Smooth Fitness CE 3.2 User Manual

USER’S MANUAL
SMOOTH CE 3.2 ELLIPTICAL TRAINER
MODEL NUMBER: CE 3.2
USER WEIGHT LIMITATION: 300 lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):
CE 3.2 ELLIPTICAL TRAINER
2
PREASSEMBLY
For future service or related questions: Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness Elliptical Trainer. Name: ______________________________ Phone Number: ___________________ Receipt: _____ _________________ Open the boxes: You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-80 0-1167.
Gather your tools: Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area: Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend: Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product. User Weight Limitation: Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.
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CE 3.2 ELLIPTICAL TRAINER
3
HARDWARE COMPARISON CHART
Hardware chart: For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY. 30 30 x 91 x M14 Bolt 2
M8 x 60mm Allen Head Bolt
77 78 M10 x 90mm Bolt 2
M8 x 80mm Allen Head
79
Bolt 2 88 M14 Nut 2 91 ID 8mm Curve Washer 2
2
30
97
105
78
101
100
91
97 M4 x 12mm Screw 8 98 M10 Cap Nut 2 100 M4 x 50mm Bolt 1 101 ID 10mm Curve Washer 2 102 M4 x 15mm Screw 24 105 M6 x 20mm Bolt 4 A M14 Bushing Tool 1 B 5mm Allen Key 1 C 8mm Wrench 1 D Wrench for M10 Nut 1 E Wrench 1
79
77
B
C
88 98
E
A
D
MILLIMETERS
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g
g
CE 3.2 ELLIPTICAL TRAINER
4
PARTS LIST
No. Description Qty. Order No.
1 1
2
4
CE3.2-001 CE3.2-002 CE3.2-003 CE3.2-004 CE3.2-005 CE3.2-006 CE3.2-007 CE3.2-008 CE3.2-009 CE3.2-010 CE3.2-011 CE3.2-012 CE3.2-013 CE3.2-014 CE3.2-015 CE3.2-016 CE3.2-017 CE3.2-018 CE3.2-019 CE3.2-020 CE3.2-021 CE3.2-022 CE3.2-023 CE3.2-024 CE3.2-025 CE3.2-026 CE3.2-027 CE3.2-028 CE3.2-029
1 Computer 1 2 Front Upright Frame 1
Side Upright Bottom Cover ­3
Left
Side Upright Bottom Cover ­4
Right 5 Left Upright 1
6 Right Upright 1 7 Side Upright Upper Cover - #1 2 8 Side Upright Upper Cover - #2 2 9 Rubber Cushion 2 10 Handle Bar End Cap 2
Handlebar Pivot Outside 11
Bushing 12 Handlebar Pivot Inside Bushing 2
13 Handlebar Cover 2 14 Handlebar Inside Cover 4 15 Bearing 6004zz 4 16 Handlebar - Left 1 17 Handlebar - Right 1
Pedal Arm Front Pivot Cover ­18
Left 19 Fixed Handle bar Foam Grips 2
20 Action Handlebar Foam Grips 2 21 Hand Pulse Sensor 2 22 Pedal Soft Cushion 2 23 Pedal 2 24 Pedal Support Base 2 25 Pedal Buffer Sets 2 26 Bearing 608zz 8 27 Bushing 8 x 12mm 4 28 Pedal Fixing Base 2 29 Pedal Cover 2
No. Description Qty. Order No.
2
2
CE3.2-030 CE3.2-031 CE3.2-032 CE3.2-033 CE3.2-034 CE3.2-035 CE3.2-036 CE3.2-037 CE3.2-038 CE3.2-039 CE3.2-040 CE3.2-041 CE3.2-042 CE3.2-043 CE3.2-044 CE3.2-045 CE3.2-046 CE3.2-047 CE3.2-048 CE3.2-049 CE3.2-050 CE3.2-051 CE3.2-052 CE3.2-053 CE3.2-054 CE3.2-055 CE3.2-056 CE3.2-057 CE3.2-058
30 20 x 91 x M14mm Bolt 2 31 Bearing 6804zz 4 32 Level Adjusters 2 33 Pedal Arm - Left 1 34 Pedal Arm - Right 1 35 C Clips 2 36 Bearing 2202zz 2
Pedal Arm Adjusters
37
Bushin
38 Bearing 2 39 Pedal Arm Rear Shaft 2
Pedal Arm Rear Shaft
40
Bushin
41 Adjuster Motor 1 42 Spiral Shaft 1 43 Motor Bracket 1 44 Volute Shaft 1 45 Motor Control Board 1 46 Magnet Bracket Shaft 1 47 Spring 1 48 Magnet Bracket Shaft 1 49 Crank Disk Support Cover 2 50 Crank 2 51 Crank Disk 2 52 Belt 1 53 M8 x 20mm CAP Bolt 1 54 Flywheel Assembly 1 55 Bearing 6000zz 3 56 Flywheel Axle 1 57 Flywheel Shaft Fixing 1 58 Volute Bracket 1
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ddle
pper
CE 3.2 ELLIPTICAL TRAINER
5
PARTS LIST
No. Description Qty. Order No.
