Page 1
WARNING !
The AB38N Machine has been re-assessed to ensure
compliance to the Machinery Directive (2006/42/EC).
The Machine rating has been changed from:
2 People Indoors and Outdoors.
To
2 People Indoors and 1 Person Outdoors.
Please attach to the front cover of
your manual
to 04243
Page 2
Page 3
AB38
Serial Numbers 3700 – Current
ENGLISH
When contacting UpRight fo r service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the
equipment nameplate. Should the namepla te be missing, the SERIAL NUMBER is also stamped on top of the chassis
above the front axle pivot.
VIGO CENTRE
UpRight
AB38W
MODEL
MAX. PLATFORM HEIGHT
MAX. PLATFORM LOAD
MAX. LATERAL FORCE
MAX. CHASSIS INCLINATION
MAX. GRADEABILITY
MAX. FORWARD SPEED
CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
36%
UpRight
AB38N
MODEL
MAX. PLATFORM HEIGHT
MAX. PLATFORM LOAD
MAX. LATERAL FORCE
MAX. CHASSIS INCLINATION
MAX. GRADEABILITY
MAX. FORWARD SPEED
CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
36%
WASHINGTON,
TYNE & WEAR, UK.
SERIAL No.
11.5m
200kg 2 Persons + 40kg. Equipment
400N
1.1 m/s
215kg 2 Persons + 55kg. Equipment
400N
1.1 m/s
UNLADEN WEIGHT
MAX. WIND SPEED
0°
BATTERY VOLTAGE
CHARGER INPUT VOLTAGE
11.5m
CHARGER INPUT VOLTAGE
NOMINAL POWER
VIGO CENTRE
WASHINGTON,
TYNE & WEAR, UK.
SERIAL No.
UNLADEN WEIGHT
MAX. WIND SPEED
0°
BATTERY VOLTAGE
NOMINAL POWER
3200 kg
12.5 m/s
48V
240V
4kW
58472-008
3800 kg
12.5 m/s
48V
240V
4kW
58472-000
Serial number stamped on floor of chassis
beneath the steering cylinder.
VIGO CENTRE
UpRight
MODEL AB38N
MAX. PLATFORM LOAD
MAX. PLATFORM HEIGHT
MAX. PLATFORM REACH
MAX. LATERAL FORCE
MAX. CHASSIS INCLINATION 0°
MAX. HYDRAULIC PRESSURE
BATTERY VOLTAGE
MAX. FORWARD SPEED
THIS MACHINE IS MANUFACTURED TO COMPLY WITH
CAUTION: ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
48V dc
ANSI A92.5 - 1992
UpRight
MODEL
AB38W SERIAL No.
MAX. PLATFORM LOAD
MAX. PLATFORM HEIGHT
MAX. PLATFORM REACH
MAX. LATERAL FORCE
MAX. CHASSIS INCLINATION
MAX. HYDRAULIC PRESSURE
BATTERY VOLTAGE
MAX. FORWARD SPEED
THIS MACHINE IS MANUFACTURED TO COMPLY WITH
CAUTION: ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
48V dc
ANSI A92.5 - 1992
WASHINGTON,
TYNE & WEAR, UK.
SERIAL No.
475 lbs (2 PERSONS + 120 lbs)
38 ft
18ft 4in
2.5mph
18ft 4in
2.5mph
UNLADEN WEIGHT
MAX. WIND SPEED
90 lbs
90 lbs
MAX. GRADEABILITY
2105psi
CHARGER INPUT VOLTAGE
NOMINAL POWER
VIGO CENTRE,
WASHINGTON,
TYNE & WEAR, UK
475 lbs (2 PERSONS + 120 lbs)
UNLADEN WEIGHT
38 ft
MAX. WIND SPEED
MAX. GRADEABILITY
0°
2105psi
CHARGER INPUT VOLTAGE
NOMINAL POWER
110/120V
110/120V
9057 lbs
28 mph
36%
5.4 hp
58472-002
7496 lbs
28 mph
36%
5.4 hp
58472-006
www.upright.com
Page 4
Page 5
OPERATION MANUAL
C
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any UpRight aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard
UpRightAB38
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of
electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. “Beaufort Sca le” for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures,
etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely
locked!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and dam-
aged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to regulations made under the Road Traffic Acts.
