Smooth Fitness CE-3.0 User Manual

USER’S MANUAL

SMOOTH CE-3.0 ELLIPTICAL TRAINER

USER WEIGHT LIMITATION: 350lbs(160kgs).
REV 12/27/11
2 SMOOTH CE3.0 ELLIPTI CAL TRAINER

PREASSEMBLY

For future service or related questions:
the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes.
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth Fitness Elliptical Trainer.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________ Open the boxes: You are now ready to open
Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.
Gather your tools: Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble
the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free. Clear your work area: Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from
anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend: Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when
assembling this product. User Weight Limitation: Please note that there is a weight limitation for this product. If you weigh more than 350lbs. it is not recommended that you use this
product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.
PACKAGING
Environmentally friendly, recyclable materials
Outer packaging of the cardboard Form parts of foamed, CPC-free polystyrene(PS)
— Foils and bag of polyethylene (PE) — Tension bands of polypropylene (PP)
DISPOSAL Please undertake environmentally friendly disposal.
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COMPLETE PARTS LIST

Part Number
Name&specification
Qty
CE-30i-1
computer
1
CE-30i-2
computer screw
4
CE-30i-3
handlebar end cap
2
CE-30i-4
handlebar tube
1
CE-30i-5
Fixed handlebar foam
2
CE-30i-6
handle pulse
2
CE-30i-7
handle pulse line
2
CE-30i-8
curved washer OD20*ID8.5*1.5T
2
CE-30i-9
Inner hexagon M8*20 Screw
30
CE-30i-10
console support tube
1
CE-30i-11
fixed handlebar cover-R
1
CE-30i-12
fixed handlebar cover-L
1
CE-30i-13
screw M4*20
17
CE-30i-14
Flat washer OD20*ID8.5*1.5T
22
CE-30i-15
Spring washer M8*2.0T
28
CE-30i-16
computer wire upper section
1
CE-30i-17
computer wire lower section
1
CE-30i-18
action handlebar cover –rear
2
CE-30i-19
R12 bearing
12
CE-30i-20
action handlebar tube-L
1
CE-30i-21
screw M5*16
34
CE-30i-22
front stabilizer cover
2
CE-30i-23
Flat head M6*16 screw
10
CE-30i-24
Spring washer M6*1.5T
10
CE-30i-25
Flat washer OD16*ID6.5*1.5T
10
CE-30i-26
transport wheel axle
1
CE-30i-27
Transport wheel
1
CE-30i-28
action handlebar tube –R
1
CE-30i-29
action handlebar end cap
2
CE-30i-30
action handlebar foam
2
CE-30i-31
action handlebar cover –front
2
CE-30i-32
Flat washer OD22*ID8.5*2.0T
2
CE-30i-33
computer post cover end hook
1
CE-30i-34
computer post cover
1
CE-30i-35
water bottle holder
1
4 SMOOTH CE3.0 ELLIPTI CAL TRAINER

COMPLETE PARTS LIST

Part Number
Name&specification
Qty
CE-30i-36
main frame cover fixing plate
10
CE-30i-37
screw M4*20
3
CE-30i-38
cover –Right
1
CE-30i-39
main frame cover front cov er
1
CE-30i-40
motor
1
CE-30i-41
motor cable
1
CE-30i-42
M10*1.5*10T nut
13
CE-30i-43
C style button (12)
2
CE-30i-44
Flat washer OD20*ID10.5*2.0T
14
CE-30i-45
flywheel axes
1
CE-30i-46
6001 bearing
2
CE-30i-47
flywheel
1
CE-30i-48
Magnetic assembly
1
CE-30i-49
screw M5*30
1
CE-30i-50
M5 nut
2
CE-30i-51
magnet spring
1
CE-30i-52
connecting bar axle
2
CE-30i-53
C style button (17)
4
CE-30i-54
M10 (Subtense 17) nut
2
CE-30i-55
2203-R5ZZbearing
2
CE-30i-56
connecting bar tube
1
CE-30i-57
connecting bar cover-R
2
CE-30i-58
connecting bar cover -L
2
CE-30i-59
Right and left rear stabilizer end cap
6
CE-30i-60
main frame
1
CE-30i-61
M6*1.0*6T nut
8
CE-30i-62
Crank Pulley
1
CE-30i-63
powder bushing
1
CE-30i-64
C style button (19)
2
CE-30i-65
crank axle set
1
CE-30i-66
screw M6*18
4
CE-30i-67
belt
1
CE-30i-68
crank arm -left
1
CE-30i-69
pedal axes gap bushing
2
CE-30i-70
screw 5/16-18*25
2
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COMPLETE PARTS LIST

