Sommer S 9060 base+, S 9050 base+, S 9080 base+, S 9110 base+ Installation Instructions

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EN TRANSLATION OF THE ORIGINAL INSTALLATION AND OPERATING MANUAL

Garage door operator

S 9050 base / S 9050 base+ S 9060 base / S 9060 base+ S 9080 base / S 9080 base+ S 9110 base / S 9110 base+

Download the current manual:

base-plus_46900V001_192019_0-DRE_Rev-E_EN

Dear customer, Congratulations on your purchase of a product of SOMMER Antriebs- und Funktechnik GmbH. This product has been developed and manufactured under high standards of quality and with reference to ISO 9001. Our passion for the product is just as important to us as the needs and requirements of our customers. We place particular emphasis on the safety and reliability of our products. Read this installation and operating manual carefully and follow all instructions. This will ensure that you can install and operate the product safely and optimally. If you have any questions, please contact your specialist retailer or installer. Our products are intended for use by persons of all genders, even where this is not specifically stated.

Warranty

The warranty complies with statutory requirements.

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The warranty is only valid in the country in which the operator was purchased. There is no warranty for consumables such as batteries, accumulators and fuses as well as light bulbs. This also applies for wear parts. The operator is only designed for a limited frequency of use. More frequent use leads to increased wear.

Contact data

If you require after-sales service, spare parts or accessories,

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Feedback on this Installation and Operating Manual

We have tried to make the Installation and Operating Manual as easy as possible to follow. If you have any suggestions as to how we could improve it or if you think more information is needed, please send your suggestions to us:

+49 (0) 7021 8001-403

doku@sommer.eu

Service

If you require service, please contact us on our service hotline (fee required) or see our web site:

+49 (0) 900 1800-150

(0.14 euros/minute from landline telephones in Germany, mobile prices may vary)

www.sommer.eu/de/kundendienst.html

The manufacturer retains the copyright for this Installation and Operating manual. No part of this Installation and Operating Manual may be reproduced in any form or processed, copied, or distributed using electronic systems without the written permission of SOMMER Antriebs- und Funktechnik GmbH. Violations of the above stipulations will lead to damage claims. All brands mentioned in this Installation and Operating Manual are the property of their respective manufacturer and hereby recognised as such.

Table of contents

1. About this Installation and Operating Manual 4

1.1 Storage and circulation of the Installation and Operating Manual 4

1.2 Important for translations 4

1.3 Description of the product type 4

1.4 Target groups of the Installation and Operating Manual 4

1.5 Explanation of symbols and notes 4

1.6 Special warning symbols and mandatory signs 5

1.7 Information regarding the depiction of text 5

1.8 Intended use of the operator 5

1.9 Improper use of the operator 6

1.10 Qualifications of personnel 6

1.11 Information for the user 7

2. General safety instructions 8

2.1 Basic safety instructions for operation 8

2.2 Additional safety information for the radio remote control 9

2.3 Notes and information on operation and radio remote control 9

2.4 Simplified Declaration of Conformity for radio systems 9

3. Description of function and product 10

3.1 The operator and its mode of operation 10

3.2 Safety equipment 10

3.3 Product designation 11

3.4 Explanation of tool symbols 11

3.5 Scope of delivery 12

3.6 Dimensions 13

3.7 Technical data 13

3.8 Overview of connection options 14

4. Tools and protective equipment 15

4.1 Required tools and personal protective equipment 15

5. Declaration of Installation 15

6. Installation 16

6.1 Important notes and information 16

6.2 Preparing for installation 17

6.3 Installing the drive system 18

6.4 Installation on the door 20

7. Removing and fastening covers 24

7.1 Cover of the motor carriage 24

7.2 Cover of the ceiling control unit 24

8. Electrical connection 26

8.1 Connection to a power outlet 26

9. Initial operation 27

9.1 Important notes and information 27

9.2 Carrying out automatic initial operation 27

Table of contents

9.3 Carrying out manual initial operation 29

9.4 Detecting obstacles during the force programming run 29

9.5 Mechanical adjustment of the end positions 30

9.6 Attaching information sign and warning signs 31

10. Connections and special functions

of the motor carriage 32

10.1 Motor carriage circuit board 32

10.2 Connection options on the motor carriage 33

10.3 Reducing the illumination power of LEDs 34

10.4 Explanation of the radio channels 34

10.5 Programming the transmitter 34

10.6 Information on Memo 35

10.7 Cancelling programming mode 35

10.8 Deleting a transmitter button from the radio channel 35

10.9 Deleting transmitter completely from the receiver 35

10.10 Deleting a radio channel in the receiver 35

10.11 Deleting all radio channels in the receiver 36

10.12 Programming a second handheld transmitter by radio (HFL) 36

10.13 Carrying out a reset 36

10.14 Setting the DIP switches on the motor carriage 37

10.15 Setting automatic closing function – defining basic values 37

10.16 Setting the lighting function 38

10.17 Setting partial opening 38

10.18 Deleting partial opening 38

10.19 Wicket door safety device 38

10.20 Connecting the safety contact strip 39

10.21 12 V output 39

10.22 SOMlink 39

13. Operation 49

13.1 Important notes and information 49

13.2 Handover to the user 49

13.3 Operating modes of door movement 50

13.4 Obstacle detection 50

13.5 Power-saving mode 50

13.6 In the event of a power failure 51

13.7 Function of the emergency release 51

14. Maintenance and care 52

14.1 Important notes and information 52

14.2 Maintenance schedule 53

14.3 Care 53

15. Troubleshooting 54

15.1 Important notes and information 54

15.2 Preparing for troubleshooting 55

15.3 Time sequences of operator lighting in normal mode and in case of faults 56

15.4 Troubleshooting table 57

15.5 Replacing the motor carriage 58

16. Taking out of operation, storage and

disassembly 59

16.1 Important notes and information 59

16.2 Taking out of operation and disassembly 59

16.3 Storage 59

16.4 Disposal of waste 59

17. Short instructions for installation 61

18. Connection diagrams and functions

of the DIP switches for base/base+ 64

11. Connections and special functions of the ceiling control unit 40

11.1 Ceiling control unit circuit board 40

11.2 Connection options of the ceiling control unit 41

11.3 Setting the DIP switches on the ceiling

control unit 42

11.4 Button 2 for partial opening 42

11.5 Photocell and frame photocell 43

11.6 Wallstation 44

11.7 Conex 44

11.8 Output OC 45

11.9 Relay 45

11.10 Installing and removing the accumulator 45

12. Function test and final test 47

12.1 Testing obstacle detection 47

12.2 Handover of the door system 48

1. About this Installation and Operating Manual

1.1 Storage and circulation of the Installation and Operating Manual

Read this Installation and Operating Manual carefully and completely before installation, commissioning and operation and also before removal. Observe all warnings and safety instructions. Keep this installation and operating manual accessible to all users at all times at the place of use. A replacement for the installation and operating manual can be downloaded from SOMMER at:

www.sommer.eu

During the transfer or resale of the operator to third parties, the following documents must be passed on to the new owner:

• EC Declaration of Conformity

• handover protocol and inspection book

• this Installation and Operating Manual

• proof of regular maintenance, testing and care

• documents recording retrofitting and repairs

1.2 Important for translations

The original installation and operating manual was written in German. The other available languages are translations of the German version. You can get the original installation and operating manual by scanning the QR code.

• unloading and in-house transport

• unpacking and installation

• initial operation

• setting

• usage

• maintenance, testing and care

• troubleshooting and repairs

• disassembly and disposal

1.5 Explanation of symbols and notes

The warnings in this installation and operating manual are structured as follows.

Signal word

Type and source of hazard

Consequences of the hazard

` Preventing/avoiding the hazard Hazard symbol

The hazard symbol indicates the hazard. The signal word is linked to a hazard symbol. The hazard is classified into three classes depending on its danger:

DANGER

WARNING

CAUTION

There are three different classifications of hazards.

http://som4.me/orig-base-plus-reve

For other language versions, see:

www.sommer.eu

1.3 Description of the product type

The operator has been constructed according to the technological state-of-the-art and recognised technical regulations and is subject to the EC Machinery Directive 2006/42/EC. The operator is fitted with a radio receiver. Optionally available accessories are also described. The version can vary depending on the type. This means the use of accessories can vary.

1.4 Target groups of the Installation and Operating Manual

The Installation and Operating Manual must be read and observed by everyone assigned with one of the following tasks or using the device:

DANGER

Describes an immediate danger that leads to serious injury or death.

Describes the consequences of the danger to you or other persons.

` Follow the instructions for avoiding or pre-

venting the danger.

WARNING

Describes a potential danger that may lead to fatal or serious injury.

Describes the possible consequences of the danger to you or other persons.

` Follow the instructions for avoiding or pre-

venting the danger.

CAUTION

Describes a potential danger of a hazardous situation.

Describes the possible consequences of the danger to you or other persons.

` Follow the instructions for avoiding or pre-

venting the danger.

1 A

1. About this Installation and Operating Manual

The following symbols are used for notes and information:

NOTE

• Describes additional information and useful notes for correct use of the operator without endangering persons. If this information is not observed, property damage or faults in the operator or door may occur.

INFORMATION

• Describes additional information and useful tips. Functions for optimum usage of the operator are described.

The following symbols are used in the figures and text.

Continue reading the Installation and Operating Manual for more information

Disconnect the operator from the mains voltage

Connect the operator to the mains voltage

Factory setting, as-delivered state depending on version

Connection to a WiFi-enabled device via SOMlink

Operator components must be disposed of properly

Old accumulators and batteries must be disposed of properly

1.6 Special warning symbols and mandatory signs

To specify the source of danger more precisely, the following symbols are used together with the abovementioned hazard symbols and signal words. Follow the instructions to prevent a potential hazard.

Danger due to electric current!

Danger of falling!

Danger due to falling parts!

Danger due to optical radiation!

The following mandatory signs are used for the respective actions. The requirements described must be complied with.

Wear personal safety glasses

Wear a personal safety helmet

Wear personal safety gloves

1.7 Information regarding the depiction of text

1. Stands for directions for an action

 Stands for the results of the action

Lists are shown as a list of actions:"6.1 Important notes

and information"

• List 1

• List 2 1, A Item number in the figure refers to a number

in the text

Important text items, for example in directions for actions, are emphasised in bold type. References to other chapters or sections are in bold and set in "quotation marks".

1.8 Intended use of the operator

The operator is intended exclusively to open and close doors. Any other use does not constitute intended use. The manufacturer accepts no liability for damage resulting from use other than intended use. The user bears the sole responsibility for any risk involved. It also voids the warranty. Any changes to the operator must be made with original SOMMER accessories only and only to the extent described. For more information on accessories, see:

Danger of entrapment!

Danger of crushing and shearing!

Danger of tripping and falling!

https://downloads.sommer.eu/

1. About this Installation and Operating Manual

Doors automated with this operator must comply with all valid international and domestic standards, directives and regulations in their current version. These include EN 12604 and EN 13241-1. The operator may only be used:

• in combination with door types in the reference list which can be found at:

http://som4.me/cgdo

• if the EC Declaration of Conformity has been issued for the door system

• if the CE mark and the type plate for the door system have been attached to the door

• if the handover protocol and the inspection book have been completed and are available

• if the installation and operating manuals for the operator and the door are present

• as specified in this Installation and Operating Manual

• in good technical condition

• with an awareness of the safety hazards and risks involved and by trained users.

After installation of the operator, the person responsible for the installation of the operator must complete an EC Declaration of Conformity for the door system in accordance with Machinery Directive 2006/42/EC and apply the CE mark and a type plate to the door system. This also applies if the operator is retrofitted to a manually operated door. In addition, a handover protocol and an inspection book must be completed. The following are available:

• EC Declaration of Conformity

• handover protocol for the operator

http://som4.me/konform

1.9 Improper use of the operator

Any other use or additional use that has not been described in Chapter 1.8 constitutes improper use. The user bears the sole responsibility for any risk involved.

The manufacturer's warranty will be voided by:

• damage caused by other use and improper use

• use with defective parts

• unauthorised modifications to the operator

• modifications and non-approved programming of the operator and its components

The door must not be part of a fire protection system, an escape route or an emergency exit that automatically closes the door in the event of fire. Installation of the operator will prevent automatic closing. Observe the local building regulations. The operator may not be used in:

• areas with explosion hazard

• very salty air

• aggressive atmosphere, including chlorine

1.10 Qualifications of personnel

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and disassembly

This Installation and Operating Manual must be read and complied with by a qualified specialist who installs or performs maintenance on the operator. Work on the electrical system and live parts may only be performed by a trained electrician in accordance with EN 50110-1. The installation, initial operation and disassembly of the operator may only be performed by a qualified spe cialist. A qualified specialist is a person commissioned by the installer. The qualified specialist must be familiar with the following standards:

• EN 13241-1 Doors and gates – Product standard

• EN 12604 Doors and gates – Mechanical aspects

– Requirements and test methods

• EN 12453: 2017 (Plc)

When all work has been completed, the qualified specialist must:

• issue an EC Declaration of Conformity

• attach the CE mark and the type plate to the door system.

Safety in use of power-operated doors

Instructing the user and handing over documents

The qualified specialist must instruct the user:

• on the operation of the operator and its dangers

• on the handling of the manual emergency release

• on regular maintenance, testing and care which the user can carry out

The qualified specialist must inform the user which work may only be carried out by a qualified

specialist:

1. About this Installation and Operating Manual

• installation of accessories

• settings

• regular maintenance, testing and care

• troubleshooting

1.11 Information for the user

The user must ensure that the CE mark and the type plate have been attached to the door system. The following documents for the door system must be handed over to the user:

• EC Declaration of Conformity

• handover protocol and inspection book

• the installation and operating manuals for the operator and the door

The user is responsible for:

• keeping this Installation and Operating Manual accessible at all times at the place of use

• ensuring compliance with the intended use of the operator

• ensuring that operator is in good condition

• instructing all users on how to use the operator, the associated risks and the emergency release

• operation

• regular maintenance, testing and care

• troubleshooting

The operator must not be used by persons with restricted physical, sensory or mental capacity or who lack experience and knowledge. All users must be specially instructed and have read and understood the Installation and Operating Manual. Children must never play with or use the operator, even under supervision. Children must be kept clear of the operator. Handheld transmitters or other command devices must never be given to children. Handheld transmitters must be safely stored and protected against unintended and unauthorised use. The user must ensure compliance with the accident prevention regulations and the applicable standards. The guideline "Technical regulations for workplaces ASR A1.7" of the German committee for workplaces (ASTA) is applicable for commercial use. The guidelines described must be observed and complied with. In other countries, the user must comply with the applicable national regulations.

