSE All lit (LED lighting)
Partial lighting 2
Light altemately
R
Light altemately
r
R
Light altemately
r
CDP-CE575
15
Loading...
+ 33 hidden pages