Snorkel AB46-sn User Manual

Specifications*
Operator Manual
ITEM SPECIFICATION
Height
Working height maximum 52 ft.
Platform height maximum 46 ft.
Platform step in height 9 in.
Up and over height 25 ft.
Drivable height 46 ft.
Horizontal outreach 24 ft. 6 in.
Turret rotation 360 deg. noncontinuous
Platform rotation 160 deg.
Tail swing None
Jib length 5 ft.
Jib arc 140 deg.
Inside turning radius 2 ft.
Outside turning radius 9 ft. 10 in.
Drive speed (lowered) 3.5 mph
Drive speed (elevated) .34 mph
Gradability 30%
Dimensions (boom stowed)
Platform Size 69 in. x 39 in.
Guardrail height 43
Toeboards 6 in.
Maximum platform capacity 500 lbs.
Maximum no. of occupants 2
Weight 14,140 lbs.
Overall height 6 ft. 6 in.
Overall length 17 ft. 10 in.
Overall width 5 ft. 9 in.
Wheel base 73 in.
Wheel track 59 in.
Ground Clearance 6 in.
Power source Kubota WG750 or D905
System voltage 12VDC
Maximum Hyd. Pressure 4400 psi
Controls Electric Proportional
Tires 10x16.5 8 ply lug tread
* Specifications subject to change without notice. Refer to Service Manual for complete parts and service information. Meets or exceeds all applicable requirements of OSHA and ANSI A92.5-1992
1
/2 in.
REACH ENVELOPE DIAGRAM
DIMENSIONS IN FEET
FOR MORE INFORMATION
Local Distributor:
TEL: (800) 926-5438 or (209) 891-5200 FAX: (209) 896-9012 PARTS: (888) UR-PARTS PARTSFAX: (209) 896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com
AB-46 I / C
AB-46 I / C
Safety Rules and Operating Instructions
SERIAL NO. 1000 TO CURRENT
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating instructions,
and the Scaffold Industry Associations MANUAL OF RESPONSIBILITIES (ANSI A92.5) before
operating or performing maintenance on any UpRight boom supported aerial work platform.
SAFETY RULES
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
NEVER operate the
machine within ten (10) feet of power lines. THIS
MACHINE IS NOT INSULATED.
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage
point. Attach only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants. NEVER exceed 45 lbs. (200 N) of side force per occupant. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-
offs, bumps, curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads. NEVER elevate the machine when wind speeds exceed 28 mph (12.5 m/sec.). IN CASE OF EMERGENCY push emergency stop button to cut power to all machine functions. ALWAYS close and secure gate after entering platform. NEVER exit or enter platform while elevated. NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor. NEVER climb down elevating assembly while platform is elevated. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire
connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. Refer to page 10 & 11 for label identification. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels. IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without
rotating. Move machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane. NEVER alter operating or safety systems without manufacturers written consent. NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas. NEVER replace any component or part with anything other than original UpRight replacement parts without
the manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only. AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.
Safety Rules and Operating Instructions
Gasoline and diesel engine exhaust and some of their constituents are known to the State of California to cause
NEVER operate the boom or drive with platform elevated unless on firm level surface.
California Proposition 65 Warning
cancer, birth defects, and other reproductive harm.
NEVER position the platform without first checking for overhead obstructions or other hazards.
NEVER climb, stand or sit on platform guard­rails or midrail.
Introduction
This manual covers the operation of internal com­bustion powered models of the AB-46 Articulated Boom. This manual must be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Carefully read, understand and follow all safety rules, labels, and operating instructions, then perform the following steps each day before use.
Perform a complete visual inspection of the entire unit prior to operating. Check the following areas for discrepancies:
1. Open panels and check hydraulic components / hoses for damage or leaks. Check electrical compo­nents / wiring for damage or loose connections.
2. Inspect chassis, axles, hubs, and steering linkage for damage, deformation, buckled paint, loose or missing hardware, and cracked welds.
3. Check tires for damage, punctures, and inflation; tire pressure must be 65 psi.
4. Check all hoses / cables for wear.
5. Inspect elevating assembly for damage, defor­mation, buckled paint, loose or missing hardware, and cracked welds.
6. Inspect platform and guardrails for damage, deformation, buckled paint, loose or missing hardware, and cracked welds. Insure that gate operates freely and latches securely.
7. Check Hydraulic fluid level with platform fully lowered.
8. Check battery fluid level (see battery mainte­nance, page 8).
9. Check fuel level, add fuel if necessary (see fueling, page 8).
10.Ensure that radiator is cold, check coolant level. Add if necessary.
NEVER remove the cap from a hot radiator. Hot coolant can cause severe burns.
SYSTEM FUNCTION INSPECTION
Note: Refer to figures 1 and 2 for chassis and platform control locations.
1. Before performing the following tests, check area around machine and overhead for obstructions, holes, drop-offs, and debris.
2. Turn chassis key switch to chassis, and turn on (rotate clockwise) emergency stop switches at the chassis control panel and at the platform control panel.
3. Press the engine start button to crank the en­gine; release when engine starts. If engine is cold: press and hold the choke button while starting gasoline / propane models; press the glow plug button and hold for six seconds prior to starting diesel models.
4. Push in the chassis emergency stop button engine should stop. Repeat for platform emer­gency stop button. Return both emergency stop buttons to the on position, and start engine.
5. Operate each function switch to raise / lower, extend / retract, rotate left / right, each section of the elevating assembly and observe the opera­tion of the machine. All functions should operate through full cycle smoothly.
6. Turn chassis key switch to platform.
7. Mount the platform, close and latch the gate, and attach approved fall restraint to designated platform anchorage point. Attach only one fall restraint to each point.
8. Start the engine.
9. Without depressing the foot switch, move the drive control handle, machine should not function.
10.Depress the foot switch and move the drive control handle forward and reverse. Observe that proportional functions operate smoothly, and that brakes apply quickly after control is re­leased.
11.While depressing foot switch, operate steer switch to left and right. Observe that steering wheels turn properly.
12.While depressing foot switch, turn function speed control knob to desired setting, and operate boom controls. Observe that boom operates smoothly, and that upper boom, jib, turret rota­tion, platform level, and platform rotation controls operate proportionally in conjunction with func­tion speed control knob. Observe that platform maintains level when boom is elevated.
13.With the upper boom elevated one foot, operate drive control handle. Observe that drive speed is limited to creep (1/2 foot [.15m] per second). Lower upper boom to stowed position.
14.Press the service horn button. Observe that horn is audible.
DO NOT use a machine that is damaged or malfunctioning. Tag and remove the unit from service until it is repaired.
Figure 9: Label Identification (cont.)
068586-000
1 REQUIRED
066553-001
3 REQUIRED
066568-000
2 REQUIRED
066555-000
2 REQUIRED
(INSIDE)
068634-000
1 REQUIRED
(INSIDE)
060197-000
1 REQUIRED
062562-001
4 REQUIRED
066553-004
5 REQUIRED
1 REQUIRED
068635-000
4 REQUIRED
061205-002
AB - 46 Label Installation: All of the labels shown in figure 9 shall be present and in good condition before operating the work platform. Be sure to read, understand and follow these labels when operating the work platform.
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