2. General safety instructions

2.1 Basic safety instructions for operation

Follow the basic safety instructions listed below.

Danger if not observed!

If safety instructions are not observed, serious injury or death may result.

` All safety instructions must be complied with.

Danger due to electric current!

&RQWDFWZLWKOLYHSDUWVPD\UHVXOWLQHOHFWULFFXUUHQWÀRZing through the body. Electric shock, burns or death will result.

` Installation, testing and replacement of electrical com-

ponents must be carried out by a trained electrician.

` Disconnect the mains plug before working on

the operator.

` If an accumulator is connected, disconnect it from

the control unit. ` Check that the operator is not live. ` Secure the operator against being switched back on.

Danger due to use of the operator with incorrect settings or when it is in need of repair!

If the operator is used despite incorrect settings or if it is in need of repair, severe injury or death may result.

` The operator may only be used with the required set-

tings and in the proper condition. ` You must have faults repaired professionally without

delay.

Danger of hazardous substances!

Improper storage, use or disposal of accumulators, batteries and operator components are dangerous for the health of humans and animals. Serious injury or death may result.

` Accumulators and batteries must be stored out of

the reach of children and animals. ` Keep accumulators and batteries away from chemical,

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` Do not recharge old accumulators and batteries. ` Components of the operator as well as old accumula-

tors and batteries must not be disposed of with house-

hold waste. They must be disposed of properly.

Danger for trapped persons!

Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.

` Check the function of the emergency release at monthly

intervals, particularly from inside in the door CLOSE

end position and if necessary, also from outside. ` You must have faults repaired professionally without

delay.

Danger due to projecting parts!

Parts must not project into public roads or footpaths. This also applies while the door is moving. Persons and animals may be seriously injured.

` Keep public roads and footpaths clear of projecting

parts.

Danger due to falling parts of doors!

Actuating the emergency release can lead to uncontrolled door movement if:

• Springs are weakened or broken.

• The door has not been optimally weight-balanced. Falling parts may cause a hazard. Severe injuries or

death may result.

` Check the weight balance of the door at regular

intervals.

` Pay attention to the movement of the door when

the emergency release is actuated.

` Keep clear of the movement area of the door.

Danger of entrapment!

Persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` Keep clear of the movement area of the door.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct view of

the door.

` All danger zones must be visible during the entire door

operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range of move-

ment of the door. ` Never put your hand near the door when it is moving

or near moving parts. In particular, do not reach into

the moving push arm. ` Do not reach into the ceiling suspension unit when

the motor carriage is running along the track. ` Do not drive through the door until it has opened com-

pletely. ` Store the handheld transmitter so that unauthorised

or accidental operation, e.g., by children or animals,

is impossible. ` Never stand under the opened door.

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

Risk of eye injury!

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eyes and hands.

` Wear safety glasses when drilling.

Risk of injury in the head region

Impact with suspended objects may cause serious abrasions and cuts.

` You must wear a safety helmet when installing

suspended parts.

2. General safety instructions

Risk of injury to hands!

Rough metal parts may cause abrasions and cuts when picked up or touched.

` Wear safety gloves when deburring or performing

similar work.

2.2 Additional safety information for the radio remote control

Follow the basic safety instructions listed below.

Danger of crushing and shearing!

If the door is not visible and the radio control is operated, crushing and shearing injuries to persons or animals may be caused by the mechanism and safety edges of the door.

` In particular when operating control elements such as

the radio remote control, all danger zones must be vis-

ible during the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range of move-

ment of the door. ` Never put your hand near the door when it is moving

or near moving parts. ` Do not drive through the door until it has opened com-

pletely. ` Store the handheld transmitter so that unauthorised

or accidental operation, e.g., by children or animals,

is impossible. ` Never stand under the opened door.

• Dispose of all components in accordance with local and national regulations to avoid environmental damage.

INFORMATION

• All components that have been taken out of service, old accumulators and operator batteries must not be disposed of with household waste. Dispose of components which are no longer in use, old accumulators and batteries properly. You must observe the local and national regulations.

2.4 Simplified Declaration of Conformity for radio systems

SOMMER Antriebs- und Funktechnik GmbH hereby declares that the radio system (base and base+) complies with Directive 2014/53/EU. You can see the full text of the EU Declaration of Conformity for the radio system at:

http://som4.me/konform-funk

2.3 Notes and information on operation and radio remote control

The user of the radio system is not protected against interference due to other telecommunications equipment or devices. This includes radio-controlled systems that are licensed to operate in the same frequency range. If significant interference occurs, please contact your appropriate telecommunications office which has radio interference measuring equipment or radio location equipment.

NOTE

• The motor carriage is supplied with safety low voltage via the chain and the track. The use of oil or grease will greatly reduce the conductivity of the chain, track and motor carriage. This may result in faults due to inadequate electrical contact. The chain and track are maintenance-free and must not be oiled or greased.

• Objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

• If the door is not in view and the radio remote control is actuated, objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

3. Description of function and product

3.1 The operator and its mode of operation

Fig. Door structure with operator, using the example of a sectional door

Sectional doors and other door types can be opened and closed with the electrically powered operator and its available accessories. The operator can be controlled with a handheld transmitter. The track is mounted on the ceiling and the lintel above the garage door. The motor carriage is attached to the door by a push arm. The motor carriage moves along the track on a spring-mounted chain and opens or closes the door. The handheld transmitter can be stored in a holder in the garage or in the vehicle.

3.2 Safety equipment

The operator stops and reverses slightly if it encounters an obstacle. This prevents injury and damage to property. The door will be partially or completely opened, depending on the setting. In the event of a power failure, the door can be opened from the inside via an emergency release handle or from the outside with a Bowden wire or emergency release lock.

3. Description of function and product

3.3 Product designation

Fig. Motor carriage with type plate and device specifications

The type plate includes:

• type designation

• item Number

• date of manufacture with month and year

• serial number In case of questions or service, please supply the type designation, the date of manufacture and the serial number.

3.4 Explanation of tool symbols

Tool symbols

These symbols refer to the use of tools required for installation.

Phillips screwdriver

Metal drill 5 mm

Masonry drill 10 mm

Fork wrench 17 mm

Ratchet wrench 10/13/17 mm

Other symbols

Drilling depth

“clic ”

Audible engaging or clicking noise

3. Description of function and product

3.5 Scope of delivery

2.2

2.1

Fig. Scope of delivery

1) Ceiling control unit

2) Track, pre-assembled with 1x limit stop, chain and motor carriage

2.1) Isolator, included with the track

2.2) Limit stop, pre-assembled on the track

3) Connecting sleeve, 2x

4) Track, 2x

5) Plug-in unit, pre-assembled

6) Ceiling holder, 2-part

7) Perforated strip, angled, 2x

8) Screw M8 x 20 mm, 2x

9) Hexagonal nut, self-locking M8, 2x

10) S10 plug, 4x

11) Washer, 4x

12) Screw 8 x 60 mm, 4x

14) Hexagonal nut, self-locking M10

15) Hexagonal head screw M10 x 100 mm

16) Emergency release handle

17) Push arm, straight

18) Bolt lock 10 mm, 2x

19) Bolt 10 x 34.5 mm, 2x

20) Door bracket

21) Combination self-tapping screw, 4x

22) Handheld transmitter, preprogrammed, channel 1 pulse sequence, with CR 2032, 3 V lithium battery

23) Information sticker for garage interior

24) Installation and Operating Manual

When unpacking, make sure that all parts are included in the packages. The actual scope of delivery may vary depending on the specific version.

13) Lintel bracket, 2x

3. Description of function and product

3.6 Dimensions

3.554

257

< 22,5

325

272

111

< 2.750

< 215

246

144

1.200

141 170

Fig. Dimensions (all dimensions are in mm)

3.7 Technical data

S 9050 base/

base+ Rated voltage Rated frequency 50/60Hz Rating Memory positions in radio receiver Duty cycle Operating temperature –25 ºC … +65 ºC

Emission value according to operating environment

IP protection class IP21 IP-code II Max. travel length 2750 mm

Max. travel length incl. extension

Max. speed* Max. pull and pushing force 500 N 600 N 800 N 1,100 N Rated pull force 150 N 180 N 240 N 330 N Max. current consumption 0.8 A 0.8 A 0.9 A 0.9 A Rated current consumption** 0.7 A 0.8 A 0.8 A 0.8 A Max. power consumption 195 W 205 W 185 W 175 W Rated power consumption** 130 W 150 W 170 W 165 W

Power consumption in power-saving mode

Max. door weight* 80 kg approx. 120 kg approx. 160 kg approx. 200 kg

Sectional doors

Max. door width/door height***

Max. no. of spaces 2 30 50 30

* Depending on door and the operating conditions ** Values apply without lighting, Lumi *** Reference value, depending on the door construction

One piece doors

Up-and-over doors

Side-opening sectional doors/ Side-opening doors

3,800 mm

(1x 1,096 mm

180 mm/s 240 mm/s 210 mm/s 180 mm/s

3,000 mm/

2,500 mm

3,000 mm/

2,750 mm

3,000 mm/

2,050 mm

2,500 mm

(3,000 mm

2,300 mm

)

S 9060 base/

base+

AC 220–240 V

3 cycles or 4 minutes

S3 = 40 %

< 59 dB(A) – operator only

4,900 mm

(2x 1,096 mm

<3 W base/<1 W base+

4,500 mm/

2,500 mm

4,500 mm/

2,750 mm

4,500 mm/

2,050 mm

2,500 mm/

(4,500 mm

2,500 mm

)

S 9080 base/

base+

6,000 mm

(3x 1,096 mm

6,000 mm/

2,500 mm

6,000 mm/

2,750 mm

6,000 mm/

2,050 mm

2,500 mm

(5,750 mm

2,750 mm

S 9110 base/

base+

7,100 mm

)

(4x 1,096 mm

8,000 mm/

2,500 mm

8,000 mm/

2,750 mm

8,000 mm/

2,050 mm

2,500 mm

(6,850 mm

3,000 mm

)

3. Description of function and product

3.8 Overview of connection options

Only SOMMER accessories may be used. Observe the corresponding instructions. Accessories may only be installed and adjusted by qualified specialists. The use of accessories can vary depending on the type.

Motor carriage base base+

LED 3 6 Lock Ɣ Memo Ɣ USART Ɣ Ɣ Senso Ɣ Buzzer Ɣ Ɣ Laser Ɣ Motion Ɣ For OSE/8k2 Ɣ Wicket door contact Ɣ Ɣ Output 12 V, 100 mA Ɣ DIP switches 4 4

Ceiling control unit base base+

Accumulator Ɣ Keypad (Conex connection) Ɣ Ɣ Relay/Output OC Ɣ Ɣ

Lumi Pulse button Ɣ Ɣ

Button 2 (partial opening) Ɣ Warning light 24 V, 25 W Ɣ Ɣ 2-/4-wire photocell Ɣ Ɣ Output DC 24 V Ɣ Ɣ DIP switches 4 Wallstation Ɣ Ɣ

Ɣ Ɣ

Door types and accessories

Door type Accessories

One piece door No accessories

required

Sectional door with single track

Sectional door with double track

Sectional overhead door

Up-and-over door Curved arm*

Side-opening door, side-opening sectional door

* Accessories not included in the scope of delivery ** The standard fitting can also be used depending on the installation type. Custom fittings are not included in the scope of delivery.

6HFWLRQDOGRRU¿WWLQJ

with curved push arm*

6HFWLRQDOGRRU¿WWLQJ

without curved push arm**

No accessories required

Side-opening/side-

VHFWLRQDOGRRU¿WWLQJ

A SOMlink is also available as an accessory. For more information on accessories, see:

https://downloads.sommer.eu/

4. Tools and protective equipment

5. Declaration of Installation

4.1 Required tools and personal

protective equipment

10 mm 13 mm 17 mm

5 mm

17 mm

Fig. Recommended tools and personal protective equipment for installation

You will require the tools shown above to assemble and install the operator. Lay out the required tools beforehand to ensure fast and safe installation. Wear your personal protective equipment. This includes safety glasses, safety gloves and a safety helmet.

10 mm

Declaration of Installation

for installation of an incomplete machine in accordance with

the Machinery Directive 2006/42/EC, Annex II, Part 1 B

SOMMER Antriebs- und Funktechnik GmbH

Hans-Böckler-Straße 21-27

D-73230 Kirchheim/Teck

Germany

hereby declares that the control units

S 9050 base; S 9060 base; S 9080 base; S 9110 base;

S 9050 base+ S 9060 base+; S 9080 base+; S 9110 base+;

S 9050 pro; S 9060 pro; S 9080 pro; S 9110 pro; S 9050

pro+; S 9060 pro+; S 9080 pro+; S 9110 pro+

have been developed, designed and manufactured in conformity with the:

• Machinery Directive 2006/42/EC

• Low Voltage Directive 2014/35/EU

• Electromagnetic Compatibility Directive 2014/30/EU

• RoHS Directive 2011/65/EU. The following standards were applied:

EN ISO 13849-1, PL "C" Cat. 2

EN 60335-1, where applicable

EN 61000-6-3 Electromagnetic compatibility (EMC) –

EN 61000-6-2 Electromagnetic compatibility (EMC) –

EN 60335-2-95 General safety requirements for household

EN 60335-2-103 General safety requirements for household

The following requirements of Annex 1 of the Machinery Directive 2006/42/EC are met: 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4,

1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.5.1, 1.5.4, 1.5.6, 1.5.14,

1.6.1, 1.6.2, 1.6.3, 1.7.1, 1.7.3, 1.7.4 The special technical documentation was prepared in accord-

ance with Annex VII Part B and will be submitted to regulators electronically on request.

The operator may only be used:

• In combination with door types in the reference list, which can

EHIRXQGXQGHU&HUWL¿FDWLRQV

www.sommer.eu

The incomplete machine is intended for installation in

DGRRUV\VWHPRQO\WRIRUPDFRPSOHWHPDFKLQHDVGH¿QHG

by the Machinery Directive 2006/42/EC. The door system may only be put into operation after it has been established that the complete system complies with the regulations of the above EC Directives.

The undersigned is responsible for compilation of the technical documents.