ALWAYS use a full body harness, prior to raising the platform, as recommended by the Health and Safety Executive (H1/05/05)
NEVER elev ate the platform or drive
the machine while elevated unless
the machine is on a firm, level
surface.
ollision Hazard Fall Hazard
NEVER position the platform
without first checking for overhead
obstructions or other hazards.
NEVER climb, stand, or sit on
platform guardrails or midrail.
Page 1
Page 6
C
ONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Introduction & General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Controls & Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Pre-Operation & Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Inspection & Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
Decal Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
Page 2 Operation Manual
Page 7
I
NTRODUCTION
G
ENERAL
Introduction
This manual covers the AB38N and the AB38W Aerial Work Platforms.
This manual must be stored on the machine at all times.
Read, understand and follow all safety rules and operating instructions bef ore attempting to operate the
machine.
D
ESCRIPTION
!
WARNING
DO NOT use the maintenance platform without guardrails properly assembled and in place.
1. Platform
2. Entry Bar
3. Elevating Assembly
4. Platform Controls
5. Manual Case
6. Lower Controls
7. Hydraulic Reservoir
8. Level Sensor
9. Batteries
10. Emergency Lowering Valves
11. Battery Charger
!
1
2
3
6
10
Figure 1: AB38
4
5
8
11
9
10
Operation Manual Page 3
7
Page 8
Special Limitations
S
PECIAL
The elev ating function shall ONLY be used when the work platform is level and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
P
LATFORM
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
M
L
IMITATIONS
Travel with the platform raised is limited to creep speed range.
Elevating the platform is limited to firm, level surfaces only.
DANGER
! !
C
APACITY
Two people and tools may occupy the platform. The maximum platform capacity for the AB38N/W is
stated in the ‘Specifications’ on page 14.
DANGER
! !
ANUAL
Manual force is the force applied by the occupants to objects such as walls or other structures outside
the work platform.
F
ORCE
The maximum allowab le manu al f orce is limited to 200 N (45 lbs .) of f orce per occupant , with a maxim um
of 400 N (90 lbs.) for two occupants.
DANGER
! !
DO NOT exceed the maximum amount of manual force for this machine.
L
IFT
O
VERLOAD
The AB38 is fitted with a load sensing system designed to comply with the requirements of BS EN 280:
2001
If a load equivalent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital
display on the platform control box. If a load which is greater than the safe working load is present in the
basket all machine functions will cease to operate and an acoustic warning will sound. In order to return
to normal operation a load equal to or less than the safe working load must be present in the bask et an d
the power must be re-cycled, power can be re-cycled by pushing the emergency stop button and
releasing it again.
B
EAUFORT SCALE
Never op erate the machine when wind speeds exceed 12.5 m/s (28mph) [Beaufort scale 6].
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.
m/s km/h ft/s mph
WIND SPEED
A
LARM
GROUND CONDITIONS
Page 4 Operation Manual
Page 9
C
ONTROLS
Controls and Indicators
AND
The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the unit.
Upper Controls
I
NDICATORS
Figure 2: Controls and Indicators
1. Emergency Stop
1
11
2
3
4
5
6
7
1. Emergency Stop
2. Upper Boom
3. Lower Boom
2. Cage Level
3. Upper Boom
4. Lower Boom
10
5. Drive
9
6. Horn
7. Slew (Rotate)
8. Display
9. Telescope
10. Joystick
11. Key Switch (on side of box)
8
Lower Controls
7
1
2
P
RE
4. Slew (Rotate)
5. Telescope
6. Enable
7. Analog Rocker
-O
PERATION
NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety
Instructions/Requirements. Perform the following steps each day before use.
