Safety Instructions & Operator’s Manual for
EUROPEAN
REAR ENGINE RIDING MOWER
SERIES 23
MODEL
E251023BVE
E281223BVE
E281323BVE
E331523KVE
MODEL NUMBER EXPLANATION
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E |
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33 |
15 |
23 |
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K |
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EUROPEAN MODEL |
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ENGINE OPTIONS |
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CUTTING WIDTH |
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ENGINE TYPE |
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ENGINE HP |
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SERIES DESIGNATION |
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E – European |
25 |
– 25” Cutting Deck |
10 |
– 10.0 hp |
15 – 15.0 HP |
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23 – Series |
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B - Briggs Engine |
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V – Overhead Valve |
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Model |
28 |
- 28” Cutting Deck |
12 |
- 12.0 HP |
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Designation |
K – Kohler Engine |
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E - Electric Start |
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33 |
– 33” cutting Deck |
13 |
– 13.0 HP |
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Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 thru 4. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
COPYRIGHT © 2003 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
MANUAL No. 7-5573 (I.R. 6/30/03)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1.KEEP children out of the mowing area and under the watchful care of a responsible adult.
2.DO NOT allow children in yard when machine is operated (even with the blade OFF).
3.DO NOT allow children or others to ride on machine, attachments, or towed equipment (even with the blades OFF). They may fall and be seriously injured.
4.DO NOT allow pre-teenage children to operate machine.
5.ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
6.DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
7.USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
PROTECTION AGAINST TIPOVERS
(Continued From Previous Column)
6.KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7.Always begin forward motion slowly and with caution.
8.Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher.
9.DO NOT put your foot on the ground to try to stabilize the machine.
10.DO NOT operate machine on wet grass. Reduced traction could cause sliding.
11.Chose a low enough ground speed setting so that you will not have to stop or shift on a slope. Tires may lose traction on slopes even though the brakes are functioning properly.
12.DO NOT operate machine under any condition where traction, steering or stability is doubtful.
13.Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate the hydro roll release) and coast downhill.
PROTECTION AGAINST TIPOVERS
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
1.DO NOT operate machine on slopes exceeding 10 degrees (18% grade).
2.Exercise EXTREME CAUTION on ALL slopes. Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3.DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.
4.AVOID starting, stopping and turning on slopes. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly straight down the slope.
5.STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
PREPARATION
1.Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.
2.Only mature, responsible persons shall operate the machine and only after proper instruction.
3.Data indicates that operators age 60 and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4.Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5.Practice operation of machine with BLADES OFF to learn controls and develop skills.
6.Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.
2
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION
(Continued From Previous Page)
7.Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.
8.Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
9.Make sure all safety decals are clearly legible. Replace if damaged.
10.Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.
11.Know how to STOP blades and engine quickly in preparation for emergencies.
12.Use extra care when loading or unloading the machine into a trailer or truck.
13.Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive
1.Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2.Use only an approved fuel container.
3.DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.
4.DO NOT refuel the machine indoors.
5.DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.
6.DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the containers on the ground away from the vehicle before filling.
7.Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8.DO NOT start gas powered equipment in enclosed vehicles or trailers.
9.Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lockopen device
10.If fuel is spilled on clothing, change clothing immediately.
11.Never overfill a fuel tank. Replace fuel cap and tighten securely.
OPERATION
1.Mount and dismount machine from left side.
2.Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.
3.DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.
4.DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5.STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.
6.Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7.Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.
8.DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
9.Slow down before turning.
10.Watch out for traffic when near or crossing roadways.
11.STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.
12.Operate machine only in daylight or with good artificial light.
13.Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.
14.Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions.
15.On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When towing, travel slowly and allow extra distance to stop.
16.DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
3
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
1.DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
2.Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3.When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4.Check brakes frequently; adjust, repair or replace as needed.
5.Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6.Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7.Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8.DO NOT work under machine without safety blocks.
9.Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
10.DO NOT change engine governor speed settings or overspeed engine.
11.Lubricate machine at intervals specified in manual to prevent controls from binding.