Kirchheim/Teck,

20.04.2016

Safety of machines – Safety-related parts of controls

– Part 1: General design guidelines Safety of electrical appliances/operators for

doors

interference

interference resistance

and similar electrical appliances – Part 2: Particular requirements for

operators for vertically moving garage doors for residential use

and similar electrical appliances – Part 2: Special requirements for operators

for gates, doors and windows

i.V.

Jochen Lude Responsible for documents

6. Installation

6.1 Important notes and information

In particular, please observe and comply with the following warnings, notes and information to ensure safe installation.

DANGER

Danger if not observed!

If warnings are not observed, serious injury or death may result.

` All warnings must be complied with.

WARNING

Danger of falling!

Unsafe or defective ladders may tip and cause serious or fatal accidents.

` Use only a non-slip, stable ladder. ` Ensure that ladders are safely positioned.

Danger for trapped persons!

Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.

` Check the function of the emergency release

at monthly intervals, particularly from inside in the door CLOSE end position and if necessary, also from outside.

` If there is no second entrance to the garage,

you must have a release lock or a Bowden wire for unlocking from the outside installed. This can be used to free persons who cannot free themselves.

Danger due to projecting parts!

Door leaves or other parts must not project into roads or public footpaths. This also applies while the door is moving. This may cause serious injury or death to persons or animals.

` Keep public roads and footpaths clear of

projecting parts.

Danger due to falling parts of doors!

If a door is incorrectly balanced, springs may break suddenly. Falling door parts may cause serious injury or death.

Check:

` The stability of the door. ` That the door does not bend, rotate or twist

when you open or close it.

` That the door runs smoothly in the tracks.

Danger due to falling ceiling and wall parts!

The operator cannot be installed correctly if ceiling and walls are unstable or if unsuitable mounting materials are used. Persons or animals may be struck by falling parts of the wall, ceiling or operator. Severe injuries or death may result.

` You must test the stability of the ceiling and

the walls.

` Use only permissible mounting materials

appropriate for the supporting surface.

Danger of entrapment!

Loose clothing or long hair may be trapped by moving parts of the door. Severe injuries or death may result.

` Keep clear of the moving door. ` $OZD\VZHDUWLJKW¿WWLQJFORWKLQJ ` Wear a hairnet if you have long hair.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

Danger of tripping and falling!

Unsafely positioned parts such as packaging, operator parts or tools may cause trips or falls.

` Keep the installation area free of unneces-

sary items. ` Place all parts where no-one is likely to trip or

fall over them. ` The general workplace guidelines must be

observed.

6. Installation

Risk of eye injury!

&KLSVÀ\LQJZKHQGULOOLQJPD\FDXVHVHULRXV

injuries to eyes and hands.

` Wear safety glasses when drilling.

Risk of injury in the head region

Impact with suspended objects may cause serious abrasions and cuts.

` You must wear a safety helmet when

installing suspended parts.

CAUTION

Risk of injury to hands!

Rough metal parts may cause abrasions and cuts when picked up or touched.

` Wear safety gloves when deburring or per-

forming similar work.

NOTE

• If the ceiling and walls are not stable, parts of the ceiling and wall or the operator may fall. Objects may be damaged. Ceiling and walls must be stable.

• To prevent damage to the door or operator, use only approved mounting materials such as wall plugs or screws. The mounting material must be suitable for the material of the ceiling and walls. This applies particularly for prefabricated garages.

6.2 Preparing for installation

Before installation, you must check whether the operator is suitable for the door, see also Chapter "3.7 Technical

data".

Removal of actuation parts

Disabling mechanical locks

The mechanical lock on a door with an operator must be removed or disabled if it is not compatible with the operator.

NOTE

• If locks or other locking systems are installed on a mechanical door, they may block the operator. This may cause faults or damage to the operator.

• Before the installation of the operator, all mechanical locking systems must be disabled.

Checking the mechanism and weight balance

WARNING

Danger due to falling parts of doors or complete door panels!

:LUHVVSULQJVHWVDQGRWKHU¿WWLQJVFDQEH

damaged and break. The complete door panel can fall. Persons or animals may be struck by falling parts of the door or the complete door panel. Severe injuries or death may result.

Before installation, a TXDOL¿HGVSHFLDOLVW must check and, if necessary, adjust the following:

` :LUHVVSULQJVHWVDQGRWKHU¿WWLQJVRI

the door.

` The weight balance of the door.

WARNING

Danger of entrapment!

If the force setting is too high, persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` The force setting is relevant to safety and

must be carried out by a TXDOL¿HGVSHFLDOLVW.

` You must proceed with extreme caution if you

check and if necessary adjust the force setting.

WARNING

Danger of entrapment!

Persons or animals may be trapped by straps or cords and pulled into the movement zone of the door. Severe injuries or death may result.

` Remove straps and cords used for mechani-

cal actuation of the door.

Before installation, remove:

• manual locking on door

• all cords or straps necessary to operate the door by hand.

NOTE

• If the weight compensation of the door is incorrectly adjusted, the operator may be damaged.

ņ The door must be stable. ņ It must not bend, rotate or twist when opening and

closing.

ņ The door must move easily in its tracks.

1. Check the mechanisms of the door, such as cables, spring sets and other fittings.

6. Installation

¹⁄ ¹⁄

¹⁄

Fig. 2

2. Open the door halfway.  The door must remain in this position.  The door must be moved easily by hand and must

be balanced. If the door moves upwards or downwards by itself, the weight balance of the door must be adjusted.

Emergency release

In a garage without a separate entrance (e.g. wicket doors), the operator's emergency release must be operable from outside. The emergency release must also be routed to be accessible from the outside. This can be done with a Bowden wire or a release lock.

INFORMATION

• The emergency release must be easy to operate in all necessary positions.

• In particular, unlocking must be possible in door CLOSE.

¹⁄

6.3 Installing the drive system

The operator may only be installed if the installation requirements and dimensions below are correct.

NOTE

• Specify the position for mounting the operator on the door. Manually open and close the door several times. The door must be moved easily. A manual movement force of 150 N is applicable for private garage doors and 260 N for commercial doors. The value is applicable for the entire life of the door. The door must also be maintained and inspected

DVVSHFL¿HGE\WKHGRRUPDQXIDFWXUHU

INFORMATION

• Before installation, check whether the garage is suitable for the operating temperature indicated on the motor carriage.

Fig. 1

CAUTION! Risk of injury to hands

Rough metal parts may cause abrasions and cuts when picked up or touched.

` You must wear safety gloves when working with rough

metal parts.

1. Open the package. Place the two cartons in the package beside the tracks and open them. Check the entire contents against the scope of delivery, see Chapter "3.5 Scope of delivery".

“clic”

Fig. 2

6. Installation

2. Remove the two connecting sleeves beside the motor carriage and attach to the track on the left and right.

Fig. 3

3. Attach a track to each of the connecting sleeves.

Fig. 6

6. Plug the plug-in unit onto the opposite side of the track.

90°

Fig. 4

4. Plug in the ceiling control unit to the track behind the limit stop. Lay the chain over the limit stop.

90°

Fig. 5

5. Rotate the chain 90° and insert it into the chain holder of the ceiling control unit. Rotate the chain back 90°.

90°

Fig. 7

NOTE

• The chain must be parallel to the track to prevent damage to the operator.

7. Rotate the chain 90° and insert it into the chain holder of the plug-in unit. Rotate the chain back 90°.

 The entire chain is attached.

10 mm 17 mm 17 mm

Fig. 8 Fig. 9

8. Tension the chain to the mark on the plug-in unit, see arrow in the detailed view.

9. Screw the two header brackets to the plug-in unit with bolt and nut.

B ACK

H INTEN

6. Installation

100-700 mm

Fig. 10 Fig. 11

13 mm

10. Turn the track to install the ceiling bracket. The distance between the ceiling control unit and the ceiling holder should be approx. 100–700 mm. Place the ceiling holder on the track and slide into one another.

NOTE

• Depending on the door construction, the installation situation and the installation type, it should be checked whether a second ceiling suspension unit is necessary.

11. Fasten the perforated strips to the ceiling holder on the right and left. Also observe the distances for installation to the ceiling or lintel.

 The track is prepared for the remainder of

the installation.

For further installation, see Chapter "6.4 Installation on

the door".

6.4 Installation on the door

65 mm

min. 35 mm

Fig. 1.1 Highest running point for one piece and up-and-over doors

5 -

35 mm

min.

Fig. 1.2 Highest running point for a sectional door

INFORMATION

• The distance may be reduced if a door handle is attached to the middle of the door. The door must be able to run freely.

65 mm 5 -

1. Measure the highest running point of the door "X" depending on the door type: Open the door and measure the closest distance (min. 35 mm) between the top edge of the door and the ceiling. The distance between "X" and the bottom edge of the track must be at least 5 mm and no more than 65 mm. If the distance between the ceiling and the bottom edge of the track is greater than 245 mm, extend the ceiling holder with additional perforated strips.

max. 30°

Fig. 2

2. The push arm must be at a max. angle of 30° with the door closed.

70 mm 70 mm

100 mm

700 mm

6. Installation

13 mm

½½½

Fig. 3 Fig. 4

21 mm

3. Close the door. Select the lintel or ceiling for installation. Measure the centre of the door at the front and mark the position on the door and the lintel or ceiling.

4. Mark points 70 mm to the right and left of the centre of the door at the same height on the lintel or ceiling.

min. 15 mm

65 mm

15 mm

½½½

10 mm

30 mm

Fig. 7

7. Close the door. Insert the wall plug into the lintel or ceiling. Lift the track at the front. Screw the lintel fitting at the front to the lintel or ceiling with two screws and the washers. Tighten the screws.

 The track is attached to the lintel or ceiling.

Fig. 5 Fig. 6

NOTE

• Cover the operator during drilling to prevent dirt from entering the operator unit and damaging it.

INFORMATION

• If installing on the ceiling, space the drill holes 15 mm apart if possible. This reduces the tilting angle of the mounting bracket.

• The drilling depth must be considered with respect to the ceiling and wall thickness, particularly with prefabricated garages. It may be necessary to reduce the hole depth.

• Only use permissible mounting materials appropriate for the supporting surface.

5. Drill two holes (Ø 10 × 65 mm deep) in the ceiling or lintel.

6. Open the door. Transfer the mark from the centre of the door to the ceiling at the rear.

Fig. 8

NOTE

• The operator must always be installed parallel to the tracks of the door to prevent damage to the operator and the tracks.

8. Align the operator parallel to the tracks of the door.

10 mm

65 mm

13 mm

Fig. 9 Fig. 10

9. Align the tracks parallel to the centre of the door at the rear. Align the ceiling bracket.

6. Installation

The distance between the ceiling control unit and the ceiling holder should be approx. 100–700 mm. The ceiling bracket should be installed in this area. Check the alignment of the track with a spirit level.

10. Mark the holes for the ceiling holder on the ceiling. Drill two holes (Ø 10 × 65 mm deep). Insert the wall plugs. Insert two screws with washers and screw the perforated strip to the ceiling. Tighten the screws.

 The track is attached to the ceiling.

Fig. 11

NOTE

• The emergency release handle may cause damage, e.g. scratches on the vehicle. 7KHGLVWDQFHEHWZHHQWKHJDUDJHÀRRUDQGWKHHPHUgency release cord must be less than 1.8 m. The emergency release handle must be at least 50 mm

IURPPRYLQJDQG¿[HGSDUWVWKURXJKRXWLWVFRPSOHWH

movement range.

12. Attach the emergency release handle: Thread the cord through the emergency release handle. Tie a double knot in the cord at an appropriate point. Pull the emergency release handle over the double knot. If necessary, shorten the cord or lengthen it with suitable materials.

CAUTION! Risk of injury to hands

Rough metal parts may cause abrasions and cuts when picked up or touched.

` 7KHSURMHFWLQJSHUIRUDWHGVWULSVPXVWEHVDZQRႇDQG

deburred to prevent injury.

` Wear safety gloves when deburring.

11. The projecting perforated strips must be shortened.

< 1,8 m

Fig. 12

WARNING! Danger of entrapment

Persons or animals in the movement area of the door may be trapped in a loop of the emergency release cord and the door may be accidentally unlocked. Severe injuries or death may result.

` The emergency release handle which is included must

be used.

Fig. 13

13. Pull the emergency release cord once to unlock the motor carriage. Slide the motor carriage forward to the door.

5 mm

Fig. 14 Fig. 15

WARNING! Risk of injury in the head region

Impact with suspended objects may cause serious abrasions and cuts.

` You must wear a safety helmet when installing

suspended parts.

14. Plug the push arm into the door bracket. Insert the bolt and slide on the security pin. Plug the push arm into the motor carriage at the front. Also insert the bolt here and slide on the security pin.

15. Align the door bracket with the centre of the door.

6. Installation

Mark the position of the holes and drill them (Ø 5 mm). Fix the door bracket to the door with the hexagon bolts.

 The push arm is attached to the motor carriage and

the door.

Fig. 16

NOTE

• The door must not rub against the operator or tracks. This could damage the operator or tracks.

7KHRSHUDWRUPXVWEHRႇVHW

16. Open the door completely by hand. If the door rubs against the operator or the tracks, the operator must be offset.

 The limit stop moves automatically with the motor

carriage.

Open the door fully for this. The motor carriage moves against the limit stop to the door OPEN end position until a click noise is heard.

 The door OPEN end position is set.

¹⁄

“clic ”

Fig. 18 Fig. 19

18. Move door to centre position.  The motor carriage moves with it.

19. Pull the emergency release cord.

 The motor carriage is locked.

 The door can only be moved by the operator.

20. Check to make sure no part of the door projects into

public footpaths or roads.

WARNING! Danger due to projecting parts

Parts must not project into public roads or footpaths. This also applies while the door is moving. Persons and animals may be seriously injured.

` Keep public roads and footpaths clear of projecting

parts.

Fig. 17

NOTE

• Do not push the door all the way to the mechanical stop. This is because otherwise, the operator will pull the door against the mechanical stop. This will apply tension to the door and it may be damaged. A clearance of 30 mm is required.

INFORMATION

• The limit stop can be subsequently pushed under the chain and screwed into the track. Then screw the limit stop tightly to the track at the respective spot.

17. Tighten the screw on the limit stop with a Phillips screwdriver without changing its position. Check the door OPEN end position:

 Installation of the operator is complete.

7. Removing and fastening covers

7.1 Cover of the motor carriage

In particular, observe the warnings below.

WARNING

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

WARNING

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

Removing the cover

7.2 Cover of the ceiling control unit

In particular, observe the warnings below.

