Smooth Fitness CE 3.2 User Manual

USER’S MANUAL

SMOOTH CE 3.2 ELLIPTICAL TRAINER

MODEL NUMBER: CE 3.2

Copyright © 2007-2
USER WEIGHT LIMITATION: 300 lbs.

TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167

SERIAL NUMBER (Found on Frame):
nd
CE 3.2 ELLIPTICAL TRAINER
2

PREASSEMBLY

For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth Fitness Elliptical Trainer.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________ Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when assembling this product.
User Weight Limitation: Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.
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CE 3.2 ELLIPTICAL TRAINER
3

HARDWARE COMPARISON CHART

Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
701 15 x 92 x M14 Bolt 2
708 M8 x 60mm Allen Head Bolt 2
709 M10 x 94mm Bolt 2
710 M8 x 65mm Allen Head Bolt 2
719 M14 Nut 2
722 ID 8mm Curve Washer 2
728 Φ3 x 16mm Screw 8
729 M10 Cap Nut 2
730 M4 x 50mm Bolt 1
731 ID 10mm Curve Washer 2
732 M4 x 19mm Screw 24
A M14 Bushing Tool 1
B 5mm Allen Key 1
C 8mm Allen Key 1
D Wrench for M10 Nut 1
107
732
827
722
709
731
730
710
719
729
A
708
E Screw Wrench 1
MILLIMETERS
B
C
E
D
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CE 3.2 ELLIPTICAL TRAINER
4

PLASTIC COMPARISON CHART

Plastic chart:

For your convenience, we have identified the plastic used in the assembly of this product. This chart is provided to help you identify those items that may be unfamiliar to you.

NO. DESCRIPTION QTY.
308 Side Upright Upper Cover- L 2
307 Side Upright Upper Cover- R 2
306 Side Upright Upper Cover-#1 2
305 Side Upright Upper Cover-#2 2
315 Handlebar Cover 2
316 Handlebar Inside Cover 4
320 Pedal Arm Front Pivot Cover 4
524 Front Frame Cover -Upper 1
308
307
306
523 Front Frame Cover -Lower 1
305
320
315
316
523524
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CE 3.2 ELLIPTICAL TRAINER
5