Part Number
Name&specification
Qty
CE-30i-71
pedal axle sleeve
2
CE-30i-72
power cable
1
CE-30i-73
sensor wire
1
CE-30i-74
roller track support cover –middle
1
CE-30i-75
aluminum roller track
2
CE-30i-76
roller track cover –rear
1
CE-30i-77
roller track support tube
1
CE-30i-78
screw M10*68
2
CE-30i-79
Spring washer M10*2.0T
2
CE-30i-80
Arc washer OD20*ID10.5*2.0T
2
CE-30i-81
crank arm -right
1
CE-30i-82
screw M10*25
8
CE-30i-83
pedal –right
1
CE-30i-84
Transport handle foam
1
CE-30i-85
Transport handle
1
CE-30i-86
M8*1.25*8T nut
1
CE-30i-87
J screw
1
CE-30i-88
pedal arm tube –right
1
CE-30i-89
M10*1.5*6.35T(subtense 17) nut
2
CE-30i-90
pedal fixing plate
2
CE-30i-91
pedal axle bushing
2
CE-30i-92
main frame cover –left
1
CE-30i-93
tension wheel bushing
1
CE-30i-94
tension wheel gap bushing
1
CE-30i-95
Flat washer OD25*ID19.5*1.5T
1
CE-30i-96
tension wheel bracket
1
CE-30i-97
washer flat
1
CE-30i-99
pedal arm tube-L
1
CE-30i-100
pedal –L
1
CE-30i-101
Round head M5*10 screw
10
CE-30i-102
roller cover
2
CE-30i-103
roller
2
CE-30i-105
roller shaft bushing
2
CE-30i-106
connecting bar –L
1
CE-30i-107
protect line
2
CE-30i-108
adaptor
1
6 SMOOTH CE3.0 ELLIPTI CAL TRAINER

PARTS DIAGRAM

MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
1 2
7
107
4
16
34
33
11
13
22
21
21
22
13 18
28
13 31
58
13
57
9
1514
13
57
58
13 18
13
31
32
9
15
101
102
102
101
9
15 14
21
74
9 15
8
2176
21
85
77
78
82
100
44 42
20
10
8
9
15
12
89
44
82
44 42
83
89
44
9
15
14
42 79
80
88
99
17
105
105
54
54
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PARTS DIAGRAM

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
8 SMOOTH CE3.0 ELLIPTI CAL TRAINER

ASSEMBLY

STEP 1: Attach the Rear Roller Track Support Tube Cover and Transport Handle
(A) Attach the rear stabilizer cover to the roller track supp or t t ube (77) and secure with 4x M5*16(21) screws. (B) Insert the transport handle through the top of rear stabilizer cover, then secure it with 2x M8*20(9) screws, 2 x M8*2.0T(15) spring was her s and 2 x OD20*ID8.5*1.5T (8) cur ved washers. (C) Tighten all bolts and scr ew s now.
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ASSEMBLY

STEP 1: Attach the Roller Track Support Tube to the Main Frame
(E) Tighten all bolts and sc rews now
21
74
22
21
21
22
60
42 79 80
78
77
(A) Attach the roller track support tube (77) to the main frame (60) and secure with 2 x M10*68(78) bolts, insert the bolts through the frame then attach 2x OD20*ID10.5*2.0T curved washers (80), 2 x M10*2.0T spring washers (79), and 2 x M10*1.5*10T nut (42). Tighten the bolts now. (B) Place the middle roller track support tube cover –middle (74) over the roller track support tube (77) and secure it with 2 x M5*16(21) screws. (C) Place the left front sta bilizer bar cover (21) over t he front stabilizer and secure it with 2 x M5*16(21) screw s. (D) Repeat the above pro cess f or t he r ight front stabilizer bar cover(22)
10 SMOOTH CE3.0 ELLIPTI CAL TRAINER

ASSEMBLY

STEP 2: Attach the Action Handlebars and Covers
13 18
13
31
13 18
28
13
31
32
9
15
20
Action Handlebar axle
(A) Slide the right handlebar on to the action handlebar axle. Secure the action handlebar t o the axle with 1 x M8*2.0T bolt (9), 1 x M8*2 . 0T spr i ng washer (15) and 1 x OD22*ID8.5*2.0T flat washer ( 32) . Tig hten all bolts now
Place the front and rear act ion handle bar covers around the pivot joint and secure w ith 1 x M8*20(13) screw
(B) (C) Repeat the above pro cess for the left side
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ASSEMBLY

STEP 3: Attach the Left and Right Pedal Arms, Connecting Tubes and Covers
(F) Repeat the above processes for the left side.
4a
4e
4b
4a
4d
4c
101
102
89
44
9
15
14
88
9
15
14
102
102
89
44 99
56
106
60
28
77
58
13
57
13
57
58
105
105
54
54
Crank arm bracket
9
15
14
103
77
101
105
9
14
13
57
58
(A) Rotate the crank arm of the e ll iptical so the pedal arm (88) can be attached to the crank arm. (see diagram 4a and 4b) (B) Secure the right pedal ar m to t he cr ank arm with 1 x OD20*ID10.5*2.0T flat washer (44) and M10*1.5*6.35T Nut (89) Tighten all bolts now. (C) Attach the connecting tube (56) to the right action handlebar (28) (see diagr am 4c).Secure the arm wit h 2 x M8*20 bolt (9), 2 x M8*2.0T spring was her (15) and 2 x OD20*ID8.5*1.5T flat washer (14) (see diagram 4c) (D) Put the left and right conne cting tube covers (58 & 57) over the connecting tube / ac t ion handlebar joint ( see diagram 4d) Secure the cov er s together with 5 x M4*20 screws (13) (E) Position the pedal arm r oller on to the aluminum roller tr ack (see diagram 4e). remov e t he M8*20 bolt (9), OD20*ID8.5*1.5T flat washer (14) and M5*10 screw (101), Install the reta ining loop from under the roller track support tube (77) and line line up t he holes on the retaining loop a nd the roller bolt holes (previously removed). Then reinsert the M8*20 bolt (9), OD20*ID8.5*1.5T flat washer ( 14) and M5*10 screw (101), to secure both the retaining loop and the roller . Ful ly tighten all bolts now.
89
44
88
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