DANGER

Danger due to electric current!

Contact with live parts may result in electric

FXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULFVKRFN

burns or death will result.

` All work on electrical components must be

carried out by a trained electrician.

` Before performing work on the operator, includ-

ing the connection of accessories, it must be disconnected from the power supply.

` If an accumulator is connected, disconnect

it from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

WARNING

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

Fig. 1

1. Press on the cover lock at the back of the motor carriage and remove the cover.

Installing the cover

“clic”

Fig. 1

1. Insert the cover from the front and lock it to the motor carriage at the back.

Unscrewing cover

1. Disconnect the operator from the mains voltage. Check that the operator is disconnected from the power supply.

Fig. 2

NOTE

• If there is an accumulator in the cover of the ceiling control unit, remove the cover carefully. The accumulator is loose in the cover. Disconnect the accumulator plug from the circuit board.

2. Unscrew and remove the cover from the ceiling control unit.

7. Removing and fastening covers

Fig. 3

3. If an accumulator is used, unscrew the cover carefully. Disconnect the accumulator from the circuit board. Remove the cover with the disconnected accumulator, see Chapter "11.10 Installing and removing

the accumulator".

Installing the cover

1. After working on the ceiling control unit, replace the cover in reverse order.

2. Connect the operator to the mains voltage. Check that the power supply is connected.

 The operator is supplied with mains voltage.

8. Electrical connection

< 1100 mm

8.1 Connection to a power outlet

A power outlet is required for the electrical connection of the operator. A power outlet must be installed by a trained electrician. The power outlet must be protected by a fuse. Local and national regulations must be observed (e.g. VDE). In particular, observe the warnings below.

DANGER

Danger due to electric current!

Contact with live parts may result in electric

FXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULFVKRFN

burns or death will result.

` All work on electrical components must be

carried out by a trained electrician.

` Before inserting the mains power plug for

WKH¿UVWWLPHHQVXUHWKDWWKHYROWDJHRI

the power source matches the voltage listed on the operator type plate.

` Do not connect the power supply until

installation is complete.

` Disconnect the mains plug before working on

the operator.

` If an accumulator is connected, disconnect

it from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

The power cord is about 1.2 m long. The power cord supplied must not be shortened or extended. Note that the distance between the ceiling control unit and the power outlet must not exceed 1.1 m. The power outlet must be installed as follows:

• Within easy reach of the ceiling control unit power cord.

• Easily visible and clear of obstacles.

NOTE

• Do not connect the ceiling control unit to the power supply until the installation is complete to prevent damage to the operator.

INFORMATION

• All devices to be connected externally must have safe isolation of the contacts from the mains voltage supply in accordance with IEC 60364-4-41. Wiring for external devices must be installed in accordance with IEC 60364-4-41.

$OOHOHFWULFDOZLULQJPXVWEH¿UPO\VHFXUHGWR

prevent displacement.

Fig. Distance between ceiling control unit and power outlet

9. Initial operation

9.1 Important notes and information

In particular, observe the warnings below.

WARNING

Danger of entrapment!

If the force setting is too high, persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` The force setting is relevant to safety and

must be carried out by a TXDOL¿HGVSHFLDOLVW.

` You must proceed with extreme caution if you

check and if necessary adjust the force setting.

` Please note that the operator may only be

operated if a non-hazardous force value has been set.

` Select the force setting low enough to elimi-

nate any danger of injury by the closing force.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

NOTE

• In the case of a door without lintel or without lintel panel, programming should be carried out as described in Chapter "9.3 Carrying out manual initial opera- tion". Otherwise, the operator may be damaged.

• Do not use a metal object to set the DIP switches, because this may damage the DIP switches or the circuit board. Use a suitable tool to set the DIP switches, such as

DÀDWWKLQSODVWLFREMHFW

• Objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

INFORMATION

• The control unit detects a short-circuit between chain and track and then switches the operator off.

• If a photocell is used, it must not be actuated when starting the programming. If a photocell is used as a frame photocell, move the door to the centre position.

9.2 Carrying out automatic initial operation

Before initial operation, read this chapter with special

care to ensure that you can make the adjustments to the operator safely and optimally.

WARNING

Danger of entrapment!

If the force setting is too high, persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` The force setting is relevant to safety and

must be carried out by a TXDOL¿HGVSHFLDOLVW.

` You must proceed with extreme caution if you

check and if necessary adjust the force setting.

` Please note that the operator may only be

operated if a non-hazardous force value has been set.

` Select the force setting low enough to

eliminate any danger of injury caused by the closing force.

INFORMATION

• During initial operation: ņ Stay in the garage, particularly when

programming.

ņ Obstacle recognition is not yet coordinated to

the door and is in the programming phase.

• Programming can be carried out via a handheld

transmitter or an external button.

• The limit stop can also be retrofitted.

9. Initial operation

For compliance with EN 13241-1, before initial operation, the door type must be selected and set on the motor carriage with the DIP switch. The factory setting of the DIP switches on the motor carriage is "OFF," which is then applicable for sectional doors. The motor carriage has an automatic force setting. The motor carriage memorises the required force during the door OPEN and CLOSE movements and stores it when the end position has been reached.

RADIO

4 3 2 1

RESET

RADIO

4 3 2 1

RESET

Fig. 1

1. Open the cover of the motor carriage. Set the DIP switches on the motor carriage depending on the door.

RADIO

4 3 2 1

RESET

2 1

RESET

Fig. 2.1

STATUS

 7KHVWDWXV/('RIWKHPRWRUFDUULDJHÀDVKHVJUHHQ

¹⁄

Fig. 3

3. After the operator has been connected to the voltage supply, its first movement after a pulse is always door OPEN. On the preprogrammed handheld transmitter, press button 1 briefly; see also the separate instructions for the "Handheld transmitter."

 The motor carriage moves slowly to the door OPEN

end position and automaticallyVZLWFKHVRႇDW the limit stop.

Fig. 2

2. Compare the existing power supply with the type plate. Connect the operator with the mains voltage.

STATUS

BUZZER

SENSO

MEMO

Fig. 3.1

 The operator lighting blinks.

Fig. 4

9. Initial operation

4. Press button 1 on the handheld transmitter again briefly.

 The motor carriage moves slowly in the door

CLOSE direction.

 The operator lighting blinks.

7KHPRWRUFDUULDJHVZLWFKHVRႇautomatically when it reaches the factory-set closing force at the door CLOSE end position.

 7KHRSHUDWRUOLJKWLQJEOLQNVLQDGLႇHUHQWVHTXHQFH

Fig. 5

5. Press button 1 on the handheld transmitter briefly (<1 second) to save the end position.

 7KHRSHUDWRUOLJKWLQJEOLQNVEULHÀ\LQDIDVW

sequence.

The operator automatically starts its programming process

≈2x

Fig. 5.1

 The motor carriage moves automatically to the door

OPEN end position again and programs the required operating force.

 The motor carriage automatically moves to the door

CLOSE end position. If necessary, the motor carriage moves over the path several times for programming with a greater door weight.

 The motor carriage automaticallyPRYHVEULHÀ\LQ

the door OPEN direction to program the soft run.

 The door automatically returns to the door CLOSE

end position.

 The motor carriage automatically moves to the door

OPEN end position.

 The LEDs of the operator lighting remain steady.

6. The function of the emergency release must be checked in the door CLOSE end position. Unlocking must be possible.

 Operator is programmed and ready for use.

INFORMATION

• The motor carriage stops if the door is difficult to move. The door mechanism must be checked; see Chapter "9.3 Carrying out manual initial

operation".

• It may be necessary to adjust the end positions; see Chapter "9.5 Mechanical adjustment of the end positions".

• The force setting must be checked after installation of the operator; see Chapter "12.1 Testing

obstacle detection".

9.3 Carrying out manual initial operation

In the case of doors without lintel or without lintel panel, programming should be carried out manually. To do this, carry out steps 1.–3. In Chapter "9.2 Carrying out automatic initial operation" and then the steps below:

1. Press button 1 on the handheld transmitter briefly.  The door begins to move towards the door CLOSE

end position.

2. Before the door reaches the door CLOSE end posi-

tion, press button 1 on the handheld transmitter again briefly.

 The door stops.

3. To approach the desired end position for door

CLOSE, press and hold button 1 on the handheld transmitter until the motor carriage moves briefly. Release button 1 on the handheld transmitter.

4. The process can be repeated until the desired end

position is reached.

5. Press button 1 on the handheld transmitter briefly

(<1 second) to save the door CLOSE end position.

6. The door then starts the programming process; see

Chapter "9.2 Carrying out automatic initial oper-

ation", section "The operator automatically starts its programming process".

9.4 Detecting obstacles during the force

programming run

If the door detects an obstacle during its first door CLOSE movement and the force programming runs cannot be completed, the door stops.

NOTE

• Check the movement range, mechanism, spring tension and the weight balance to prevent damage to the door system.

1. Press and hold button 1 on the handheld transmitter.  The motor carriagePRYHVEULHÀ\ and then moves

continuously in the door CLOSE direction until the desired end position has been reached.

2. Release button 1 on the handheld transmitter.

3. Fine adjustment:

Press and hold button 1 on the transmitter until the motor carriage moves briefly.

9. Initial operation

Release button 1 on the handheld transmitter.

3.1 The process can be repeated until the desired end position is reached. Press button 1 on the handheld transmitter briefly (< 1 second) to save the door CLOSE end position.

 The motor carriage starts the automatic force

programming runs for the door OPEN end position.

 The door starts the automatic force programming

runs for the door CLOSE end position. If an obstacle is detected again, the motor carriage stops and reverses a short distance.

1. Press and hold button 1 on the handheld transmitter.

 The motor carriage starts without jerking, because

the end position of the door is already saved.

 The motor carriage moves to the end position.

2. Release button 1 on the handheld transmitter.

3. Press button 1 on the handheld transmitter briefly.

 Automatic force programming runs start again.  On completion of the force programming runs,

the motor carriage automatically moves to

the door OPEN end position.

 The LEDs of the operator lighting remain steady.

4. The function of the emergency release must be

checked in the door CLOSE end position. Unlocking must be possible.

 Operator is programmed and ready for use.

9.5 Mechanical adjustment of the end positions

Increasing the closing pressure of the end position for door CLOSE

Fig. 1

1. Loosen the screw on the limit stop and move

the limit stop a few millimetres towards door CLOSE. Re-tighten the screw.

2. The function of the emergency release must be

checked in the door CLOSE end position. Unlocking

must be possible.

Reducing the closing pressure of the end position for door CLOSE

Fig. 1

1. Loosen the screw on the limit stop and move the limit

stop a few millimetres towards door OPEN. Re-tighten the screw.

NOTE

9. Initial operation

9.6 Attaching information sign and warning signs

Fig. 1.1 Attach sticker near the stationary control or control unit

Fig. 1.2 Attach sticker on door panel

1. Attach the warning signs and information sign at

a cleaned and degreased point:

• far from moving parts

• near the stationary control or control unit

• at eye level at a highly visible section of the door leaf

2. Carry out obstacle detection, see Chapter

"12.1 Testing obstacle detection".

 Initial operation is complete.

10. Connections and special functions of the motor carriage

10.1 Motor carriage circuit board

MAGNET

OSE

8K2

CH1 CH2 CH3 CH4

STATUS

SENSO

LASER

MOTION

9 8

BUZZER

RADIO

4 3 2 1

RESET

+12V

13 12

Fig. Motor carriage circuit board, complete version*

Overview of connection options

1 LED, CH 1–4, red

Display for radio channel

2 MAGNET slot*, green, 2-pin

Lock terminal

LIMIT

SOMMER

Antriebs- u. Funktechnik GmbH

LW-A

MEMO

USART

PCXXXXXXX

10 LASER slot*, white, 2-pin

Parking position laser terminal

11 MOTION slot*, white, 3-pin

Terminal for movement sensor

435

3 LIMIT slot, blue, 2-pin

Limit switch terminal (OPEN)

12.1 Terminal for safety contact strip 8k2*

12.2 Terminal for OSE safety contact strip*

4 Circuit board label 13 Terminal for wicket door safety device

potential-free

5 LEDs, operator lighting 12/13 Terminal DC12 V, max. 100 mA

6 MEMO slot*

14 Status LED, green

Memo terminal

7 USART slot

15 Reset button, green

Interface

8 BUZZER slot*, black, 2-pin

16 DIP switches

Warning or alarm buzzer terminal

9 SENSO slot*

17 Radio button, red

Senso terminal

* The version can vary depending on the type. This means the use of accessories can vary.

A connection diagram can be found in Chapter "18. Connection diagrams and functions of the DIP switches for

base/base+".

MAGNET

MEMO

SENSO

MEMO

MEM

BUZZER

+12V

10. Connections and special functions of the motor carriage

10.2 Connection options on the motor carriage

Circuit board section Function/

application example

1 Radio channels, CH 1–4, red

RADIO

2 MAGNET slot*, green, 2-pin

LIMIT

3 LIMIT slot, blue, 2-pin

CH1 CH2 CH3 CH4

Lock terminal

Locking magnet

Circuit board section Function/

application example

9 SENSO slot*

Senso terminal

SENSO

Humidity sensor

10 LASER slot*, white, 2-pin

Parking position laser

SEN

terminal

LASER

ION

11 MOTION slot*, white, 3-pin

Terminal for movement sensor

MOTION

12.1 8k2* terminal

LIMIT

4 Circuit board label

5 Operator lighting, 6 LEDs

BUZZER

6 MEMO slot*

Memo terminal

Memory extension for 450 transmitter commands

SART

7 USART slot

Terminal, e.g. for

home automation module

USART

8 BUZZER slot*, black, 2-pin

Warning or alarm buzzer

SENSO

terminal

+12V

Fun

12.2 OSE* connection

8K2

OSE

+12V

+12 V = br

OSE = gn

+12V

8K2

OSE

+12V

GND = wh

13 Wicket door safety device terminal*

(wicket door switch, reed contact etc.) potential-free

+12V

8K2

OSE

Contact command

(DC 12 V, 10 mA) normally closed contact

12/ 13Output DC 12 V terminal*

max. 100 mA +12 V

GND = wh

+12V

8K2

OSE

Power supply for optional

accessories, option of

¿QJHUVFDQQHURUH[WHUQDO

lighting

10. Connections and special functions of the motor carriage

RADIO

CH1

Circuit board section Function/

application example

14 Status LED, green

2 1

RESET

STATUS

15 Reset button, green

2 1

RESET

STATUS

16 DIP switches

4 3

2 1

17 Radio button, red

RADIO

10.3 Reducing the illumination power of LEDs

WARNING

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

The illumination power of the LEDs of the operator lighting can be reduced during adjustment work on the motor carriage.