1. Remove the Chassis Covers and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. Remove the Chassis Covers and
remove the reservoir cap, fluid should be visible on the dipstick. Add recommended hydraulic fluid if
necessary. See “Specifications” on page 14.
3. Check that the fluid level in the batteries is correct. See “Battery Maintenance” on page 10.
4. Verify that the batteries are charged.
5. Check that the A.C. extension cord has been disconnected from the chassis outlet.
6. Check that all guard rails are in place and all fasteners are properly tightened.
7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware,
hydraulic leaks, damaged control cable and loose wire connections.
S
AFETY
I
3
NSPECTION
4
5
6
Operation Manual Page 5
Page 10
System Function Inspection
S
YSTEM
F
UNCTION
Refer to Figure 1 and Figure 2 for the locations of various controls and indicators.
I
NSPECTION
!
WARNING
STAND CLEAR of the work platform while performing the following checks.
Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps
and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical cond u cto rs.
Protect the control console cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Pull Chassis Emergency Stop Switch to the ON position.
3. Pull Platform Emergency Stop Switch to the ON position.
4. Visually inspect the elev ating assemb ly, lift cylinder, cables, and hoses f or crac k ed welds and structural
damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for
missing or loose par ts.
5. Test each machine function (Lift, Slew, Telescope) from the lower control station by pressing and
holding the desired function button then moving the Analog Rocker to the Up or Down position (ref:
chassis controls illustration on page 5)
6. Open the Emergency Lowering Valve (see Figure 3) by pulling the knob out to check for proper
operation. When the platform is lowered, release the knob.
7. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Twist the Chassis Emergency Stop Switch to resume.
8. Climb onto the cage.
9. Check that the route is clear of obstacles (persons, obstructions, debris), is level, and is capable of
supporting the wheel loads.
10. Mount the platform and properly close the drop bar.
11. Test each machine function (Drive, Lift, Slew, Telescope, Platform Rotate, Cage Level) from the upper
control station by pressing the desired function button then moving the Joystick to the Forward or Back
position (ref: platform controls illustration on page 5)
12. Push the Platform Emergency Stop Switch to chec k f or proper oper ation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
!
O
PERATION
Before operat ing the work platf orm, ensure that t he Pre-Operatio n Saf ety Inspection has been completed
and that any deficiencies have been corrected. Never operate a damaged or malfunctioning
machine. The operator must be thoroughly trained on this machine.
E
LEVATING
1. Select either the lower or upper boom lift function button (the button will illuminate to confirm
selection).
2. While engaging the Interlock Switch, push the Control Handle forward.
3. If the machine is not level the tilt alarm will sound and the machine will not lift.
L
OWERING
1. Select either the lower or upper boom lift function button (the button will illuminate to confirm
selection).
2. While engaging the Interlock Switch, pull the Control Handle backwards.
3. If the machine is not level the tilt alarm will sound and the machine will only descend.
Page 6 Operation Manual
THE
THE
P
P
LATFORM
LATFORM
Page 11
Operation
R
OTATING
1. Select the rotate function button (the button will illuminate to confirm selection).
2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to achieve
clockwise or counter clockwise rotation.
3. If the machine is not level the tilt alarm will sound and the machine will not rotate.
O
PERATING
1. Select telescope function button (the button will illuminate to confirm selection).
2. While engaging the Interlock Switch, mo v e the Control Hand le f orw ards or bac kw ards to e xtend or ret ract
the telescopic boom.
3. If the machine is not level the tilt alarm will sound and the telescope boom will only retract.
NOTE: The AB38W is equipped with a safety system preventing any drive motion when the machine is out of the stow
position and with the telescope extended beyond a pre-set limit.
L
EVELLING
1. Select platform level function button (the button will illuminate to confirm selection).
2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to adjust the floor
angle of the cage (this can only be done when the machine is in the stowed position).