12.Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
13.DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14.Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
15.Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
4
TABLE OF CONTENTS |
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IMPORTANT SAFETY INSTRUCTIONS......................................................................... |
2-4 |
TABLE OF CONTENTS...................................................................................................... |
5 |
SECTION 1 - FAMILIARIZATION .................................................................................... |
6-8 |
Decals / Symbols......................................................................................................... |
7-8 |
SECTION 2 - OPERATING INSTRUCTIONS................................................................ |
9-15 |
Pre-start Checklist ......................................................................................................... |
9 |
Operator’s Seat Adjustment.......................................................................................... |
9 |
Starting & Stopping Engine, Blade & Wheel Drive .............................................. |
10-14 |
Starting & Stopping Mower Blades ....................................................................... |
12-13 |
Starting & Stopping Wheel Drive........................................................................... |
12-13 |
Parking Brake ............................................................................................................... |
14 |
Cutting Height Adjustment.......................................................................................... |
14 |
Reverse Lockout Mechanism...................................................................................... |
15 |
SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ |
16-21 |
Service – After First 5 Hours ....................................................................................... |
16 |
Change Engine Oil .................................................................................................... |
16 |
Service Engine Air Cleaner ...................................................................................... |
16 |
Check Mower Blade .................................................................................................. |
16 |
Check Blade Drive Belt............................................................................................. |
17 |
Check Blade Brake.................................................................................................... |
17 |
Service Brake / Park Brake....................................................................................... |
17 |
Check Interlock System............................................................................................ |
18 |
Reverse Lockout Mechanism .................................................................................. |
18 |
Lubrication – Grease Fittings .................................................................................. |
18 |
Service – Every 25 Operating Hours ..................................................................... |
18-21 |
Battery Fluid Level .................................................................................................... |
19 |
Mower Deck Levelness............................................................................................. |
19 |
Clean Mower Deck .................................................................................................... |
19 |
Mower Blade Spindle – Lubrication ........................................................................ |
19 |
Mower Deck Linkage – Lubrication......................................................................... |
19 |
Front Wheel Bearing – Lubrication ......................................................................... |
20 |
Rear Axle Bearing – Lubrication.............................................................................. |
20 |
Differential / Chain Case – Lubrication ................................................................... |
20 |
Service – Annually........................................................................................................ |
21 |
Engine ........................................................................................................................ |
21 |
Fuel Filter ................................................................................................................... |
21 |
Every Two Years........................................................................................................... |
21 |
Storage - Out of Season .............................................................................................. |
21 |
Removing Fuel Tank .................................................................................................... |
21 |
SECTION 4- ADJUSTMENTS AND REPAIR ............................................................ |
22-309 |
Engine Adjustments & Repair..................................................................................... |
22 |
Mower Deck & Component Adjustments................................................................... |
22 |
Blade Brake Adjustment .............................................................................................. |
22 |
Mower Drive Belt Adjustment –28” Decks................................................................. |
23 |
Mower Deck Adjustment (Side to Side Levelness) ................................................... |
24 |
Mower Deck Adjustment (Front to Rear Levelness) ................................................. |
24 |
Wheel Brake Adjustment ............................................................................................. |
25 |
Mower Blade Replacement.......................................................................................... |
26 |
Blade Sharpening......................................................................................................... |
26 |
Blade Drive Belt Removal/Replacement .................................................................... |
27 |
Battery Removal, Replacement, Service............................................................... |
28-30 |
ACCESSORIES................................................................................................................. |
30 |
TROUBLESHOOTING ................................................................................................. |
31-32 |
MAINTENANCE SCHEDULE ........................................................................................... |
33 |
MAINTENANCE/REPLACEMENT PARTS....................................................................... |
34 |
WARRANTY...................................................................................................................... |
35 |
IMPORTANT: The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you have questions
5
Section 1 - FAMILIARIZATION
STEERING
WHEEL
FUEL TANK
TRANSMISSION
SHIFT LEVER
OVERRIDE
CONTROL
DISCHARGE
DEFLECTOR
BLADE LEVER
ENGINE SPEED
CONTROL
IGNITION
SWITCH
CLUTCH/BRAKE
PEDAL
PARK BRAKE
LATCH
BLADE PEDALS
FIGURE 1.1
1.1 INTRODUCTION
This manual has been prepared for the operator’s of the SNAPPER Rear Engine Rider. Its purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 thru 4 of this manual and All SAFETY messages on the Rear Engine Rider and its attachments before operating.
1.2 NOMENCLATURE
The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER Rear Engine Rider. It is recommended that all operators of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference.