1. Press the Radio or Reset button once briefly.

 Illumination power of LEDs reduced.

10.4 Explanation of the radio channels

LED Radio channel Setting/function

1 CH 1

2 CH 2

3 CH 3

4 CH 4

Pulse mode

Partial opening or lighting function

'H¿QHG23(1

'H¿QHG&/26(

4 3

* The version can vary depending on the type. This means the use of accessories can vary.

DANGER

Danger due to electric current!

Contact with live parts may result in electric

FXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULFVKRFN

burns or death will result.

` All work on electrical components must be

carried out by a trained electrician.

` Before performing work on the operator,

including the connection of accessories, it must be disconnected from the power supply.

` If an accumulator is connected, disconnect

it from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

NOTE

• Do not use a metal object to set the DIP switches, because this may damage the DIP switches or the circuit board. Use a suitable tool to set the DIP switches, such as

DÀDWWKLQSODVWLFREMHFW

10.5 Programming the transmitter

RADIO

4 3 2 1

RESET

Fig. 1

INFORMATION

• If no transmission command is received within 30 seconds of pressing the Radio button, the radio receiver switches to normal mode.

1. Press the Radio button repeatedly to select the required radio channel.

LED

CH 1

CH 2

CH 3

CH2 CH3

CH4

STATUS

1 x 2 x 3 x 4 x

CH 4

10. Connections and special functions of the motor carriage

2. Press the desired button on the transmitter until the previously selected LED (CH 1, CH 2, CH 3, CH 4) goes out.

 LED goes out - programming is complete.

 The transmitter has transferred the radio code to

the radio receiver.

3. Repeat the above steps to program additional transmitters.

If the memory capacity has been reached

A total of 40 handheld transmitter commands are available for all channels. If an attempt is made to program additional transmitters, the red LEDs of radio channels CH 1–4 blink. If more memory positions are needed, see Chapter "10.6 Information on Memo".

10.6 Information on Memo

The memory capacity can be extended to 450 handheld transmitter commands using the optional Memo accessory part. When plugging in the Memo, all available transmitters are transferred from the internal memory to the Memo and stored there. The Memo must remain plugged in on the control unit. No more transmitters are then stored in the internal memory. Stored transmitters cannot be transferred from the Memo back to the internal memory. All radio channels, including the memory of the Memo, can be deleted; see Chapter "10.11 Deleting all radio

channels in the receiver".

INFORMATION

• Only delete a Memo on which data has been stored on a new operator. Otherwise, all stored transmitters of an operator are deleted and must be reprogrammed.

10.7 Cancelling programming mode

1. Press the Radio button until all LEDs are off or make no input for 30 seconds.

 Programming mode is cancelled.

10.8 Deleting a transmitter button from

the radio channel

1. Press the Radio button repeatedly to select the required radio channel. Press and hold the Radio button for 15 seconds.

1 x 2 x 3 x 4 x

LED

1 x 2 x 3 x 4 x

LED

CH 4

 7KH/('ÀDVKHVDIWHUVHFRQGV

2. Release the Radio button.  The radio receiver is now in deletion mode.

3. Press the transmitter button for which the command

is to be deleted in the radio channel.

 LED goes out.  The deletion procedure is ended.

Repeat the process for additional buttons as required.

10.9 Deleting transmitter completely from

the receiver

1. Press and hold the Radio button for 20 seconds.  7KH/('ÀDVKHVDIWHUVHFRQGV  $IWHUDQRWKHUVHFRQGVWKHÀDVKVHTXHQFH

FKDQJHVWRÀDVKLQJ

2. Release the Radio button.  The radio receiver is now in deletion mode.

3. Press any button on the transmitter that is to

be deleted.

 The radio receiver is now in deletion mode.  LED goes out.  The deletion procedure has been completed.  The transmitter is deleted from the radio receiver.

Repeat the process for additional transmitters as required.

10.10 Deleting a radio channel in

the receiver

1. Press the Radio button repeatedly to select

the required radio channel. Press and hold the Radio button for 25 seconds.

1 x 2 x 3 x 4 x

LED

CH 1

CH 2

CH 3

CH 4

CH 1

CH 2

CH 3

 7KH/('ÀDVKHVDIWHUVHFRQGV  $IWHUDQRWKHUVHFRQGVWKHÀDVKVHTXHQFH

FKDQJHVWRÀDVKLQJ

 After another 5 seconds, the LED of the selected

radio channel remains steady.

2. Release the Radio button.  The deletion procedure is ended.

10. Connections and special functions of the motor carriage

15 s1 s 5 s 10 s

CH1

 All programmed transmitters on the selected radio

channel are deleted from the radio receiver.

10.11 Deleting all radio channels in the receiver

1. Press and hold the Radio button for 30 seconds.

 7KH/('ÀDVKHVDIWHUVHFRQGV  $IWHUDQRWKHUVHFRQGVWKHÀDVKVHTXHQFH

FKDQJHVWRÀDVKLQJ

 After another 5 seconds, the LED of the selected

radio channel remains steady.

 After another 5 seconds, all LEDs light up.

2. Release the Radio button.

 $OO/('VDUHRႇDIWHUVHFRQGV

 All programmed transmitters are deleted from

the receiver.

 Receiver is completely deleted; this also applies

if the Memo is plugged in.

10.12 Programming a second handheld transmitter by radio (HFL)

Prerequisites for programming by radio

A handheld transmitter must already be programmed on the radio receiver. The handheld transmitters used must be identical. This means, for example, that a Pearl can only be programmed on a Pearl and a Pearl Vibe on a Pearl Vibe. The key assignment of handheld transmitter (A) that put the radio receiver into teach-in mode by radio is used for the new handheld transmitter (B) that is to be programmed. The already-programmed transmitter and the new transmitter to be programmed must be situated within the range of the radio receiver.

Example:

1. Button 1 has been programmed to radio channel 1

and button 2 to radio channel 2 by handheld transmitter (A).

 The newly programmed handheld transmitter (B)

adopts the button assignment of handheld transmitter (A): Button 1 on radio channel 1, button 2 on radio channel 2.

Restrictions

The following settings are not possible:

• This function is not possible with the Pearl Twin handheld transmitter.

• Targeted programming of a selected handheld transmitter button to a radio channel.

Fig. 1

1. Press buttons 1 and 2 of a programmed handheld

transmitter (A) for 3–5 seconds until the LED on the handheld transmitter briefly lights up.

 The operator lighting blinks.

2. Release buttons 1 and 2 of handheld transmitter (A).

 If a radio command is not transmitted within

another 30 seconds, the radio receiver switches over to normal mode.

3. Press any button, e.g. (3) on the new handheld trans-

mitter (B) to be programmed.

 The LEDs of the operator lighting remain steady.  Second handheld transmitter has been programmed.

10.13 Carrying out a reset

Reset of the safety inputs

Fig. Overview of the time sequence of the motor carriage status LED when pressing the green Reset button

Force values deleted

Position values and frame photocell deleted

Reset is performed.

RADIO

4 3 2 1

RESET

Fig. 1

CH2 CH3

CH4

STATUS

10. Connections and special functions of the motor carriage

INFORMATION

• A SOMlink and a WiFi-enabled device are required to reset all parameters to the factory setting.

• The DIP switches can only be manually reset.

Resetting the safety devices

1. Press the green Reset button for 1 second.  Reset of the connected safety devices.  Subsequently attached safety devices are detected.

Deleting the force values

1. Press the green Reset button on the motor carriage

for 5 seconds until the green status LED blinks slowly.

 Force values are deleted.

Deleting force and position values

1. Press the green Reset button on the motor carriage

for 10 seconds until the green status LED blinks quickly.

 Force and position values deleted.  Frame photocell deleted.

Resetting

1. Press the green Reset button on the motor carriage

for 15 seconds until the green status LED goes out.

 Reset is performed.

10.14 Setting the DIP switches on the motor

carriage

Special functions can be set with the DIP switches on the motor carriage. For compliance with EN 13241-1, before initial operation, the door type must be selected and set on the motor carriage with the DIP switch. The factory setting of the DIP switches is OFF, which is then applicable for sectional doors.

DIP switches on the motor

carriage

4 3 2 1

ON OFF

• Automatic closing function activated

• Partial opening activated/ lighting function deactivated

• Automatic closing function deactivated

• Partial opening deactivated/ lighting function activated

DIP switches on the motor

3+4

carriage

4 3 2 1

ON OFF

• No function

10.15 Setting automatic closing function – defining basic values

When automatic closing is activated, the door is opened by a pulse. The door moves to the door OPEN end position. The door closes automatically after the hold open time. With the factory settings, the door also closes automatically from the partial opening position when the automatic closing function is activated.

WARNING

Risk of injury during automatic closing!

Automatically closing doors can injure people or animals in the movement area of the door when the door is closing. This may cause serious or fatal injury.

` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door.

` Never put your hand near the door or near

moving parts when the door is moving. In particular, do not reach into the ceiling holder or the push arm.

` Do not drive through the door until it has

opened completely.

NOTE

• If the door is not in view and the operator is actuated, objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

INFORMATION

• The door opens completely if it hits an obstacle.

10. Connections and special functions of the motor carriage

• Operation with automatic closing must comply with standard EN 12453. 2017 (Plc). This is a legal requirement. National regulations must be observed in non-European countries.

• A photocell must be connected. Bridging the safety inputs with jumpers is not permitted.

1. Close the door.

2. Set DIP switch 1 to "ON" position.

3. The pre-set hold open time of the door is 60 seconds. Every new command within these 60 seconds restarts the hold open time. If button 1 on the transmitter is pressed, the door moves to door OPEN end position. The door movement cannot be stopped with the transmitter.

4. The door closes automatically after 60 seconds. The closing movement can be stopped by a command with the transmitter.

 Door opens completely - after reversal of direction.

5. The door starts the closing process again after 60 seconds.

 Door CLOSE.

10.16 Setting the lighting function

The operator lighting on the motor carriage can be switched on and off separately via radio channel CH 2. In the factory setting, this function is pre-set. Program the desired handheld transmitter button to radio channel CH 2. The factory setting of DIP switch 2 is "OFF," and the lighting function is therefore activated. The lighting function or partial opening can be operated.

1. Set DIP switch 2 on the motor carriage to "OFF."

2. Press the Radio button repeatedly to select the radio channel CH 2. Programme the lighting function on the desired transmitter button.

 The lighting function is available. The operator lighting on the motor carriage can be switched on and off with the transmitter button. Other lights and functions are available with the Lumi+ and Relay accessories. Parallel to the operator lighting, the Lumi+ and the Relay switch on with the "Start" impulse. The lighting time set at the factory is 180 seconds. If the light function is activated via the CH 2 radio channel, the operator lighting, the Lumi+ and the Relay can also be switched on and off separately. This does not trigger a travel command. After 60 minutes, the operator lighting, the Lumi+ or the Relay are switched off automatically.

10.17 Setting partial opening

This function allows you to set a desired partial opening. The door then does not open completely, but only to the set door position. The lighting function or partial opening can be operated.

Example:

A side-opening sectional door can be opened to allow a person to pass through. The partial opening function can only be used via radio control system or button 2, see Chapter "11.4 Button 2 for partial opening".

INFORMATION

• The specified partial opening can be approached from any position of the door.

1. Close the door completely up to the door CLOSE end position.

2. Press the Radio button repeatedly to select radio channel CH 2 and to program the partial opening function to the desired transmitter button.

3. Set DIP switch 2 on the motor carriage to "ON."

4. Press the desired button on the transmitter for the partial opening function.

 The door moves in door OPEN direction.

5. When the door reaches the desired partial opening position, press the button on the transmitter again.

 The door stops at the desired position.

10.18 Deleting partial opening

1. Set DIP switch 2 on the motor carriage to "OFF."

2. Open the door completely up to the door OPEN end position.

 Partial opening is deleted.

To program a new position, see Chapter

"10.17 Setting partial opening".

10.19 Wicket door safety device

The wicket door safety device prevents operation of the door with open wicket doors. The wicket door safety device from SOMMER meets the requirements of EN 12453: 2017 (Plc). Only the SOMMER wicket door switch, Item No. S11474-0001, may be connected.

1. The wicket door safety device must be installed so that the switch reliably detects the open door. Do not install the wicket door safety device on the hinge side.

2. Connect the wicket door safety device on the terminal block on the motor carriage. The contact command is at DC 12 V, 10 mA. The normally closed contact ispotential-free.

3. Check the function.

INFORMATION

• If the control unit receives a new command with the wicket door open, the LEDs of the operator lighting change from permanent to flashing light.

10. Connections and special functions of the motor carriage

+12V

10.20 Connecting the safety contact strip

Either an OSE (opto-electronic safety contact strip) or an 8k2 (electric safety contact strip) can be connected. During commissioning, the control unit automatically detects which version it is and sets itself to that version. If a safety contact strip is retrofitted on a programmed system, the control unit must be reset; see Chapter "10.13 Carrying out a reset". As set at the factory, the safety contact strip is only effective in the Close direction. The direction of action can be changed with the SOMlink.

Terminal block 8k2

8K2

OSE

Terminal block OSE

+12 V = br

OSE = gn

GND = wh

8K2

OSE

+12V

The safety contact strip in the door CLOSE direction of motion is triggered:

 Operator stops and opens the door slightly.  The obstacle is released.

INFORMATION

• In automatic closing operating mode, the operator stops and opens the door completely. The door closes automatically after the hold open time. If the door encounters the obstacle again, the operator stops and reverses completely to the door OPEN end position. The door stops there and the automatic closing function is interrupted. The hold open time does not start again until a command is received. The door is then automatically closed.

Fig. 12 V output

Operating mode 1 (factory setting)

Power supply for external devices, for example finger scanners mounted in the door panel. Power-saving mode must be deactivated for this operating mode. To do this, set dip switch 3 on the ceiling control unit to "ON"; see Chapter "13.5 Power-saving mode".

Operating mode 2 (external lighting)

In this operating mode, external lighting can be connected and switched via the CH2 radio channel, for example lighting with LEDs. With this function, the operator lighting works with reduced illumination power. In the "External lighting" operating mode, the OSE/8k2 safety device can no longer be used on the motor carriage.