3. If the machine is not level the tilt alarm will sound and the machine will not operate.
THE
P
THE
THE CAGE
LATFORM
T
ELESCOPE
E
MERGENCY
!
WARNING
If the platform should fail to lower, NEVER climb down the elevating assembly.
Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob.
Ask a person on the ground to open the Emergency
Lowering Valve to lower the platform. The Emergency
Lowering Valve is located on the base of each lift
cylinder.
1. Open the Emergency Lowering Valve by pulling the
knob out.
2. To close, release the knob.
NOTE: The platform will not elevate if the Emergency Lowering
Valve is open.
L
OWERING
!
Figure 3: Emergency Lowering Valve
Emergency Lowering Valves
A
FTER
1. Ensure that the platform is fully lowered.
2. Park the machine on a f irm level surface, preferably under cover, secure against vandals, children and
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.
Operation Manual Page 7
U
SE
E
ACH
unauthorized operation.
D
AY
Page 12
Transporting the Machine
T
RANSPORTING
THE
M
ACHINE
BY C
BY F
Forklifting and Lifting by Crane are for transport only.
See specifications for weight of machine and be certain that forklift is of adequate capacity to lift the
machine.
BY T
1. Maneuver the machine into transport position
2. Secure the machine to the transport vehicle with
RANE
Secure the straps to chassis lifting/tie down points only.
ORKLIFT
DANGER
! !
Forklift from the side by lifting under the Chassis.
RUCK
and chock wheels.
chains or straps of adequate load capacity
attached to the chassis lifting/tie down points.
Figure 4: Transporting the Machine
CAUTION
Over tightening of the chains or straps attached to
the Tie Down lugs may result in damage to the
machine
H
OUR
To access the hour meter function perform the following steps.
1. Climb into the basket (with the machine powered up)
2. Push the platform emergency stop button.
3. Hold down the following buttons, Horn, Telescope & Upper Boom Lift.
M
ETER
Lift / Tie Down Points
4. While holding the buttons twist the emergency stop button to return power to the machine.
5. “hr” will now be displayed on the read-out, Pressing the right turn button will scroll through the
accumulated hours two digits at a time. For example, if pressing the right turn button once displays “20”,
pressing it a 2nd time displays “58”, and pressin g it a 3rd time displa ys “hr”, the elapsed time of oper ation
is 2058 hours.
Page 8 Operation Manual
Page 13
M
AINTENANCE
Maintenance
!
WARNING
Never perform service while the platform is elevated.
H
YDRAULIC
The hydraulic fluid reservoir is located in the chassis door.
NOTE: Never add fluid if the platform is elevated.
C
HECK HYDRAULIC
1. Make sure that the platform is fully lowered.
2. Open the chassis door.
3. Remove the filler cap from the hydraulic fluid reservoir.
4. Check the fluid level on the dipstick on the filler cap.
5. Add the appropriate fluid to bring the level to show on
the dipstick. See “Specifications” on page 14
F
LUID
F
LUID
!
Figure 5: Hydraulic Fluid Reservoir and Dipstick
Filler Cap
Operation Manual Page 9
Page 14
Maintenance
B
ATTERY
M
AINTENANCE
Figure 6: Access to Batteries
!
WARNING
Hazard of explosive gas mixture. Keep sparks, flame,
and smoking material away from batteries.
Always wear safety glasses when working near
batteries.
Battery fluid is highly corrosive. Thoroughly rinse away
any spilled fluid with clean water.
Always replace batteries with UpRight batteries or
manufacturer ap pro v ed rep lacements weigh ing 26,3 kg
(58 lbs.) each.
• Check the battery fluid level daily, especially if the
machine is being used in a warm, dry climate.
• If electrolyte lev el is lo w er t han 10 mm
tap water with high mineral content, as it will shorten battery life.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
B
ATTERY CHARGING
Charge the batteries at the end of each work shift or
sooner if the batteries have bee n discharged.
!
