Sommer RDC VISION User Manual

4 (1)

RDC vision

&

Installation and operating instructions

1 - 48

 

 

 

46681V001-262008-0-OCE_Rev.-2

 

 

 

 

 

RDC vision

 

 

 

 

 

 

 

Contents

 

 

 

 

1

Safety

4

 

 

 

1.1

Intended use

4

 

 

 

1.2

Symbols used

4

 

 

 

1.3

General safety instructions

4

 

 

 

1.4

Target groups and qualifications

5

 

 

 

 

 

 

2

Device overview

6

 

 

 

2.1

Scope of delivery

8

 

 

 

2.2

Technical data

8

 

 

 

2.3

Storage

8

 

 

 

2.4

EU manufacturer’s declaration

9

 

 

 

 

 

 

3

Installation

10

 

 

 

3.1

Installing the housing

10

 

 

 

3.2

Connecting the control unit

11

 

 

 

3.3

Connecting the safety contact strip (Safety 1)

13

 

 

 

3.4

Fitting the housing cover

14

 

 

 

 

 

 

4

Initial operation

15

 

 

 

4.1

Activating dead man operation

15

 

 

 

4.2

Controlling the direction of the motor

16

 

 

 

4.3

Setting the motor limit switches

16

 

 

 

4.4

Setting the run time (run time monitoring)

17

 

 

 

4.5

Wiping the radio receiver’s memory

17

 

 

 

4.6

Programming the transmitter button to

 

 

 

 

 

pulse mode

18

 

 

 

4.7

Closing the housing cover

18

 

 

 

 

 

 

6

Connections and functions

19

 

 

 

6.1

Terminal strips (overview)

19

 

 

 

6.2

DIP switches

22

 

 

 

6.3

Buttons and LEDs

24

 

 

 

6.4

Connecting the warning light and the lighting

26

 

 

 

6.5

Connecting the 2- or 3-function pad

27

 

 

 

6.6

Connecting the pulse button

28

 

 

 

6.7

Connecting the pre-limit switch

28

 

 

 

6.8

Connecting the light barrier (Safety 2)

29

 

 

 

6.9

Connecting the EMERGENCY OFF switch

30

 

 

 

6.10

Connecting the arrester

30

 

 

 

6.11

Other command devices

31

 

 

 

6.12

TorMinal

31

 

 

 

6.13 Setting the warning function

32

 

 

 

6.14

Automatic closing function

32

 

 

 

6.15

Operator response to detected obstacle

34

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RDC vision

Contents

7 Radio receiver

35

7.1

Wiping the radio receiver’s memory

35

7.3

Programming the transmitter button to

 

 

pulse mode

36

7.4

Wiping individual transmitter buttons

36

7.5

Wiping all transmitter buttons

37

7.6

Setting partial opening

37

 

 

 

8 Operation/Use

38

8.1

Operation using pad in the housing cover

38

8.2

Operation with external 3-function pad

39

8.3

Operation with external pulse button

39

8.4

Operation using transmitter

39

8.5

Operation using other command devices

39

 

 

 

9

Maintenance and care

40

 

9.1

Regular testing

40

 

9.2

Warranty and customer service

40

 

9.3

Changing the bulb

41

 

 

 

10

Disassembly

42

 

 

 

11

Assistance in the event of faults

42

 

 

 

12

Terminal diagram (overview)

45

 

 

 

 

 

 

 

 

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RDC vision

1 Safety

1.1 Intended use

The roller door control unit RDC vision may only be used:

to control motors in roller doors (max. motor power: 600 W);

according to the instructions and safety information provided in these installation and operating instructions.

Any other use is considered improper use. The manufacturer is not liable for damage resulting from improper use.

The roller door control unit RDC vision (hereafter “control unit”) may not be used in conjunction with motors in roll-up grille doors.

1.2 Symbols used

All safety instructions are accompanied by signal words. These signal words indicate the level of danger and/or severity of injury and/or property damage that may be incurred in the event of failure to comply with the instructions and/or safety information.

Danger indicates an imminent danger, causing: grave injury/death.

Caution indicates potential danger, causing: minor injury or property damage.

For information and useful tips.

1.3 General safety instructions

Persons operating or working on the control unit must have first read and understood these installation and operating instructions and ensure compliance with all instructions and safety information.

Work on the control unit, such as installation, connection and initial operation, may only be carried out by a fully qualified electrician.

Always keep the installation and operating instructions within easy reach.

Always ensure compliance with local accident prevention regulations and current standards.

Always ensure compliance with the Employer’s Liability Rules “Power-operated windows, doors and gates – BGR 232” (only applies to operators in Germany).

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RDC vision

When using the automatic close function, ensure compliance with the standard EN 12453:2000; install safety device (e.g., light barrier).