10.22 SOMlink

SOMlink is a combination of an additional device and a web-based application. Since safety-relevant values can also be changed, SOMlink is only sold to qualified specialists. Qualified specialists only can use the SOMlink to change functions and settings on the door operator. These include force and speed values as well as operating parameters and other convenient functions. All changes to settings via the SOMlink are logged. You can access a demo version of the WEB APP under:

http://www.sommer-projects.de/gta_app/#home

OSE

8K2

INFORMATION

• A SOMlink and a WiFi-enabled device are required to reset all parameters to the factory setting.

• The DIP switches can only be manually reset.

10.21 12 V output

The use of the 12 V output depends on the version of the motor carriage circuit board. This output can be used for the power supply of external accessories. The 12 V output offers 2 operating modes. DC 12 V, max. 100 mA are available for them.

11. Connections and special functions of the ceiling control unit

11.1 Ceiling control unit circuit board

Light

24V/1A

COM

Signal

GND

+24V

1234

ACCU

9 5678

KEYPAD

SOMMER

Antriebs- u. FunktechnikGmb

GT-G-1

PCxxxxxxx

~ 24 V AC

Fig. Ceiling control unit circuit board, complete version*

Overview of connection options to the ceiling control unit

1 DIP switches 7 2-pin terminal block

Secondary side transformer, AC 24 V

2 ACCU slot 8 Circuit board label

Terminal for accumulator

3 Slot, KEYPAD, black 9 2-pin terminal block

Conex connection

4 Slot 10 Terminal blocks, external accessories

Terminal for relay, output OC DC +24 V, GND = rd

5 2-pin terminal block 11 Lumi+ slot, white, supplemental lighting

6 2-pin terminal block 12 8-pin terminal block

Primary side transformer

AC 220–240 V, 50/60 Hz

* The version can vary depending on the type. This means the use of accessories can vary.

A connection diagram can be found in Chapter "18. Connection diagrams and functions of the DIP switches for

base/base+".

Chain (rd) and track (gn), DC 24 V

• Button, potential-free

• Warning light (DC 24 V, max. 25 W)

• 2-/4-wire photocell (max. 100 mA regulated)

11. Connections and special functions of the ceiling control unit

GND

A V

11.2 Connection options of the ceiling control unit

Circuit board section

1 DIP switches

1234

2 Accu slot

ACCU

3 Conex slot

KEYPAD

4 Relay slot, output OC

KEYPAD

5 Terminal block, power supply, 2-pin

Function/application example

Terminal for Accu

KEYPAD, black

Conex connection

Relay Output OC

max. AC 250 V, 5 V

or: max. DC 24 V,

max. AC 24 V

or: max. 750 mA

5 A

AC 220–240 V, 50/60 Hz

Circuit board section

Function/application example

9 Terminal block, chain and track, 2-pin

GND

+24V

DC 24 V

10 Terminal blocks

External accessories

DC 24 V (terminal block

photocell)

GND = rd (terminal block

Light

+24V

chain and track)

max. 100 mA (max. 500 mA if an LED warning light with a max. of 3 W or no warning light is connected)

11 Lumi+ slot, white, 2-pin

+24V

Light

Supplemental lighting

Light

12 8-pin terminal block

24V/1A

Signal

COM

GND

Signal

COM

GND

Button, 2-pin

potential-free

+24V

Warning light, 2-pin

DC 24 V, max. 25 W

+24V

6 Terminal block, transformer primary side,

2-pin

AC 220–240 V, 50/60 Hz

7 Terminal block, transformer secondary side,

2-pin

AC 24 V

~ 24 V AC

8 Circuit board label

24V/1A

Signal

COM

GND

2-wire photocell, 2-pin

Any polarity

+24V

or button 2, partial opening

24V/1A

Signal

COM

GND

4-wire photocell, 4-pin

DC 24 V, 100 mA

+24V

(regulated)

The version can vary depending on the type. This means the use of accessories can vary.

11. Connections and special functions of the ceiling control unit

1234

WARNING

Danger of crushing and shearing!

The door can be actuated by a button. Persons who cannot see the door and are in

the range of movement of the mechanism or the safety edges may be injured by crushing or shearing.

` Keypads and other command devices may

only be installed within view of the door.

` Only use keypads or other command devices

when you can see the movement of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never stand under the opened door.

WARNING

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the control unit cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

NOTE

• Never lay the control cable along a power line as this could cause interference in the control unit. Note the length of the control cable and install it correctly.

• Do not use a metal object to set the DIP switches, because this may damage the DIP switches or the circuit board. Use a suitable tool to set the DIP switches, such as

DÀDWWKLQSODVWLFREMHFW

INFORMATION

• The control unit detects a short-circuit between chain and track and then switches the operator off. If the short circuit is no longer present, the operator runs normally again.

• Control or regulating units in a fixed position must be mounted within sight of the door and at a height of at least 1.5 m.

• The power cord is approx. 1.2 m long.

• The maximum cable length for connected accessories is 30 m.

11.3 Setting the DIP switches on the ceiling control unit

Special functions can be set with the DIP switches on the ceiling control unit. All DIP switches are set to OFF by default.

DIP switches

on the ceiling

control unit

1234

* e.g.: door status display

ON OFF

• "Conex" additional circuit board

• 7GH¿QHV door OPEN

• 7GH¿QHV door CLOSE

• Relay (MUFU)trips: during door movement and if the door is not closed*

• Continuous power to the complete system activated

• COM and Signal activated as button input (partial opening)

• "Conex" additional circuit board

• T1 pulse sequence

• T2 lighting function/partial opening

• Relay (MUFU) lighting function

• Power-saving mode activated

• COM and Signal activated as safety contact for photocell

11.4 Button 2 for partial opening

If required, another button can be connected for partial opening operation. If button 2 (partial opening) is used, no photocell can be connected. The automatic closing operating mode is then not possible. After installation of the keypad, all settings must be made on the ceiling control unit and the motor carriage.

NOTE

• If an accumulator has been installed, it is connected to the circuit board. Carefully remove the control unit cover and disconnect the connections to prevent damage to the ceiling control unit.

11. Connections and special functions of the ceiling control unit

A D

+24V

Installing the keypad

1. When installing the potential-free keypad, select a suitable position at a height of at least 1.5 m.

2. Install the keypad.

3. The keyboard cable for the ceiling control unit must be firmly secured to prevent displacement.

Installation of the control cable and settings on the ceiling control unit

1. Disconnect the operator from the mains voltage. Check that the operator is disconnected from the power supply.

2. Unscrew and remove the cover from the ceiling control unit, see Chapter "7.2 Cover of the ceiling

control unit".

3. If an accumulator is used, it must also be disconnected, see Chapter "11.10 Installing and removing the accumulator":

4. Remove the control unit cover.

24V/1A

Signal

COM

GND

+24V

+24

1234

Fig. 5 Fig. 6

5. Connect the cable of button 2 to the terminal block for COM and Signal.

 Button 2 is connected.

6. Set DIP switch 4 on the wall unit to "ON."

7. Plug in the connection cable for the button and for the accumulator, if necessary.

8. Close the ceiling control unit in reverse order; see Chapter "11.10 Installing and removing

the accumulator" und "7.2 Cover of the ceiling control unit".

9. Supply the operator with mains voltage. Check that the power supply is connected.

Settings on the motor carriage

To change the partial opening function, see Chapter

"10.17 Setting partial opening" or "10.18 Deleting partial opening".

11.5 Photocell and frame photocell

A 2-wire or 4-wire photocell from SOMMER can be connected to the control unit. The control unit automatically detects which version it is and sets itself to that version. We recommend installing the photocell at a height of up to 300 mm.

24V/1A

COM

Fig. Terminal block for a 2-wire photocell

24V/1A

COM

Fig. Terminal block for a 4-wire photocell

Signal

GND

Signal

GND

INFORMATION

• If a photocell is retrofitted on a programmed system, the control unit must be reset.

• During commissioning, the frame photocell must not be interrupted by persons or objects.

• If a photocell is used as a frame photocell on the door, move the door to the centre position.

Frame photocell

1. Install the frame photocell in the frame, see separate instructions for "Frame photocell".

2. Align the frame photocell and connect to the ceiling control unit.

3. Commissioning is performed as described in Chapter "9. Initial operation." "9. Initial operation"

 When the door passes the frame photocell, the illu-

mination power of the operator lighting is reduced. If the illumination power is not reduced, the frame photocell must be realigned and the control unit must be reset.

 During initial operation, the operator learns the exact

position of the frame photocell in order to blank it out in normal mode shortly before reaching the door.

4. Check the frame photocell function. Repeat the process if necessary.

11. Connections and special functions of the ceiling control unit

A V

11.6 Wallstation

Other functions are available with the Wallstation. For example, a travel command can be executed, the lighting can be switched on or off or the operator can be locked. The connection features a polarity-protected 2-wire bus.

24V/1A

Fig. Button connection

COM

Signal

GND

+24V

Installing the Wallstation

See the separate instructions for the "Wallstation" for installation.

1. The following conditions must be met for installation of the Wallstation:

• a second separate access point

• a suitable position at a minimum height of 1.5 m.

2. Install the Wallstation.

3. The cable from the Wallstation to the ceiling control unit must be firmly secured to prevent displacement.

4. Connect the Wallstation to the button terminal.

5. The power-saving mode must be deactivated. Set DIP switch 3 on the ceiling control unit to ON.

1 2

Fig. Wallstation

Functions of the buttons

• (1) Opening, stopping and closing the door

• (2) Turning the lighting on and off

• (3) Locking or unlocking the operator

Opening, closing and stopping the door

1. Press the button (1) to open and close.

 The door opens or closes depending on the starting

position.

2. Press button (1) during the opening or closing process.

 The door stops.

3. Press button (1) again.

 The door moves into the respective starting position.

7XUQLQJWKHOLJKWLQJRQDQGRႇ

The button (2) lights up green when the Wallstation is ready for operation and the operator is not locked.

1. Press the button (2).  Operator lighting switched on.

2. Pressing button (2) again switches the operator

lighting back off.

 2SHUDWRUOLJKWLQJRႇ

The lighting cannot be switched off when the operator is moving.

Locking or unlocking the operator

Unauthorised access can be prevented by locking the operator. For example in the absence of the user or to prevent unintentional activation with a handheld transmitter. The following functions are deactivated in the factory settings when the lock button is activated:

• Radio (handheld transmitter)

• Senso ventilation function

• Command device (corded external button)

To lock

The button (2) on the Wallstation lights up green when the operator is unlocked. The button (2) lights up red when the operator has been locked by the Wallstation. If the door was still open, it can be closed using the handheld transmitter. Only then are all operator functions locked.

1. Press and hold the button (3) for at least 5 seconds

with the door closed.

 Button (2) blinks green.  After 5 seconds, button (2) lights up red.  Locking function activated.  All the functions of the operator are locked.

To unlock

1. Press the button (3) for at least 5 seconds.  Button (2) blinks red.  Button (2) lights up green.  Locking function deactivated.  All the functions of the operator are activated again.

11.7 Conex

Two corded external buttons can be connected to the KEYPAD connection with the Conex accessory part. The function of the external buttons can be configured via DIP switch 1 of the ceiling control unit. The factory setting of DIP switch 1 is "OFF."

KEYPAD

Fig. Keypad connection

11. Connections and special functions of the ceiling control unit

KEYPAD

The Conex accessory part is plugged into the KEYPAD slot on the ceiling control unit; see separate "Conex" instructions.

Setting the DIP

switches of

the ceiling

control unit

ON OFF

• "Conex" additional circuit board

• 7GH¿QHV door OPEN

• 7GH¿QHV door CLOSE

• "Conex" additional circuit board

• T1 pulse sequence

• T2 lighting function/partial opening

11.8 Output OC

A door status display (door closed/door not closed) can be shown with the Output OC (open collector output) accessory part. To do this, set DIP switch 2 on the ceiling control unit to "ON."

11.10 Installing and removing the accumulator

The accumulator can bridge approximately 5 cycles within 12 hours in the event of a power failure. The accumulator can only be recharged for a limited number of cycles. This depends on the use and settings. Mains voltage is required for initial operation of the operator. Only a trained electrician is permitted to install, test and replace the accumulator. See Chapter "7.1 Cover of the motor carriage". Follow the instructions in the separate installation and operating manual for the accumulator.

NOTE

• If an accumulator has been installed, it is connected to the circuit board. Carefully remove the control unit cover and disconnect the connections to prevent damage to the ceiling control unit.

Installing the accumulator

1. Disconnect the operator from the mains voltage. Check that the operator is disconnected from the power supply.

KEYPAD

Fig. Relay slot for Output OC

The Output OC accessory part is plugged into the Relay slot on the ceiling control unit; see separate instructions for "Output OC."

11.9 Relay

External lighting such as the garage light, courtyard light or door status display (door closed/door not closed) can be controlled with the Relay accessory part. The function depends on the setting of the DIP switches. See also Chapter "11.3 Setting the DIP switches on the ceiling control unit".

Fig. Relay slot

The Relay is plugged into the Relay slot on the ceiling control unit, see separate "Relay" instructions.

Fig. 2

2. Unscrew and remove the cover from the ceiling control unit.

ACCU

Fig. 3

3. Place the accumulator loosely in its position in the cover and plug the accumulator plug into the circuit board in the ACCU slot.

11. Connections and special functions of the ceiling control unit

Fig. 4

4. Screw on cover.

5. Attach the sticker "ACCU INSIDE" sticker to the outside of the housing in a highly visible place.

6. Connect the operator to the mains voltage. Check that the power supply is connected.

Removing the accumulator

The accumulator is removed in the reverse order; see Chapter "11.10 Installing and removing

the accumulator", section "Installing the accumulator."

WARNING

Danger of hazardous substances!

Improper storage, use or disposal of accumulators, batteries and operator components are dangerous for the health of humans and animals. Serious injury or death may result.

` Accumulators and batteries must be stored

out of the reach of children and animals.

` Keep accumulators and batteries away from

FKHPLFDOPHFKDQLFDODQGWKHUPDOLQÀXHQFHV

` Do not recharge old accumulators and

batteries.

` Components of the operator as well as old

accumulators and batteries must not be disposed of with household waste. They must be disposed of properly.

NOTE

• Dispose of all components in accordance with local and national regulations to avoid environmental damage.

INFORMATION

12. Function test and final test

12.1 Testing obstacle detection

After initial operation of the operator, the force setting of the operator must be checked with a force measurement device and an obstacle detection test must be performed. In particular, observe the warnings below.