3
(
/
in.) above the plates add distilled water only. DO NOT use
8
Figure 7: Battery Charge Indicator
Battery
Charge
Indicator
!
WARNING
Charge the batteries in a well ventilated area.
Do not charge the batteries when the machine is near
a source of sparks or flames.
Permanent damage to the batteries will result if the
batteries are not immediately recharged after
discharging.
Never leave the battery charger operating for more than two days.
Never disconn ect the cables from the batteries when the charger is operating.
Keep the charger dry.
1. Check the battery fluid level. If the battery fluid level is lower than 10 mm
distilled water only.
2. Connect an appropriate ex tension cord to char ger outlet plug in Right Module Door. Plug the extensio n
cord into a properly grounded outlet of proper voltage and frequency.
3. The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After
completion of the charge cycle the LED will blink, indicating that the charger is in a continuing
maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent
damage to the batteries may occur.
NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.
!
3
(
/
in.) above the plates add
8
NOTE: DO NOT operate the machine while the charger is plugged in.
Page 10 Operation Manual
Page 15
I
NSPECTION
Inspection and Maintenance Schedule
AND
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance.
Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and
maintenance schedule should be perf ormed at the specified intervals. Inspection and maintenance shall be
performed by personnel who are trained and familiar with mechanical and electrical procedures.
M
AINTENANCE
S
CHEDULE
!
WARNING
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the
machine.
!
Operation Manual Page 11
Page 16
Daily Preventative Maintenance Checklist
D
AILY
M
AINTENANCE
P
REVENTATIVE
T
ABLE KEY
M
AINTENANCE
P
REVENTATIVE
C
HECKLIST
M
AINTENANCE
R
EPORT
Y = Ye s/Ac ceptable
N = No/Not Acceptable
R = Repaired/Acceptable
___________________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Battery
Chassis
Control Cable Check the exterior of the cable for pinching, binding or wear.
Controller Check switch operation.
Drive Motor/Gearbox Check for operation and leaks.
Elevating Assembly Inspect for structural cracks.
Emergency Hydraulic System Operate the emergency lowering valve and check for serviceability.
Entire Unit Check for and repair collision damage.
Hydraulic Fluid Check fluid level.
Hydraulic Pump Check for hose fitting leaks.
Hydraulic System Check for leaks.
Labels Check for peeling, missing, or unreadable labels & replace.
Platform Deck and Rails Check welds for cracks.
Platform Deck and Rails Check condition of deck.
Tires Check for damage.
Check electrolyte level.
Check battery cable condition.
Check hoses for pinch or rubbing points.
Check welds for cracks.
Date: _______________________________________
Owner:______________________________________
Model No: ___________________________________
Serial No:____________________________________
Serviced By: _________________________________
Page 12 Operation Manual
Page 17
D
ECAL
L
OCATION
Decal Location
ITEM PART NO. DESCRIPTION QTY.