PARTS LIST

No. Description Qty. Order No. No. Description Qty. Order No.
101 Computer 1 CE3.2-101 402 Pedal Arm - Left 1 CE3.2-402
102 Keypad 1 CE3.2-102 403 Pedal Fixing Base 2 CE3.2-403
103 Console Housing – Upper 1 CE3.2-103 404 Bearing 608WN 8 CE3.2-404
104 Console Housing - Bottom 1 CE3.2-104 405 Bushing12X 57.6 mm 4 CE3.2-405
106
Hand Pulse Sensor Wire - Upper
2 CE3.2-106 406 Pedal Buffer Sets 2 CE3.2-406
107 Wire Harness - Upper 1 CE3.2-107 407 Pedal Support Base 2 CE3.2-407
108 Overlay 1 CE3.2-108 408 Pedal 2 CE3.2-408
201 Front Upright Frame 1 CE3.2-201 409 Pedal Soft Cushion 2 CE3.2-409
202 Fixed Handle bar Foam Grips 2 CE3.2-202 412 Bearing 6002zz 4 CE3.2-412
203 Fixed Handle Bar End Cap 2 CE3.2-203 413 Pedal Arm Rear Shaft 2 CE3.2-413
204 Wire Harness - Middle 1 CE3.2-204 414 Bearing 2203zz 2 CE3.2-414
205
Hand Pulse Sensor Wire - Middle
2 CE3.2-205 415 C Clips 2 CE3.2-415
301 Action Handlebar - Left 1 CE3.2-301 417 Pedal Cover 2 CE3.2-417
302 Action Handlebar - Right 1 CE3.2-302 418 Pedal Pivot Bushing 2 CE3.2-418
303 Left Upright 1 CE3.2-303 419 Pedal Bushing 2 CE3.2-419
304 Right Upright 1 CE3.2-304 501 Frame 1 CE3.2-501
305 Side Upright Upper Cover - #2 2 CE3.2-305 502 Crank Disk 2 CE3.2-502
306 Side Upright Upper Cover - #1 2 CE3.2-306 503 Crank 2 CE3.2-503
307 Side Upright Bottom Cover -R 1 CE3.2-307 504 Belt 1 CE3.2-504
308 Side Upright Bottom Cover -L 1 CE3.2-308 506 Rear Stabilizer Cap 2 CE3.2-506
309 Handle Bar End Cap 2 CE3.2-309 507 Rear Stabilizer Cushion 2 CE3.2-507
310 Hand Pulse Sensor 2 CE3.2-310 508 Bearing 6300zz 4 CE3.2-508
311 Action Handlebar Foam Grips 2 CE3.2-311 509
Strengthen Wheel Adjusters Set
1 CE3.2-509
312 Hand Pulse Wire - Lower 1 CE3.2-312 514 Bearing 6005zz 2 CE3.2-514
313 Bearing 6004zz 4 CE3.2-313 515 Crank Disk Axle 1 CE3.2-515
314
Handlebar Pivot Inside Bushing
2 CE3.2-314 516 Flywheel Assembly 1 CE3.2-516
315 Handlebar Cover 2 CE3.2-315 517 Crank Disk Support Bushing 2 CE3.2-517
316 Handlebar Inside Cover 4 CE3.2-316 518 Crank Disk Support Cover 2 CE3.2-518
317
Handlebar Pivot Outside Bushing
2 CE3.2-317 519 Flywheel Shaft Fixing 1 CE3.2-519
318 Level Adjusters 2 CE3.2-318 520 Magnet Bracket 1 CE3.2-520
319 Rubber Cushion 2 CE3.2-319 521 Bearing 6000zz 3 CE3.2-521
320 Pedal Arm Front Pivot Cover 4 CE3.2-320 522 Wire Harness - Lower 1 CE3.2-522
321 Hand Pulse Sensor Cover 2 CE3.2-321 523 Front Frame Cover - Lower 1 CE3.2-523
401 Pedal Arm - Right 1 CE3.2-401 524 Front Frame Cover - Upper 1 CE3.2-524
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CE 3.2 ELLIPTICAL TRAINER
PARTS LIST
No. Description Qty. Order No.
525 Volute Shaft 1 CE3.2-525
526 Motor Bracket 1 CE3.2-526
527 Spiral Shaft 1 CE3.2-527
528 Adjuster Motor 1 CE3.2-528
529 Volute Bracket 1 CE3.2-529
530 Motor Control Board 1 CE3.2-530
531 Magnet Bracket Shaft 1 CE3.2-531
532 Flywheel Axle 1 CE3.2-532
533 Magnet 1 CE3.2-533
534 Speed Sensor 1 CE3.2-534
601 Front Cover 1 CE3.2-601
602 Frame Inside Cover - Right 1 CE3.2-602
603 Frame Inside Cover - Left 1 CE3.2-603
604 Frame Outside Cover - Left 1 CE3.2-604
605 Frame Outside Cover - Right 1 CE3.2-605
701 15x 92x M14 mm Bolt 2 CE3.2-701
702 Spring 1 CE3.2-702
703
Aluminum Disk
704 Caster 2 CE3.2-704
705 M8 x 15mm Allen Head Bolt 26 CE3.2-705
706 M8 x 20mm CAP Screws 2 CE3.2-706
707 M8 x 90mm Allen Head Bolt 4 CE3.2-707
708 M8 x 60mm Allen Head Bolt 2 CE3.2-708
709 M10 x 94mm Bolt 2 CE3.2-709
710 M8 x 65mm Allen Head Bolt 2 CE3.2-710
711 M8 x 23mm Bolt 6 CE3.2-711
712 M10 x 45mm Allen Head Bolt 2 CE3.2-712
713 M10 x 45mm Screw 2 CE3.2-713
714 M6 x 14mm Allen Head Bolt 8 CE3.2-714
715 M6 x 12mm Allen Head Bolt 4 CE3.2-715
716 Fixing Inserts 12 CE3.2-716
717 M6 Nylon Nut 8 CE3.2-717
718 M8 Nylon Nut 5 CE3.2-718
1 CE3.2-703
6
No. Description Qty. Order No.
719 M14 Nut 2 CE3.2-719
720 M10 Nylon Nut 4 CE3.2-720
721 M12 Nut 1 CE3.2-721
722 ID 8mm Curve Washer 4 CE3.2-722
723 26x 10 x 3 mm Washer 2 CE3.2-723
724 20 x 10 x 5 mm Curve Washer 2 CE3.2-724
725 M4 x 45mm CAP Screw 1 CE3.2-725
726 M4 x 19mm Hard Screw 38 CE3.2-726
727 M4 x 10mm Screw 12 CE3.2-727
728 Φ3 x 16mm Screw 8 CE3.2-728
729 M10 Cap Nut 2 CE3.2-729
730 M4 x 50mm Bolt 1 CE3.2-730
731 ID 10mm Curve Washer 2 CE3.2-731
732 M4 x 19mm Screw 8 CE3.2-732
733 M6 x 20mm Bolt 4 CE3.2-733
734 M8x20 mm Screw 4 CE3.2-734
735 M8 Nut 2 CE3.2-735
736 ID 8mm Washer 2 CE3.2-736
737 ID 6.5x20x2 2 CE3.2-737
738 ID 10 Curve Washer 2 CE3.2-738
739 M3x8 mm Screw 2 CE3.2-739
740 Magnet Sensor Base 1 CE3.2-740
741 ID 6mm Washer 1 CE3.2-741
742 M6x35mm Bolt 1 CE3.2-742
743 M6 Nut 1 CE3.2-743
744 M5x10mm Bolt 8 CE3.2-744
745 ID 6.5x30x2.5 Washer 2 CE3.2-745
746 ID 10x20x2 Washer 2 CE3.2-746
747 M8x8 mm Bolt 2 CE3.2-747
748 M10x37 mm Bolt 2 CE3.2-748
749 ID 6.5x13x2 Washer 2 CE3.2-749
750 M4.2x25 mm 2 CE3.2-750
751 M5x15 mm Screw 2 CE3.2-751
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CE 3.2 ELLIPTICAL TRAINER
7

