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S2632E
Operator Manual
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Operator's Manual
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User Manual
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Snorkel S2632E User Manual

Serial Number 000000 and after
OPERATOR
MANUAL
Part Number 510901-001-EN (1360417)
OCT 2011
Table of Contents
Platform Capacity ................................................ 5
Manual Force ......................................................5
Drive/Lift Pothole Protector Interlock ................... 5
Drive/Lift Level Sensor Interlock ..........................5
Lowering Alarm ....................................................5
Lowering Interrupt ...............................................5
Overload Protection .............................................5
Beaufort Scale ...................................................... 6
Emergency Stop Button ......................................8
Control Selector Switch ....................................... 8
Platform Raise/Lower Switch ..............................8
Emergency Stop Button ......................................8
Drive/Lift Selector Switch ....................................8
Joystick ................................................................ 8
Interlock Switch ...................................................9
Steer Switch .........................................................9
Drive Range Switch – S2632E Only ....................9
Horn Button .........................................................9
Battery Condition Indicator .................................. 9
System Function Inspection ...................................10
Operation ............................................................... 11
Preparing for Operation ......................................... 11
Lower Controls ...................................................... 11
Upper Controls ...................................................... 11
Platform ...................................................................12
Raising and Lowering ........................................ 12
Lowering Interrupt .............................................12
Overload Protection ...........................................12
Extending ..........................................................12
Wallboard Loading Gate ....................................13
Driving and Steering ............................................... 13
Drive Range Switch – S2632E Only ..................13
Drive Speeds .................................................... 13
Drive/Lift Level Sensor Interlock ........................14
Fold Down Guardrails ............................................. 14
Swing-Out Trays ..................................................... 14
Emergency Lowering .............................................. 14
Transporting the Machine .......................................15
Preparing for Transportation ..............................15
Transporting ......................................................15
Lifting With a Forklift .......................................... 15
Winching ............................................................15
Driving ...............................................................16
Hoisting .............................................................16
Table of Contents
Maintenance ............................................................ 17
Hydraulic Fluid ...................................................17
Check Hydraulic Fluid .......................................17
Battery Maintenance ..........................................17
Battery Charging ...............................................17
Inspection and Maintenance Schedule ....................18
Daily Preventative Maintenance Checklist .............19
Preventative Maintenance Report ..................... 19
Specications – S1930E ..........................................20
Aerial Platform ................................................... 20
Platform ............................................................. 20
Function Speed .................................................20
Drive System ..................................................... 20
Drive/Lift Level Sensor Interlock ........................20
Tires ....................................................................20
Electrical System ................................................ 20
Hydraulic System ..............................................20
Ambient Air Temperature Operating Range ...... 20
Maximum Wind Speed ......................................20
Vibration .............................................................20
Sound Threshold ................................................ 20
General Specications – S1932E ........................... 21
Aerial Platform ................................................... 21
Platform ............................................................. 21
Function Speed .................................................21
Drive System ...................................................... 21
Drive/Lift Level Sensor Interlock ........................21
Tires ....................................................................21
Electrical System ............................................... 21
Hydraulic System ..............................................21
Ambient Air Temperature Operating Range . ...... 21
Maximum Wind Speed .......................................21
Vibration .............................................................21
Sound Threshold ................................................ 21
General Specications – S2632E ........................... 22
Aerial Platform ................................................... 22
Platform .............................................................. 22
Function Speed ..................................................22
Drive System ...................................................... 22
Drive/Lift Level Sensor Interlock ........................22
Tires ....................................................................22
Electrical System ................................................ 22
Hydraulic System ...............................................22
Ambient Air Temperature Operating Range ....... 22
Maximum Wind Speed ......................................22
Vibration .............................................................22
Sound Pressure Level ........................................ 22
1S1930E/S1932E/S2632E – 1360417
EC DECLARATION OF CONFORMITY FOR
MACHINERY
MACHINERY:
Powered Aerial Platform known as:
Type: Snorkel
Serial Number:
The machine specied above conforms to the following provisions: Machinery directive 98/37/EC (using document EC Community Legislation on Machinery and taking guidance
from EN280:2001 + Amendment A1:2004)
Council Directive 2004/108/EC on Electromagnetic Compatibility, and with EN61000/6/2 & EN61000/6/3 Council Directive 73/23/EEC on Low Voltage Equipment Safety as amended by 93/68/EE
Type approval in accordance with 2006/42/EC Performed by:
Powered Access Certication LTD
P.O.Box 98, Windermere Cumbria, LA23 1WF, UK
Notied Body Identifacation Number : 0545
E. C. Type Examination Certicate No:
Authorized Representative in EU.
The Taneld Group, PLC
Vigo Centre, Birtley Road Washington, Tyne And Wear NE38 9DA, UK.
Note: Modication of the specied unit renders this declaration invalid.
2 S1930E/S1932E/S2632E – 1360417
Table of Contents
SAFETY RULES
Warning
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any Snorkel aerial work platform.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
THIS MACHINE IS NOT INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by Snorkel.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! Refer to applicable national standards for safe approach distances.
Exceeding the specied permissible maximum load is prohibited! See “Platform Capacity” on page 5 for details. The use and operation of the aerial work platform as a lifting tool or a crane is prohibited! NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 5 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them. OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 6 for details.
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to or take anything into the aerial platform
that will increase the wind loading such as billboards, banners, ags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions. IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed!
It is prohibited to keep the entry gate in an open position when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas. Modications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to national trafc regulations.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding. Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Lowering” on page 14, do not operate the aerial platform if it is damaged or not functioning properly. Qualied maintenance personnel must correct the problem before putting the aerial platform back into service.