1 500264-000 DECAL - UpRight AB38 BOOM 2
2 501870-000 DECAL - LOW ER CONTROL BOX 1
3 500257-000 DECAL - AB38 LOGO 1
4 057695-000 DECAL - BALLAST STRIP 1
5 502480-000 DECAL - EMERGENCY LOWERING 2
6 057696-000 DECAL - ‘UpRight’ LOGO 2
7 057429-000 DECAL - BATTERY FLUID LEVEL 2
8 057430-000 DECAL - EXPLOSION HAZARD 2
9 057692-000 DECAL - IMPORTANT BEFORE USING 1
10 058472-000 NAMEPLATE 1
11 500467-000 DECAL - HANDPUMP 1
12 058881-001 DECAL - HAZARD TAPE 2
13 058080-000 DECAL - CAGE LEVELLING 1
14 058186-000 DECAL - ON/OFF UPPER CONTROL 1
15 500423-006 OPERATOR MANUAL CE 1
16 501869-000 DECAL - UPPER CONTROL BOX 1
17 058181-000 DECAL - 3 POINT 1
18 057392-000 DECAL - S.W.L. LARGE 1
19 058860-000 DECAL - PINCH POINT 2
20 500438-000 DECAL - LOWER CONTROL COVER 1
21 500422-006 SERVICE & PARTS MANUAL 1
Operation Manual Page 13
Page 18
Specifications
S
PECIFICATIONS
Table 1-1 : Specifications
ITEM METRIC IMPERIAL
Du ty Cycle 45 % of 8 hour shift
Platform Size 0.7 m x 1.3 m (inside guardrails)
Max. Platform Capa ci ty
CE Vers io n 200kg (W) or 215kg (N) 441lbs(W) or 475lbs (N)
ANSI Version 215 kg 475 lbs
Max. Number of Occupants 2 People 2 People
Height
Maximum Working Height
Maximum Platform Height 11.4 5 m 37.5 6 ft
Min. Platform Floor Height 0.65 m 2.1 3 ft
Max. Working Outreach 6.10 m 20.00 ft
Platform Height at
Maximum Outreach 5.40 m 17.72 ft
Stowed Dimensions
Length 4.04 m 13.25 ft
Width 1.72 m (W) or 1.5m (N ) 5.6 1ft (W) o r 4.92 ft (N)
Height 2.0 0 m 6.56 ft
Ground Clearence 0.13 m 0.43 ft
Wheel Base X Guage 2.00m x 1.49m (W) or 1.27m (N) 6.56 ft (W) x 4.16 ft (N)
Rotation 362 degrees non-continuous 362 degrees non-continuous
Gross Weight-CE Version 3200kg (W) or 3800kg (N) 7055lbs (W) or 8378lbs (N)
Gross Weight-ANSI Version 3400kg (W) or 4108kg (N) 7496lbs (W) or 9057lbs (N)
Drive Speed Stowed 0 - 4 km/h 0 - 2.49 mph
Drive Speed Elevated 0 - 0.72 km/h 0 - 0.45 mph
Maximum Gradeability 36% 36%
Inside Turning Radius 0.40 m 1.31 ft
Outside Turning Radius 2.66 m (W) or 2.4 m (N) 8.72ft (W) or 7.87ft (N)
Power Source 48V DC 4kw, 8 x 6V 220Ah Batteries 48V DC 5.4 HP, 8 x 6V 220Ah Batteries
System Voltage 48V 48V
Battery Charger 48V 25A 220/110VAC 50/60 Hz 48V 25A 220/110VAC 50/60 Hz
Hydraulic Tank Capacity 25 Litres 6.5 Gallons US
Max. Hydraulic Pressure 175 bar 2540 psi
Hydraulic Oil ISO #46 ISO #46
Li ft Sys tem 2 D oub le a cting lift cylinders with 2 D oub le a cting lift cylinders with
Lock Valves and Manual Emergency Lock Valves and Manual Emergency
1 Double Acting Telescopic Cylinder 1 Double Acting Telescopic Cylinder
Control System One handed Proportional Joystick One handed Proportional Joystick
Ope ra ting Energy Efficie nt Motor Ope ra ting Energy Efficie nt Motor
Wheels/Tyres 400 mm Diameter Steel Disc Wheel 15.75 inch Diameter Steel Disc Wheel
with Solid all Surface tyres with Solid all Surface tyres
Braking Automatic Spring Applied Automatic Spring Applied
Sound Pressure Level at 70 db(A) 70 db(A)
13 .45 m 44 .12 ft
Lowering Facility. Lowering Facility.
Control System Control System
Hydraulic Release Hydraulic Release
Page 14 Operation Manual
Page 19
Page 20
Local Distributor:
Lokaler Vertiebshändler:
Distributeur local:
El Distribuidor local:
Il Distributore locale:
USA
TEL: +1 (559) 443 6600
FAX: +1 (559) 268 2433
Europe
TEL: +44 (0) 845 1550 058
FAX: +44 (0) 195 2299 948
www.upright.com PN - 500423-006
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