Snorkel AB38-sn User Manual

WARNING !
The AB38N Machine has been re-assessed to ensure
compliance to the Machinery Directive (2006/42/EC).
The Machine rating has been changed from:
2 People Indoors and Outdoors.
To
2 People Indoors and 1 Person Outdoors.
Please attach to the front cover of
to 04243
AB38
Serial Numbers 3700 – Current
ENGLISH
When contacting UpRight fo r service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the namepla te be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
VIGO CENTRE
UpRight
AB38W
MODEL MAX. PLATFORM HEIGHT MAX. PLATFORM LOAD MAX. LATERAL FORCE MAX. CHASSIS INCLINATION MAX. GRADEABILITY MAX. FORWARD SPEED
CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
36%
UpRight
AB38N
MODEL MAX. PLATFORM HEIGHT MAX. PLATFORM LOAD MAX. LATERAL FORCE MAX. CHASSIS INCLINATION MAX. GRADEABILITY MAX. FORWARD SPEED
CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
36%
WASHINGTON, TYNE & WEAR, UK.
SERIAL No.
11.5m
200kg 2 Persons + 40kg. Equipment
400N
1.1 m/s
215kg 2 Persons + 55kg. Equipment
400N
1.1 m/s
UNLADEN WEIGHT
MAX. WIND SPEED
BATTERY VOLTAGE
CHARGER INPUT VOLTAGE
11.5m
CHARGER INPUT VOLTAGE
NOMINAL POWER
VIGO CENTRE WASHINGTON, TYNE & WEAR, UK.
SERIAL No. UNLADEN WEIGHT
MAX. WIND SPEED
BATTERY VOLTAGE
NOMINAL POWER
3200 kg
12.5 m/s 48V
240V
4kW
58472-008
3800 kg
12.5 m/s 48V
240V
4kW
58472-000
Serial number stamped on floor of chassis
beneath the steering cylinder.
VIGO CENTRE
UpRight
MODEL AB38N MAX. PLATFORM LOAD MAX. PLATFORM HEIGHT MAX. PLATFORM REACH MAX. LATERAL FORCE MAX. CHASSIS INCLINATION 0° MAX. HYDRAULIC PRESSURE BATTERY VOLTAGE MAX. FORWARD SPEED
THIS MACHINE IS MANUFACTURED TO COMPLY WITH
CAUTION: ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
48V dc
ANSI A92.5 - 1992
UpRight
MODEL
AB38W SERIAL No. MAX. PLATFORM LOAD MAX. PLATFORM HEIGHT MAX. PLATFORM REACH MAX. LATERAL FORCE MAX. CHASSIS INCLINATION MAX. HYDRAULIC PRESSURE BATTERY VOLTAGE MAX. FORWARD SPEED
THIS MACHINE IS MANUFACTURED TO COMPLY WITH
CAUTION: ONLY TRAINED & AUTHORISED PERSONNEL MAY USE
THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.
THIS PLATFORM IS NOT ELECTRICALLY INSULATED
48V dc
ANSI A92.5 - 1992
WASHINGTON, TYNE & WEAR, UK.
SERIAL No.
475 lbs (2 PERSONS + 120 lbs)
38 ft
18ft 4in
2.5mph
18ft 4in
2.5mph
UNLADEN WEIGHT
MAX. WIND SPEED
90 lbs
90 lbs
MAX. GRADEABILITY
2105psi
CHARGER INPUT VOLTAGE
NOMINAL POWER
VIGO CENTRE, WASHINGTON, TYNE & WEAR, UK
475 lbs (2 PERSONS + 120 lbs)
UNLADEN WEIGHT
38 ft
MAX. WIND SPEED
MAX. GRADEABILITY
2105psi
CHARGER INPUT VOLTAGE
NOMINAL POWER
110/120V
110/120V
9057 lbs
28 mph
36%
5.4 hp
58472-002
7496 lbs
28 mph
36%
5.4 hp
58472-006
www.upright.com
OPERATION MANUAL
C
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any UpRight aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard
UpRightAB38
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof struc­tures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” for details. The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” for details. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads. NEVER operate the machine when wind speeds exceed this machine’s wind rating. “Beaufort Sca le” for details. IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions. IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely locked!
It is prohibited to keep the entry gate in an open position when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and dam-
aged cables or hoses before using.
VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key. The driving of MEWP’s on the public highway is subject to regulations made under the Road Traffic Acts.
ALWAYS use a full body harness, prior to raising the platform, as recommended by the Health and Safety Executive (H1/05/05)
NEVER elev ate the platform or drive
the machine while elevated unless
the machine is on a firm, level
surface.
ollision Hazard Fall Hazard
NEVER position the platform
without first checking for overhead
obstructions or other hazards.
NEVER climb, stand, or sit on platform guardrails or midrail.
Page 1
C
ONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Introduction & General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Controls & Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Pre-Operation & Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Inspection & Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
Decal Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
Page 2 Operation Manual
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