Only use OEM (Original Equipment Manufacturer) spare parts, accessories and fixing materials.

1.3.1 Remote control

The remote control may only be used for equipment and/or systems where interference in the transmitter or receiver does not pose a risk to humans, animals or objects, or where the risk is covered by other safety devices.

The user must be made aware that systems that pose an accident risk should only be remote controlled, if at all, if the user can actually see the door.

The radio remote control may only be used if the door’s movement can be watched and no persons or objects are within the range of movement.

Keep the transmitter somewhere where it cannot be pressed inadvertently, e.g., by children or animals.

The radio system is not protected from interference from other telecommunications systems or equipment (e.g., radio-controlled systems that are licensed to operate within the same frequency range). Excessive interference can be reported to your appropriate Telecommunications Office, which has radio interference measuring equipment (radio location).

Do not use transmitters near locations or installations that are sensitive to radio interference (e.g.: airports, hospitals).

1.4 Target groups and qualifications

The operator must make sure that the control unit is operated without modifications and that a qualified technician carries out regular checks to ensure that the safety device is fully functional.

The user may operate the control unit using pushbuttons or a transmitter as instructed by the operator.

Only qualified electricians may work on the control unit (such as installation, connection, initial operation, testing, maintenance or disassembly).

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RDC vision

2 Device overview

1

2 3 4

1.Lighting

2.Open button

3.Stop button

4.Close button

5.Type plate

5

2 1

4

10

9

7

8

 

1. Warning light/lighting

6.

Light barrier

2. Motor with arrester

7. EMERGENCY OFF switch

3. Safety contact strip

8. Pulse button

4. Pre-limit switch

9.

2-function pad

5. Transmitter

10.

3-function pad

 

 

 

6

 

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RDC vision

5

4

3

2

1

6

Keyboard

16

DIP ON

1 2 3 4 5 6 7 8

ON

 

7

STAUS

RADIO SAFETY

MAX

 

OFF

 

 

 

START

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

8

 

 

 

 

 

 

 

 

 

 

RADIO

MAX

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

TORMINAL

SOMLOQ

11

 

 

 

 

 

 

 

 

 

 

 

 

F2

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

1AT

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

 

 

 

 

 

 

 

 

 

 

F1

 

 

 

 

 

 

 

 

 

 

 

 

4AT

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6 7

8

9

10 11 12

 

 

 

 

 

 

 

 

 

N

 

 

N

 

N

 

14

 

 

 

 

 

 

 

 

 

 

L1

N

PE

 

PE

 

M INT

PE

14 16 18 20 22 24 26 28 30 32 34 36

13

 

 

EXT. 13 15 17 19 21 23 25 27 29 31 33 35

 

1.

Terminal strip 1: System + 230 V outputs

8.

Potentiometer for automatic closing

 

 

 

 

2.

Fuse 1 for motor: 4 A, slow-blow

9.

Start button

 

 

 

 

3.

Fuse 2 for warning light: 1 A, slow-blow

10.

Radio button

 

 

 

 

4.

LEDs

11.

Connection for TorMinal

 

 

 

 

5.

DIP switches

12.

Radio receiver

 

 

 

 

6.

Connection of button in the housing cover13.

Terminal strip 2: Signal inputs

 

 

 

 

7.

Potentiometer for early warning function

14.

Terminal strip 3: Safety inputs

 

 

 

 

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RDC vision

2.1 Scope of delivery

Control

Installation and operating instructions

1 x resistor, 8.2 kOhm

2 x cable bushings, large

6 x cable bushings, small

2 x strain reliefs for connecting cord

4 x bridges for safety inputs (pre-assembled)

When unpacking, please check that all the contents are complete and show no visual signs of damage. Contact your specialist retailer/ supplier if necessary.

Disposal of any packaging should comply with any applicable local regulations.

2.2

Technical data

 

Nominal voltage ........................................................

230 V AC ± 10%

Nominal frequency ....................................................

50/60 Hz

Operating temperature range....................................

-20 – +50°C

Protection class.........................................................

IP 20 *)

Standby power consumption.....................................

~ 4 W

Maximum motor output .............................................

~ 600 W

Lighting/warning light ................................................

230 V AC

 

Internal...........................................................

max. 15 W, E14

 

External .........................................................

max. 40 W

Weight.......................................................................

0.8 kg

Dimensions (H/W/D) ................................................

295 / 150 / 81 mm

Receiver memory capacity........................................

112 commands

*) Only if installed indoors

 

2.3

Storage

 

Store the control unit:

 

in closed, dry rooms at a room temperature of -20 to +50°C and humidity of approx. 35% to 60%;

in a dry, dust-free location where it is safeguarded against impact and/or falling.

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2.4 EU manufacturer’s declaration

SOMMER Antriebsund Funktechnik GmbH Hans-Böckler-Strasse 21-27

73230 Kirchheim/Teck, Germany

declares herewith that the control unit:

- RDC vision

conforms to the following directives:

-Low Voltage Directive 2006/95/EC

-EU Directive on Electromagnetic Compatibility 2004/108/EC The following standards/draft standards in particular were applied:

-DIN EN 61000-6-3:2007-09, DIN EN 61000-6-2:2006-03

-DIN EN 60335-1:2007-02, EN 12453:2000, ISO 13849-1:2006

Note: Do not put the door system into operation until it has been established that the door system into which this control unit is to be integrated complies with the provisions of all relevant and applicable EC directives.

Kirchheim/Teck, 1.4.08 Frank Sommer

Managing Director

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RDC vision

3Installation

3.1Installing the housing

 

90

1

 

220

¯ 6 mm

 

4x

3

 

2

4

Recommended screw diameter: 6 mm. The 4 screws and plugs required for wall mounting are not included in delivery.

Install the housing upright on an even surface, with the cable conduits facing downwards.

Ensure the housing is not distorted when mounting, so that the cover seals properly when closed.

Use the fixture points provided for screwing on the housing. Do not drill through the rear wall of the housing.

Dry any moisture that enters into the housing with a fan.

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3.2 Connecting the control unit

The control unit may only be connected to the power supply by a qualified electrician (according to the definition given in BGV A3, § 2 Subsection 3; applies only in Germany).

Always connect the control unit off-circuit.

Only connect the control unit to the mains over an all-pole isolation device. Always ensure compliance with the current VDE and EN standards (EN 12453:2000) and the technical criteria for connection as required by the regional electricity supply companies.

Before connection, check that the mains voltage range of the control unit is compatible with the local mains voltage.

Install the control unit and external command devices in the door area so that the door can be watched during operation. However, they must not be installed within the door’s range of movement.

Static electricity can damage the electronic components on the board. Before touching the board, touch a metallic, grounded object to discharge yourself.

The control unit can be operated in automatic mode or in conjunction with safety devices (minimum requirement: “safety contact strip”). If there are no safety devices, the control unit must only be operated in dead man mode!

2

3

 

1

 

4

5

 

Only cut as much off the cap on the cable conduit so that it will still be sealed after the cable is inserted.

Always use a strain relief when connecting the cable (included in delivery).

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RDC vision

Risk of electric shock

Before working on the control unit, switch off the mains, check that it is not live and ensure that it cannot be inadvertently switched back on.

Permissible rated cross-section for connecting cord

• at terminals 1 to 12: 1.5 mm² – 4.0 mm²

• at terminals 13 to 36: 0.2 mm² – 1.5 mm²

 

1

2

3

4

 

5

6

7

8

9

 

10

L1

 

 

PE

N

230 V

230 V

 

 

 

 

 

 

 

 

 

~

~

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 N

 

 

 

 

 

 

 

 

 

 

1. Mains connection 230 V AC

PE

 

 

 

 

 

 

 

 

 

 

± 10%

 

 

 

 

 

 

 

 

 

2

 

 

2. Motor connection

 

 

 

 

 

 

 

M

 

 

 

(max. motor power 600 W)

 

 

 

 

 

 

 

 

 

 

 

14

16 18

20

22

24

 

26

28 30 32

34

36

13

15 17

19 21

23

 

25

27 29 31

33

35

3.Install bridge (included in scope of delivery) if the following elements are not connected:

Light barrier:

between terminals 29 and 31

Arrester:

between terminals 20 and 22

EMERGENCY OFF switch:

between terminals 22 and 24

3-function pad:

between terminals 17 and 19

 

 

(Stop button)

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RDC vision

3.3 Connecting the safety contact strip (Safety 1)

26

28 30

32 34

36

32

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 27

29 31

33 35

 

 

8k2

12 V

12 V

2

 

 

1 GND

Safety contact strips are available in two models:

Optical safety contact strip from FRABA (1) or

Electrical 8 kOhm safety contact strip (2)

The safety contact strip is attached to the closing edge of the door. It protects persons against the risk of entrapment from the closing edges and prevents damage to objects. As soon as it is activated when the door is closing (by an obstacle or person), the control unit stops the operator and changes the direction of travel. The setting of DIP switches 3 and 4 determines how the control unit responds or how far the door travels in the opposite direction when an obstacle is encountered; see Chapter 6.15 “Operator response to detected obstacle”.

If the safety contact strip is activated, faulty or not connected, dead man operation is automatically activated; see Chapter 4.1 “Activating dead man operation”.

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Sommer RDC VISION User Manual

RDC vision

3.4 Fitting the housing cover

3 2

1

When connecting the cable (1) for the control button in the housing cover, always ensure correct polarity (blue cable side to brown connector side).

Connect the cable (1) and install the housing cover in the maintenance position (3).

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