6
Section 1 – FAMILIARIZATION – DECALS / SYMBOLS
BLADE ENGAGED |
KEY SWITCH |
POSITION |
POSITION |
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SYMBOLS |
OFF
BLADE LEVER
POSITION
SYMBOLS
BLADE DISENGAGED POSITION “OFF”
ENGINE SPEED CONTROL SYMBOLS
EUROPEAN
COMMUNITY 29776
CHOKE
POSITION
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GUARD WARNING 29784 |
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RABBIT |
DO NOT operate without entire Grass |
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“FAST” |
Catcher or Guard in place |
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ENGINE
SPEED
CONTROL
PATENT NUMBERS
2-9470
TURTLE 
“SLOW”
SERIAL NUMBER 
FUEL CAUTION 29113 
WARNING
ROTATING BLADE 22841
ON
START
ENGINE
EUROPEAN NOISE CONTROL 74135
7
Section 1 – FAMILIARIZATION – DECALS / SYMBOLS
FAST
SLOW
NEUTRAL
REVERSE
LOWEST
HEIGHT OF
TRACTION
CUT
CLUTCH
BATTERY CAUTION
DECAL - 15691
PARK
BRAKE
HIGHEST 
HEIGHT OF
CUT
HEIGHT OF CUT
DECAL - 46218
AUTOMATIC BLADE
STOP DECAL - 24072
BATTERY STORAGE
DECAL - 29948
SAFETY INSTRUCTION
DECAL - 35974
BATTERY CAUTION
DECAL - 29947
TRANSMISSION SHIFT |
CLUTCH/BRAKE, |
PARKING BRAKE, |
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LEVER SYMBOLS |
BLADE OPERATION |
MACHINE FRONT
DEFLECTOR CAUTION
DECAL 29839
MACHINE REAR
CLUTCH/BRAKE DECAL - 2-8514
8
Section 2 - OPERATING INSTRUCTIONS
2.1PRE-START CHECK LIST
Make the following checks and perform the service required before each start-up.
2.1.1.Check tires and add or release air as needed to bring pressure to 12 PSI in front and 12 PSI in rear tires.
2.1.2.Check guards, deflectors and covers to make sure all are in place and securely tightened.
2.1.3.Check engine oil and add oil as needed to bring level up to the FULL mark. Refer to engine owner’s manual for oil specifications. See Figure 2.1.
SAFE
LEVEL
AREA
FIGURE 2.1
2.1.4.Check blade control to insure it works freely. If blade pedals are depressed, blade lever can be moved manually from “ON” to “OFF” to stop blade.
2.1.5.Clean exterior surfaces of cutting deck and engine of any accumulation of dirt, grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times.
2.1.6.Check Reverse Lockout Mechanism. With blade pedals depressed, shift lever must not go into reverse.
2.1.7.Add fuel to tank after pushing the Rear Engine Rider outside where fumes can dissipate. Make sure fuel filler cap is tight and vent is open after refueling. Refer to engine owner’s manual for fuel specifications. See Figure 2.2.
FUEL |
OPEN |
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VENT |
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FILLER |
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CAP |
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FUEL
TANK
2.2OPERATOR’S SEAT ADJUSTMENT 2.2.1. FRONT TO REAR ADJUSTMENT
1. With the engine stopped, loosen the two adjusting knobs and move seat to desired position. After adjustment, tighten knobs securely. If seat does not move after loosening knobs, it may be necessary to loosen the 5/16” patch lock screws or hex nuts located at the rear of the seat. See Figure 2.3.
OPERATOR’S
SEAT
ADJUSTING
KNOBS
5/16” PATCH LOCK SCREWS (DO NOT OVERTIGHTEN)
OPERATOR’S |
ADJUSTING |
SEAT |
KNOBS |
HEX NUTS
(DO NOT OVERTIGHTEN)
FIGURE 2.3
FIGURE 2.2
9
Section 2 - OPERATING INSTRUCTIONS
2.3 STARTING & OPERATION
2.3.1. ENGINE (ELECTRIC START)
IMPORTANT: When the ignition key is turned to “START”, the engine will turn over, but willnot start unless the Clutch/Brake pedal is pressed all the way down, the Blade Lever is in the “Off” position (See Figure 2.5).The operator should be in the seat. Start engine as follows:
1. Move transmission shift lever to (N) Neutral position. DO NOT start engine with transmission shift lever in a drive position.
WARNING
It is possible to start engine with transmission shift lever in a drive position. Follow starting instructions carefully.
2. Make certain the Blade Lever is in the “Off” position. See Figure 2.4.
BLADE LEVER IN “OFF”
RELEASE BLADE
PEDALS
FIGURE 2.4
3.Press Clutch/Brake Pedal all the way down and hold while starting engine. See Figure 2.5.
4.Open vent on fuel filler cap by turning counterclockwise. IMPORTANT: Failure to open vent on the fuel filler cap can cause engine to stall. See Figure 2.2.