59 Front Frame Cover - Upper 1 60 Front Frame Cover - Lower 1 61 Crank Disk Axle 1 62 Crank Disk Support Bushing 2 63 Bearing 6005zz 2 64 Bearing 6400zz 4 65 Strengthen Wheel Adjusters Set 1 66 Rear Stabilizer Cap 2 67 Rear Stabilizer Cushion 2 68 Caster 2 69 Front Cover 1 70 Frame Outside Cover - Left 1 71 Frame Inside Cover - Left 1 72 Frame Inside Cover - Right 1 73 Frame Outside Cover - Right 1 74 M8 x 15mm Allen Head Bolt 26 75 M8 x 20mm CAP Screws 2 76 M8 x 90mm Allen Head Bolt 4 77 M8 x 60mm Allen Head Bolt 2 78 M10 x 90mm Bolt 2 79 M8 x 80mm Allen Head Bolt 2 80 M8 x 15mm Bolt 6 81 M10 x 45mm Allen Head Bolt 2 82 M10 x 45mm Screw 2 83 M6 x 20mm Allen Head Bolt 8 84 M6 x 15mm Screw 4 85 Fixing Inserts 12 86 M6 Nylon Nut 8 87 M8 Nylon Nut 5 88 M14 Nut 2
CE3.2-059 CE3.2-060 CE3.2-061 CE3.2-062 CE3.2-063 CE3.2-064 CE3.2-065 CE3.2-066 CE3.2-067 CE3.2-068 CE3.2-069 CE3.2-070 CE3.2-071 CE3.2-072 CE3.2-073 CE3.2-074 CE3.2-075 CE3.2-076 CE3.2-077 CE3.2-078 CE3.2-079 CE3.2-080 CE3.2-081 CE3.2-082 CE3.2-083 CE3.2-084 CE3.2-085 CE3.2-086 CE3.2-087 CE3.2-088
No. Description Qty. Order No.
89 M10 Nylon Nut 2 90 M12 Nut 1 91 ID 8mm Curve Washer 4 92 10 x 22 x 2mm Washer 2 93 10 x 15 x 1.5mm 2 94 M4 x 40mm CAP Screw 1 95 M4 x 19mm Hard Screw 32 96 M4 x 19mm Screw 5 97 M4 x 12mm Screw 8 98 M10 Cap Nut 2 99 Frame 1 100 M4 x 50mm Bolt 1 101 ID 10mm Curve Washer 2 102 M4 x 15mm Screw 8 103 Wire Harness - Middle 1 104 Wire Harness - Lower 1 105 M6 x 20mm Bolt 4 106 Hand Pulse Wire - Lower 1
CE3.2-089 CE3.2-090 CE3.2-091 CE3.2-092 CE3.2-093 CE3.2-094 CE3.2-095 CE3.2-096 CE3.2-097 CE3.2-098 CE3.2-099 CE3.2-100 CE3.2-101 CE3.2-102 CE3.2-103 CE3.2-104 CE3.2-105 CE3.2-106
107 Fixed Handle Bar End Cap 2 CE3.2-107
Hand Pulse Sensor Wire -
108
Mi
2 CE3.2-108
109 Wire Harness - Upper 1 CE3.2-109
Hand Pulse Sensor Wire -
110
U
2 CE3.2-110 111 Keypad 1 CE3.2-111 112 Console Housing – Upper 1 CE3.2-112 113 Console Housing - Bottom 1 CE3.2-113
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6
CE 3.2 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
1
109
101
2
108
78
110
102
103
12
95
15
21
13
112
113
20
105
106
77
95
10
21
17
14
97
15
11
6
3
88
18
91
9
18
87
32
30
79
31
26
8
7
4
102
102
75
102
22 83 23 24
74
27
87
26
86 25
76
28
29
29
85
95
84
35
36
24
33
95
37
75
74
25
87
38
29
39
87 28
40
85
102
26
110
111
10
21
21
95
20
107
19
16
15
106
76
79
102
102
11
13
5
18
88
77
9
32
31
30
18
7
8
22 83
23
86
27
26
91
15
3
97
108
12
101
108
14
97
4
97
108
102
78
98
95
2974
40
39
38
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37
34
36
35
84
74
7
CE 3.2 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
52
74
84
95
95
95
70
85
95
96
85
95
96
74
72
5049
51
71
69
94 65
93
82
62
63
64
80
66 63
81
68
89
67
95
68
81
85
95
96
99
55
66
67
87 45 58
100
59
85
60
110
61
74
53
54
73
95
95
41 42 43 44
47
92
46
90
55
56
57
62
80
51
48
50 49 74
84
74
85
95
95
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CE 3.2 ELLIPTICAL TRAINER
8
ASSEMBLY
STEP 1:
First make sure to connect the Wire Harness – Middle (103) and Wire Harness – Lower (104) as shown below. Attach the Front Upright Frame (2) to the Frame (99) and secure using two M10 x 90mm Bolts (78), two ID 10mm Curve
Washers (101) and two M10 Nuts (98).
NOTE: Make sure the wire is recessed into the frame, do not trap the wire.
2
78
99
98
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CE 3.2 ELLIPTICAL TRAINER
9
ASSEMBLY
STEP 2:
First make sure to connect the Wire Harness - Upper (109) with Wire Harness - Middle (103) and Hand Pulse Sensor Wire – Upper (110) with Hand Pulse Sensor Wire – Middle (108) as shown below.
Attach the Computer (1) to the Front Upright Frame (2) using four M6 x 20mm Bolts (105).
NOTE: Make sure all wires are recessed into the Console Housing, do not trap or pinch any of the wires.
105
1
2
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CE 3.2 ELLIPTICAL TRAINER
STEP 3:
Slide the Handlebar – Left (16) and Handlebar – Right (17) onto the Front Upright Frame (2). Connect the Hand Pulse Sensor Wire - Middle (108) with Hand Pulse Sensor Wire – Lower (106) as shown below.
10
ASSEMBLY
108
106
16
17
2
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CE 3.2 ELLIPTICAL TRAINER
11
ASSEMBLY
STEP 4: Attach the Left Upright (5) and Right Upright (6) to the Frame (99) and secure using two M8 x 60mm Allen Head Bolts (77),
two ID 8mm Curve Washers (91) and two M8 x 80mm Allen Head Bolt (79).
91
79
2
5
77
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