NEVER elevate the platform or drive the machine while elevated
unless the machine is on a rm,
level surface
NEVER position the platform
without rst checking for
overhead obstructions or other hazards.
NEVER climb, stand, or sit on platform guardrails or midrail.
3S1930E/S1932E/S2632E – 1360417
Introduction
Introduction
This manual covers the S1930E, S1932E, and S2632E Aerial Work Platforms.
This manual must be stored on the machine at all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.
Component Identication
Platform
Toeboards
Entry
Step
Platform Extension
When contacting Snorkel for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on the front of the chassis.
Operator’s
Manual
Emergency Lowering
Lever
S1930E/S1932E
Serial
Number
Lower
Controls
Pothole Protector Skid
Upper Controls
Scissors
Structure
Chassis
Hydraulic Tray
Hydraulic Reservoir • Hydraulic Fluid Filter
Serial Number Placard
Right Side
Guardrails
Drive and Steer
Wheels
Tie-Down/Lifting
Lifting Lugs
Tie-Down Lugs
Front
Wallboard
Loading Gate
Entry
Gate
Lugs
Emergency
Lowering Handle
S2632E
Drive and Steer
Wheels
Batteries • Charger Plug • Battery Disconnect
4 S1930E/S1932E/S2632E – 1360417
Battery Tray
Left Side
Battery Charge
Indicator
Groundstrap
Forklift Pockets
Rear
Table of Contents
Special Limitations
Special Limitations
Travel with the platform raised is limited to creep speed
range. Elevating the platform is limited to rm, level
surfaces only.
Danger
The elevating function shall ONLY be used when the work platform is level and on a rm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
Platform Capacity
The maximum platform capacity for the aerial platform is
stated in the “Specications” on pages 20-22.
Danger
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
Manual Force
Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform.
The maximum allowable manual force is limited to 222 N (50 lbs) for S1932E machines. S1932E machines may
be operated in windy conditions up to 12.5 m/s (28 mph).
The maximum allowable manual force is limited to 445 N (100 lbs) for S1930E and S2632E machines. S1930E
and S2632E machines may be operated in zero wind conditions only.
Danger
DO NOT exceed the maximum amount of manual force for this machine.
Drive/Lift Pothole Protector Interlock
The aerial platform drive and lift functions are interlocked through a limit switch that senses whether or not the pothole protection linkage is locked into position. The drive/lift pothole interlock operates when the platform is
elevated approximately 1.8 m (6′).
If an obstruction under the skids, or some other impairment prevents the skids from locking into position, the drive and lift functions will not operate and an alarm will sound.
Lower the platform and remove the obstruction when the drive/lift pothole protector interlock alarm sounds.
or more than 4 degrees front-to-rear, the drive and lift functions will not operate and an alarm will sound.
Lower the platform and drive to a level surface when the drive/lift level sensor alarm sounds.
The drive/lift level sensor system is for added protection and does not justify operating on anything other than
rm, at, level surfaces.
Lowering Alarm
When the joystick is moved out of neutral to lower the platform, the alarm emits a loud beeping sound to warn personnel in the work area to stand clear.
Danger
Pinch points exist on the scissors structure. Death or serious injury will result if the scissors structure lowers onto personnel within the scissors arms or under the raised platform. Stand clear while raising and lowering the platform.
Be careful when lowering the platform. Keep hands and
ngers away from the scissors structures components.
Lowering Interrupt
When the platform is lowered to about 1.5 m (5′) lowering stops. The platform will not lower for ve seconds
regardless of the control position to allow personnel to clear the area of the scissors before the platform completely lowers.
Center the control in neutral to reset the lowering function, then continue to lower the platform.
Overload Protection
When the load in the platform is near or at rated capacity, an alarm will sound and the red light on the upper controls
will ash.
The alarm and light warn the operator that the platform is close to becoming overloaded. All functions remain fully
operational.
Danger
The aerial platform can tip over if it becomes unstable. Death or serious injury will result from a tip-over accident. Do not exceed the capacity values indicated on the platform rating placard.
If the platform is fully lowered and is overloaded, when
it is elevated just past 1.8 m (6′), a control module will
stop the lift and drive functions and the alarm will sound
and the warning light will ash. The platform can still be
lowered to remove the excess load.
Drive/Lift Level Sensor Interlock
The aerial platform drive and lift functions are interlocked through a level sensor system. The drive/lift level sensor interlock operates when the platform is elevated
approximately 1.8 m (6′).
If the chassis is tilted more than 2 degrees side-to-side
If the platform is elevated just past 1.8 m (6′) and material
is added to the platform overloading it, a control module will stop the lift, drive and lower functions and the alarm
will sound and the warning light will ash. In this case,
remove the load in excess of rated capacity and cycle the emergency stop button at the upper controls to return to normal operation.
5S1930E/S1932E/S2632E – 1360417
Special Limitations
Beaufort Scale
Never operate an S1932E machine when wind speeds exceed 12.5 m/s (28 mph) [Beaufort scale 6]. Refer to Figure 1.
Never operate an S1930E or an S2632E machine outdoors,or indoors in any location where anything otherthan zero wind speeds exist..
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, ags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difcult to walk against the wind
m/s km/h ft/s mph
WIND SPEED
GROUND CONDITIONS
Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
Tree branches move. Power lines whistle. It is difcult to open an
umbrella.
Figure 1 – Beaufort Scale
6 S1930E/S1932E/S2632E – 1360417
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