WARNING

Danger due to projecting parts!

Parts must not project into public roads or footpaths. This also applies while the door is moving. Persons and animals may be seriously injured.

` Keep public roads and footpaths clear of

projecting parts.

Danger of entrapment!

If the force setting is too high, persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` The force setting is relevant to safety and

must be carried out by a TXDOL¿HGVSHFLDOLVW.

` You must proceed with extreme caution if you

check and if necessary adjust the force setting.

` Check the force setting at monthly intervals.

Danger of entrapment!

If the force setting is too high, persons or animals in the movement area of the door may be trapped by the door. Severe injuries or death may result.

` Check the obstacle recognition at monthly

intervals and if necessary, set it using an object with a height of 40 mm placed on the ground.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Note that obstacle recognition does not

operate below 40 mm.

` The obstacle detection must be tested once

a month using an object with a height of 40 mm.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

NOTE

• Observe the national standards, guidelines and regulations for cut-off of the operating forces.

• The obstacle detection must be tested once a month to prevent damage to the operator.

INFORMATION

• After installation of the operator, the person responsible for the installation must complete an EC Declaration of Conformity for the door system in accordance with Machinery Directive 2006/42/EC and apply the CE mark and a type plate. This documentation and this Installation and Operating Manual for the operator must be handed over to the user.

7KLVDOVRDSSOLHVLIWKHRSHUDWRULVUHWUR¿WWHGWR

a manually operated door.

• Reversing: The operator stops on contact with an obstacle and then moves a short distance in the opposite direction to release the obstacle. In the automatic closing function, the door opens completely if an obstacle is detected.

After successful testing of the force setting, the obstacle detection and the functions, the qualified specialist must issue the EC Declaration of Conformity and attach the CE mark and type plate to the door system.

12. Function test/Final test

40 mm

If it is possible for a person to be carried along with the (horizontally or vertically moving) door, it must be checked whether the operator is capable of lifting the weight of a person. The operator must reverse in the door OPEN direction when it is loaded with a weight of 20 kg. The weight is fastened in the centre of the bottom edge of the door for this purpose. This applies to doors with a door opening of over 50 mm. The door must reverse during the door CLOSE movement if it hits an obstacle with a height of 40 mm on the ground.

1. Open the door with the operator.

2. Place a 40-mm-high object in the centre of the door.

Fig. Example: Obstacle detection on sectional door

3. Close the door with the operator.  If the door hits an obstacle, the operator must

immediately reverse.

 The operator opens the door completely at a pulse

from the transmitter.

 If the operator does not reverse, a position reset

is required; see Chapter "10.13 Carrying out a reset". The positions and the forces must be reprogrammed.

4. The function of the emergency release must be

checked, particularly in the door CLOSE end position and if necessary, also from outside. Unlocking must be possible; see Chapter "13.7 Function of the emer-

gency release".

12.2 Handover of the door system

You can find important information on handover to the user in Chapter "1.10 Qualifications of personnel", section "Instructing the user and handing over

documents".

13. Operation

13.1 Important notes and information

In particular, observe the following warnings and Chapters

"14. Maintenance and care" and "15. Troubleshooting".

DANGER

Danger if not observed!

If warnings are not observed, serious injury or death may result.

` All warnings must be complied with.

WARNING

Danger due to use of the operator with incorrect settings or when it is in need of repair!

If the operator is used despite incorrect settings or if it is in need of repair, severe injury or death may result.

` The operator may only be used with

the required settings and in the proper condition.

` You must have faults repaired professionally

without delay.

Danger due to falling parts of doors!

Actuating the emergency release can lead to uncontrolled door movement if:

• Springs are weakened or broken.

• The door has not been optimally weightbalanced.

Falling parts may cause a hazard. Severe injuries or death may result.

` Check the weight balance of the door at

regular intervals.

` Pay attention to the movement of the door

when the emergency release is actuated. ` Keep clear of the movement area of the door. ` Keep persons and animals clear of the range

of movement of the door.

Danger of entrapment!

Persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe injuries or death may result.

` Keep clear of the moving door.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

NOTE

• If the weight compensation of the door is incorrectly adjusted, the operator may be damaged.

ņ The door must be stable. ņ It must not bend, rotate or twist when opening and

closing.

ņ The door must move easily in its tracks. Defects must be repaired without delay by a TXDOL¿HG specialist.

• Objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

13.2 Handover to the user

You can find important information on handover for the operator in Chapter "1.11 Information for the user".

INFORMATION

• Keep this Installation and Operating Manual accessible at all times at the place of use.

13. Operation

13.3 Operating modes of door movement

WARNING

Danger of crushing and shearing!

The door can be actuated by a keypad or another command device.

Persons who cannot see the door and are in the range of movement of the mechanism or the safety edges may be injured by crushing or shearing.

` Keypads or other command devices may be

used only if the movement of the door can be viewed directly.

` Keep persons and animals clear of the range

of movement of the door.

` Never stand under the opened door.

All functions can be programmed for all buttons.

Button 1 (CH 1)

STOP STOP

Button 4 (CH 4)

STOP

Fig. Pulse sequence for defined door CLOSE

13.4 Obstacle detection

INFORMATION

• Reversing: The operator stops when it hits an obstacle. The door then moves slightly in the opposite direction to release the obstacle. In the automatic closing function, the door opens completely.

Fig. Pulse sequence door OPEN, door stop, door CLOSE, door stop

Button 2 (CH 2)

Fig. Pulse sequence for Partial opening: DIP switch 2 "ON" Lighting function: DIP switch 2 "OFF"

Button 3 (CH 3)

The following safety devices are installed to detect obstacles:

• photocell (object protection)

• safety contact strips (personal protection)

• obstacle recognition of the operator (personal protection) See also Chapter "14. Maintenance and care".

13.5 Power-saving mode

To save energy, the operator control unit switches to power-saving mode. The factory-set period before the control unit switches to power-saving mode is 20 seconds and cannot be changed. Connected accessories are deactivated and then reactivated at the next command from a button or radio. Connected accessories may include: photocell, safety contact strip and external radio receiver. Because external radio receivers are deactivated in power-saving mode, they cannot receive commands from the remote control and send them to the operator. Set DIP switch 3 to "ON" to power the entire system continuously. Power-saving mode is deactivated.

STOP

Fig. Pulse sequence for defined door OPEN

13. Operation

“clic ”

Setting the DIP

switches of

the ceiling

control unit

1234

ON OFF

• Continuous power to the complete system activated

• Power-saving mode activated

13.6 In the event of a power failure

The programmed force values and end positions of the operator remain saved in the event of a power failure. After the voltage supply has been restored, the first movement of the operator after a pulse is always door OPEN. The door moves the entire way into the door OPEN end position. Also follow the instructions for emergency release in Chapter "11.10 Installing and removing the accumula-

tor" and "13.7 Function of the emergency release".

13.7 Function of the emergency release

In the event of a power failure, the door can be opened and closed manually from the inside using a mechanical emergency release. In particular, observe the warnings below.

NOTE

• The emergency release is only suitable for opening or closing the door in an emergency. The emergency release is not suitable for regular opening or closing. This could cause damage to the operator and door. The emergency release must only be used in emergencies such as a power failure.

• During emergency release, the door could open or close by itself surprisingly quickly due to a broken spring or incorrect setting of the weight balancing. Damage to the door system could occur.

• After the operator is locked back in, move the door into the door OPEN end position. Otherwise the guide idler will be hit with too much force.

• Objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

INFORMATION

• The function of the emergency release must be checked, particularly in the door CLOSE end position and if necessary, also from outside. Unlocking must be possible.

• It can be locked and released in any door position.

• The emergency release must be easy to operate in all necessary positions.

1. Disconnect the operator from the mains voltage. Check it is disconnected from the power supply.

WARNING

Danger for trapped persons!

Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.

` Check the function of the emergency release

at monthly intervals, particularly from inside in the door CLOSE end position and if necessary, also from outside.

` You must have faults repaired professionally

without delay.

WARNING

Danger due to falling parts of doors!

If the emergency release is actuated, weak or broken springs may cause the door to close suddenly and unexpectedly. This may cause serious or fatal injury.

` The emergency release should be used only

with the door closed.

` Use the emergency release with great caution

if the door is open.

` Keep persons and animals clear of the range

of movement of the door.

Fig. 1 Fig. 2

2. Pull once on the emergency release cord.

 The motor carriage is released.  Door can be moved by hand.

3. Pull the emergency release cord once more.

 The motor carriage is locked.  The door can only be moved by the operator.

4. Connect the operator to the mains voltage. Check that the power supply is connected.

5. Give the operator a command.

 $IWHUDSRZHUIDLOXUHWKH¿UVWSXOVHRIWKHRSHUDWRU

is always in the door OPEN direction.

 The operator must drive completely to the door

OPEN end position.

14. Maintenance and care

14.1 Important notes and information

Service the operator regularly as directed below. This ensures safe operation of your operator and a long service life. In particular, observe the warnings below.

DANGER

Danger if not observed!

If warnings are not observed, serious injury or death may result.

` All warnings must be complied with.

Danger due to electric current!

Contact with live parts may result in electric

FXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULF

shock, burns or death may result.

` All work on electrical components must be

carried out by a trained electrician.

` Before performing work on the operator, includ-

ing the connection of accessories, it must be disconnected from the power supply.

` If an accumulator is connected, disconnect

it from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

WARNING

Danger of falling!

Unsafe or defective ladders may tip and cause fatal or serious accidents.

` Use only a non-slip, stable ladder. ` Ensure that ladders are safely positioned.

Danger for trapped persons!

Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.

` Check the function of the emergency release

regularly, particularly from inside in the door

CLOSE end position and if necessary, also

from outside. ` You must have faults repaired professionally

without delay.

Danger due to falling parts of doors!

Parts of the door may become detached and fall. If persons or animals are hit, this may cause serious injury or death.

` Always keep the moving door in sight. ` Keep all persons and animals away from

the door until it is completely opened or

closed.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

NOTE

• The use of unsuitable cleaning agents may damage the surface of the operator. Clean the operator with a dry lint-free cloth only.

14. Maintenance and care

14.2 Maintenance schedule

How often? What? How?

Once a month

Once a year

As needed

• Test the emergency release

• Test obstacle detection

• Test the photocell

• Test obstacle recognition

• Test the door and all moving parts

• Check screws on door, ceiling or lintel

• Chain and track • Maintenance-free

• Track • See Chapter "14.3 Care"

• Clean the housing of the ceiling control unit and motor carriage

• See Chapter

"13.7 Function of the emergency release"

• See Chapter "12.1 Testing

obstacle detection"

• Interrupt the active photocell while the door is closing. The door must stop and open slightly. If automatic closing is activated, the door opens completely.

• If necessary, clean the photocell, see Chapter "14.3 Care"

• See Chapter "12.1 Testing

obstacle detection"

• As directed by the door manufacturer

• Check that screws are tight and tighten if necessary

Cleaning the photocell

Fig. 1

NOTE

• Do not change the position of the photocell when cleaning it.

1. Clean the housing and reflectors of the photocell with a damp, lint-free cloth.

14.3 Care

Clean track, motor carriage and ceiling control unit

1. Disconnect the operator from the mains voltage. If an accumulator has been installed, remove the control unit cover and disconnect the accumulator from the ceiling control unit, see also Chapter "11.10 Installing and removing the accumulator". Then check that the power is disconnected.

2. Remove loose dirt with a moist, lint-free cloth:

ņ from the motor carriage and the ceiling control unit ņ from the track and the inside of the track

3. If required, install the accumulator in reverse order of removal. Re-connect the operator to the mains voltage. Check the power supply.

 The operator is supplied with voltage.

15. Troubleshooting

15.1 Important notes and information

Observe the basic warnings listed below.

DANGER

Danger if not observed!

If warnings are not observed, serious injury or death may result.

` All warnings must be complied with.

Danger due to electric current!

Contact with live parts may result in elec-

WULFFXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULF

shock, burns, or death may result.

` All work on electrical components must be

carried out by a trained electrician.

` Disconnect the mains plug before working on

the operator.

` If an accumulator is connected, disconnect it

from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

WARNING

Danger of falling!

Unsafe or defective ladders may tip and cause serious or fatal accidents.

` Use only a non-slip, stable ladder. ` Ensure that ladders are safely positioned.

Danger for trapped persons!

Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.

` Check the function of the emergency release

at monthly intervals, particularly from inside

in the door CLOSE end position and if neces-

sary, also from outside. ` You must have faults repaired professionally

without delay.

Danger due to falling parts!

Parts of the door may become detached and fall. Persons may be hit. Severe injuries or death may result.

` Always keep the moving door in sight. ` Keep all persons and animals away from

the door until it is completely opened or

closed. ` Do not drive through the door until it has

opened completely.

Danger of entrapment!

Loose clothing or long hair may be trapped by moving parts of the door.

` Keep clear of the moving door. ` $OZD\VZHDUWLJKW¿WWLQJFORWKLQJ ` Wear a hairnet if you have long hair.

Danger of crushing and shearing!

If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.

` Only use the operator when you have a direct

view of the door.

` All danger zones must be visible during

the entire door operation. ` Always keep the moving door in sight. ` Keep persons and animals clear of the range

of movement of the door. ` Never put your hand near the door when it

is moving or near moving parts. In particular,

do not reach into the moving push arm. ` Do not reach into the ceiling suspension unit

when the motor carriage is running along

the track. ` Do not drive through the door until it has

opened completely. ` Never stand under the opened door.

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

NOTE

• If the door is not in view and the radio remote control is actuated, objects in the movement area of the door may be jammed and damaged. Objects must not be in the range of movement of the door.

INFORMATION

• The control unit detects a short-circuit between chain and track and then switches the operator off.

15. Troubleshooting

15.2 Preparing for troubleshooting

The following guide to troubleshooting lists potential problems and their causes and information on correcting them. In some cases, other chapters and sections with a more detailed description are referenced. You will be prompted to call a qualified specialist if this is required. Work on the electrical system and live parts must be performed by a trained electrician.

1. Disconnect the operator from the mains voltage. If an accumulator has been installed, remove the cover of the control unit and disconnect the accumulator from the control unit; see Chapter

"7.2 Cover of the ceiling control unit" and Chapter "11.10 Installing and removing the accumulator".

Then check that the power is disconnected.

2. After working on the operator, if applicable replace the accumulator in reverse order.

3. Re-connect the operator to the mains voltage. Check the power supply.

 The operator is supplied with mains voltage.