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
106
102
108
205
202
203
101
204
107
103
104
203
202
201
731
709
729
733
709
731
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CE 3.2 ELLIPTICAL TRAINER

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
8
305
732
306
719
320
708
710
732
102
303
317
313
315
310
311
301
312
309
728
313
308
321
726
316
314
728
307
732
728
726
314
313
321
311
312
315
708
309
313
719
320
302
316
722
310
317
308
728
710
304
307
306
305
732
732
319
732
749
722
318
750
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319
750
318
749
CE 3.2 ELLIPTICAL TRAINER

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
9
409
715
715
718
415
737
736
726
404
414
417
735
734
706
705
402
412
413
716
405
705
408
717
403
419
417
407
404
412
726
406
41 8
707
320
701
726
320
701
413
407
412
735
718
309
404
418
401
736
734
409
706
419
414
415
737
405
705
715
408
717
40 6
404
70 7
403
412
715
726
417
716
417
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CE 3.2 ELLIPTICAL TRAINER
10

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
530
718
528
715
705
705
504
745
747
518
503
502
506
748
712
704
533
711
517
507
725
744
713
514
720
726
508
509
746
704
724
720
712
529
527
521
741
744
702
532
526
738
743
519
525
723
520
747
531
748
518
721
503
715
745
501
524
522
730
716
523
751
534
748
738
521
742
736
744
514
515
705
703
516
517
506
507
726
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CE 3.2 ELLIPTICAL TRAINER
11

PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
727
727
726
604
727
726
72 6
603
602
716
601
726
726
605
727
727
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CE 3.2 ELLIPTICAL TRAINER
12

ASSEMBLY

STEP 1:
A. First make sure to connect the Wire Harness – Middle (204) and
Wire Harness – Lower (522) as shown below.
B. Attach the Front Upright Frame (201) to the Frame (501) and
secure using two M10 x 94 mm Bolts (709), two ID 10mm Curve Washers (731) and two M10 Nuts (729).
NOTE:
Make sure the wire is recessed into the frame, do not trap the wire.
709x 2
729 x 2
731 x 2
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