5.Move engine speed control to the choke position to start a cold engine. See Figure 2.6.
6.Turn key to the “START” position until engine starts. See Figure 2.7. NOTE: If after 5 seconds of cranking the engine and it does not start, release the key, make sure the Clutch/Brake Pedal is fully depressed and attempt starting again after waiting for approximately 20 seconds.
7.After engine starts, move engine speed control to the “FAST” position, allow a brief warm-up until engine runs smooth.
TO START ENGINE,
PUSH CLUTCH/BRAKE
PEDAL ALL THE WAY
DOWN
PARKING
BRAKE
LATCH
FIGURE 2.5
CHOKE
POSITION
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FAST |
ENGINE |
SLOW |
SPEED |
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CONTROL |
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FIGURE 2.6
KEY
FIGURE 2.7 (Continued on Next Page)
10
Section 2 - OPERATING INSTRUCTIONS
2.3STARTING & OPERATION
2.3.1. ENGINE (ELECTRIC START) (Continued)
8. Should the battery be too weak to start the engine, Refer to Section “ENGINE (MANUAL START)” to manually start the electric start engines.
2.3.2. ENGINE (MANUAL START)
IMPORTANT: When the ignition key is turned to “ON”, and the recoil handle is pulled, the engine will turn over, but will not start unless the Clutch/Brake Pedal is pressed all the way down with Parking Brake engaged (See Figure 2.8) and the Blade Lever is in the “Off” position (See Figure 2.4). Start engine as follows:
1. Move transmission shift lever to (N) Neutral position. DO NOT start engine with transmission shift lever in a drive position.
WARNING
It is possible to start engine with transmission shift lever in a drive position. Follow starting instructions carefully.
2.Make certain the Blade Lever is in the “Off” position. See Figure 2.4.
3.Press Clutch/Brake Pedal all the way down, move Parking Brake Latch over and release the Clutch/Brake Pedal to set Parking Brake. See Figure 2.8.
TO START ENGINE, PUSH
CLUTCH/BRAKE PEDAL ALL
THE WAY DOWN
5.Move engine speed control to the choke position to start a cold engine. See Figure 2.6
6.Turn key to “ON” position. See Figure 2.9.
KEY
FIGURE 2.9
7.Pull starter rope with a smooth, even motion until engine starts. Always guide the starter rope back into the recoil housing. Never allow rope to snap back. After Engine starts, move engine speed control to the “FAST” position.
8.Allow a brief warm-up until engine runs smooth.
MOVE
PARKING
BRAKE
LATCH
OVER
FIGURE 2.8
4. Open vent on fuel filler cap by turning counterclockwise. NOTE: Failure to open vent on the fuel filler cap can cause engine to stall. See Figure 2.2.
11
Section 2 - OPERATING INSTRUCTIONS
WARNING
Once blade is disengaged, it should come to a complete stop in 3 seconds or less. If the blade continues to rotate after 3 seconds, the blade brake must be adjusted. Refer to Section “BLADE BRAKE ADJUSTMENT” for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment. DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly.
2.3STARTING & OPERATION 2.3.3. MOWER BLADE
1.With engine running, move engine speed control to the “FAST” position.
2.Move blade lever forward to the “ON” position, then depress blade pedals to hold blade lever in the “ON” position. See Figure 2.10.
WARNING
DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
DEPRESS
CLUTCH/BRAKE
PEDAL
BLADE LEVER SHOWN
IN “ON” POSITION
BLADE PEDAL
SHOWN
DEPRESSED
FIGURE 2.11
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TRANSMISSION |
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SHIFT LEVER (MOVE |
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TO DESIRED SPEED) |
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FIGURE 2.10 |
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2.3.4. WHEEL DRIVE |
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1. |
With engine running, adjust engine speed control |
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to “FAST” position. |
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2. |
Depress clutch/brake pedal. See Figure 2.11. |
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3. |
Place transmission shift lever in the notch for 1st |
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speed. See Figure 2.12. |
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4. |
Release clutch/brake pedal to begin desired |
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ground speed. |
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5. |
During forward motion, the transmission shift |
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lever may be placed in any desired forward speed |
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without depressing the clutch/brake pedal. |
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NOTE: For best cutting results, move the transmission |
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shift lever into a slow forward speed and the engine |
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speed control to a fast position. This combination will |
FIGURE 2.12 |
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allow the mower blades to lift the grass while cutting |
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smoothly and evenly. |
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12
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