15. Troubleshooting

15.3 Time sequences of operator lighting in normal mode and in case of faults

The flash sequences show information on malfunctions for technicians, end customers and telephone support.

In normal mode

Flash sequences Possible cause Corrective action

Normal mode

2SHUDWRUOLJKWLQJÀDVKHVDVZDUQLQJ

light

In the event of faults

Flash sequences Possible cause Corrective action

Requirement

Operator expects a command

for alarm

A process has triggered a fault

Service

A process has triggered a fault

Fault

Operator or parts of the operator faulty

• Programming mode activated

• Pre-warning time activated

• Function for HFL activated

• Interruption of a safety device during the movement

• Waiting for a conformation during the position programming movement of door CLOSE end position

• Photocell or safety device not OK before movement

• Dead man movement, safety device not OK

• Motor return from outside (e.g. due to attempted break-in)

• Service required (service days, service cycles have been reached)

• Motor temperature is too high (overheating)

• 3URJUDPPLQJRIGLႈFXOWSRVLWLRQV in case of reversing with no visible cause. The complete distance is traversed from end position to end position (dead man by radio, under direct view only)

• Self-test of electronics

• Blockage detection (gear breakage, Hall sensor fault)

• Limit switch does not operate (e.g. wire break, limit switch fault)

• Counting pulses sent in the wrong direction (motor cable was incorrectly connected)

• Run time exceeded • Movement range too long, movement

• Error during plausibility test of Memo • Have it checked and, if necessary,

• Intrinsically safe wicket door contact defective

• None, for information

• Remove obstacle

• &RQ¿UPDWLRQRISRVLWLRQSURJUDPPLQJ run

• Sluggish point during programming; see Chapter "9.3 Carrying out

manual initial operation"

• Check photocell and realign if necessary

• If necessary, have components

UHSODFHGE\DTXDOL¿HGVSHFLDOLVW

• +DYHLWFKHFNHGE\DTXDOL¿HG specialist

• For information

• Have the service performed by

DTXDOL¿HGVSHFLDOLVW

• Allow motor to cool

• For information

• Have it checked and, if necessary,

FRPSRQHQWVUHSODFHGE\DTXDOL¿HG

specialist

• Have cable connections checked

E\DTXDOL¿HGVSHFLDOLVWDQG

if necessary, have components replaced

• Check wiring, correct if necessary

range is restricted to max. 7000 mm

FRPSRQHQWVUHSODFHGE\DTXDOL¿HG

specialist

• Carry out power reset of 20 seconds

• If necessary, have component replaced

15. Troubleshooting

15.4 Troubleshooting table

Problem Possible cause Test/check Remedy

The operator opens the door when the transmitter or command device is actuated but does not close it.

Operator cannot be operated with the command device.

When a button on the transmitter is pressed, the operator does not open or close the door.

• Photocell and safety device interrupted

• Automatic closing function activated

• No power • Check power supply • Check the power outlet with

• Limit switch on motor carriage defective

• The operator was unlocked by the emergency release mechanism

• Control device incorrectly connected to the operator

• Transmitter defective • Operator cannot be started with

• Operator defective • Operator cannot be started with

• Electrical supply voltage outside the approved range

• Transmitter not programmed

• Battery in

WKHWUDQVPLWWHULVÀDW

• Transmitter defective • LED on transmitter does not light up• Replace transmitter

• Check photocell and safety devices

• Wait to see whether the operator starts automatically after 30 seconds

• Unlock operator and push motor carriage to the centre of the track

• Lock operator

• Actuate transmitter

• If the operator still closes the door but does not open it, the limit switch is defective

• Check that the door can be moved manually

• Check function of operator with a transmitter

the transmitter

the transmitter or the connected command device

• Have the mains voltage checked by a trained electrician

• Radio LED does not light up when the transmitter is operated

• Remove obstacle

• The photocell must be aligned

• If necessary, have it checked and

UHSODFHGE\DTXDOL¿HGVSHFLDOLVW

• Automatic closing function deactivated

• Have the cause corrected by a trained electrician

DGLႇHUHQWGHYLFHIRUH[DPSOH

by plugging in a lamp

• Have the limit switch replaced

E\DTXDOL¿HGVSHFLDOLVW

• Pull the emergency release handle to lock the operator

• Check wiring and correct if necessary

• Check transmitter power supply

• If necessary, replace the battery of the transmitter

• If necessary, replace the transmitter with a new one

• Have operator repaired or

UHSODFHGE\DTXDOL¿HGVSHFLDOLVW

• Have the cause corrected by a trained electrician

• Programme transmitter

• Replace the battery of the transmitter

Radio command cannot be programmed.

0(02,GHQWL¿HUHUURU • Incorrect Memo • All four LEDs for radio blink

MEMO device type error

• Memory full • All four LEDs for radio blink cyclically for about 3 seconds

cyclically for a short time and then go out for a long time. The operator lighting of the motor carriage blinks 4 times short and 4 times long.

• System error • All four LEDs blink cyclically for a long time and then go out for a short time. If voltage is present, the operator lighting of the motor carriage blinks an additional four times.

• Memory full; see Chapter "10.6 Information on Memo" and "10.8 Deleting a transmitter

button from the radio channel"

• Disconnect operator from the power supply, unplug Memo, re-supply operator with power

• Memo can be deleted via the Radio button; see Chapter

"10.11 Deleting all radio channels in the receiver"

15. Troubleshooting

Problem Possible cause Test/check Remedy

Operator stops the door during closing and opens it partially or completely.

Operator stops while the door is opening.

Operator lighting or the Lumi+

supplemental lighting does not work

Speed varies while opening and closing the door

Motor carriage is pulled away from limit stop

• Door has detected an obstacle

• Photocell was interrupted

• Photocell defective or misaligned

• Door has detected an obstacle

• Operator lighting defective

• Lumi+ supplemental lighting defective

• Track dirty • Clean with a moist, lint-free cloth;

• Chain tightened incorrectly

• Spring tension is too high, door is opened too far

• Check whether there are any obstacles in the movement range of the door.

• Check LEDs on photocell. • Remove obstacle

• Check whether there are any obstacles in the movement range of the door.

• Check the weight balance of the door – it must run smoothly.

• Check door operation and spring tension

• Check door OPEN end position

• Remove obstacle

• If necessary, have door mechanism checked and set

E\DTXDOL¿HGVSHFLDOLVW

• Align photocell

• Check wiring

• If necessary, have defective photocell replaced

• Remove obstacle

• If necessary, have door mechanism checked and repaired

E\DTXDOL¿HGVSHFLDOLVW

• Have motor carriage replaced with

DQHZRQHE\DTXDOL¿HGVSHFLDOLVW

• ,IQHFHVVDU\UHWUR¿W/XPL+ supplemental lighting

• Have Lumi+ checked by

DTXDOL¿HGVSHFLDOLVWDQGUHSODFHG

with a new one if necessary

see Chapter "14.3 Care"

• Tighten the chain; see Chapter

"6.3 Installing the drive system"

• Adjust door operation and spring tension

• Adjust door OPEN end position

• Fit Lock accessory

15.5 Replacing the motor carriage

The instructions for "Disassembling the motor carriage" can be downloaded from SOMMER at: www.sommer.eu

If applicable, save the existing settings on the old motor carriage via SOMlink and a WiFi-enabled device. The settings can be transferred to the new motor carriage later. The new motor carriage is in delivery condition from the factory. After replacing the motor carriage, make sure that used accessories have been transferred to the new motor carriage. Initial operation must be repeated and the special functions of the motor carriage reset; see Chapter "9. Initial

operation" and "10. Connections and special functions of the motor carriage".

Handheld transmitters which are used must also be reprogrammed, see Chapter "10.5 Programming the transmitter". However, handheld transmitters do not have to be programmed if the Memo accessory part has already been used. After successful initial operation, run a function test and a final test; see Chapter "12 Function test and final

test".

INFORMATION

• Save the existing settings of the motor carriage with the help of SOMlink and a WiFi-enabled device. After the new motor carriage has been inserted, reinstall the data.

16. Taking out of operation, storage and disassembly

16.1 Important notes and information

Disassembly of the operator may only be performed by a qualified specialist. In particular, observe the warnings below.

DANGER

Danger if not observed!

If warnings are not observed, serious injury or death may result.

` All warnings must be complied with.

Danger due to electric current!

Contact with live parts may result in electric

FXUUHQWÀRZLQJWKURXJKWKHERG\(OHFWULFVKRFN

burns or death will result.

` All disassembly work on electrical components

must be carried out by a trained electrician.

` Disconnect the power plug before

disassembling the operator.

` If an accumulator is connected, disconnect it

from the control unit. ` Check that the operator is not live. ` Secure the operator against being switched

back on.

WARNING

Danger of falling!

Unsafe or defective ladders may tip and cause serious or fatal accidents.

` Use only a non-slip, stable ladder. ` Ensure that ladders are safely positioned.

Danger of tripping and falling!

Unsafely positioned parts such as packaging, operator parts or tools may cause trips or falls.

` Keep the disassembly area free of unneces-

sary items. ` Place all parts where no-one is likely to trip or

fall over them. ` The general workplace guidelines must be

observed.

Danger due to hot surfaces!

After frequent operation, parts of the motor carriage or the control unit may become hot. If the cover is removed and hot parts are touched, they may cause burns.

` Allow the operator to cool down before

removing the cover.

Danger due to optical radiation!

Looking into an LED at short range for an extended period may cause optical glare. This may temporarily reduce vision. This may cause serious or fatal accidents.

` Never look directly into an LED.

Risk of eye injury!

&KLSVÀ\LQJZKHQGULOOLQJPD\FDXVHVHULRXV

injuries to eyes and hands.

` Wear safety glasses when drilling.

Risk of injury in the head region!

Impact with suspended objects may cause serious abrasions and cuts.

` You must wear a safety helmet when

disassembling suspended parts.

CAUTION

Risk of injury to hands!

Rough metal parts may cause abrasions and cuts when picked up or touched.

` You must wear your personal safety gloves

when working with rough metal parts.

NOTE

• If there is an accumulator in the control unit, it must be removed by a trained electrician; see Chapter

"11.10 Installing and removing the accumulator".

16.2 Taking out of operation and disassembly

The operator and its accessories must be disconnected from the power supply when taking them out of operation or during disassembly.

1. Pull the power plug out of the power outlet.

If an accumulator has been installed, remove the control unit cover and disconnect the accumulator from the control unit. See also Chapter "11.10 Installing and removing the accumulator". Then check that the power is disconnected.

2. Disassembly is carried out in reverse order of

installation.

16.3 Storage

Store the packaging units as follows:

• in enclosed, dry rooms so that they are protected from

moisture

• at a storage temperature from –25 °C to +65 °C

• secure to prevent falling

• leave room for unhindered passage

NOTE

• Improper storage may damage the operator. The operator must be stored in closed and dry rooms.

16.4 Disposal of waste

Observe the instructions for disposal of packaging, components, batteries and, if applicable, the accumulator.

16. Taking out of operation, storage and disassembly

WARNING

Danger of hazardous substances!

Improper storage, use or disposal of accumulators, batteries and operator components are dangerous for the health of humans and animals. Serious injury or death may result.

` Accumulators and batteries must be stored

out of the reach of children and animals.

` Keep accumulators and batteries away from

FKHPLFDOPHFKDQLFDODQGWKHUPDOLQÀXHQFHV

` Do not recharge old accumulators and

batteries.

` Components of the operator as well as old

accumulators and batteries must not be disposed of with household waste. They must be disposed of properly.

NOTE

• Dispose of all components in accordance with local and national regulations to avoid environmental damage.

INFORMATION

17. Short instructions for installation

The short instructions do not replace the installation and operating manual. Read this Installation and Operating Manual carefully and, most importantly, observe all safety instructions and warnings. This will ensure that you can install the product safely and optimally.

5 mm

10 mm

17 mm

10 mm 13 mm 17 mm

90°

10 mm 17 mm 17 mm

“clic”

70 mm 70 mm

100-700 mm

10 mm

ACK

INTEN

100-700 mm

13 mm

“clic ”

35 mm

min.

14 15

½½½

16 17

10 mm

65 mm

5–65 mm

21 mm

5 mm

30 mm

min. 15 mm

15 mm

13 mm

½½½

¹⁄

65 mm

13 mm

“clic ”

< 1100 mm

RADIO

4 3 2 1

RESET

RADIO

4 3 2 1

RESET

RADIO

4 3 2 1

RESET

≈2 x

¹⁄

STATUS

2 1

RESET

STATUS

SENSO

BUZZER

MEMO

18. Connection diagrams and functions of the DIP switches for

base/base+

Fig. Connection diagram, motor carriage

8k2

+12 V

OSE

Supply of external accessories

12 V/max.100 mA

GND

Optional

pushbutton switch

Warning light

DC 24 V/ max. 25 W

max. 100 mA

24 V/ max. 100 mA (500 mA*)

COM Signal GND

DC 24 V

Fig. Connection diagram

ceiling control unit

gn +

ChainTrack

GND

AC 24 V

Transformer

AC 220–240 V

LNN`

Mains connection

external device

* 500 mA are only available if an LED warning light (max. 3 W) or no warning light is connected

• When connecting external devices, power-saving mode must be deactivated to ensure the power supply.

• The version can vary depending on the type. This means, for example, that the use of accessories can vary.

ON OFF

4 3 2 1

• Automatic closing function activated

• Partial opening activated/ lighting function deactivated

• Automatic closing function deactivated

• Partial opening deactivated/ lighting function activated

• "Conex" additional

1234

circuit board

• 7GH¿QHVGRRU OPEN

• 7GH¿QHVGRRU CLOSE

• Relay is activated during door movement and if the door is not closed*

• Continuous power to the complete system activated

1234

• COM and Signal

activated as button input (partial opening

1234

*e.g.: door status display

OFF

• "Conex" additional circuit board

• T1 pulse sequence

• T2 lighting function/partial opening

• Lighting function

• Power-saving mode activated

• COM and Signal activated as safety contact for

)

photocell

SOMMER Antriebs- und Funktechnik GmbH

Hans-Böckler-Straße 21-27

D-73230 Kirchheim/Teck

Germany

+49 (0) 7021 8001-0

+49 (0) 7021 8001-100

info@sommer.eu

www.sommer.eu

Sommer S 9060 base+, S 9050 base+, S 9080 base+, S 9110 base+ Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual