Grill & Smoker
PS9900
Conforms to ANSI STD Z21.58b-2012
OUTDOOR COOKING GAS APPLIANCE
DANGER
Tools needed for assembly:
Phillips screwdriver, Pliers or Adjustable Wrench
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flames.
3.Open lid.
4.If odor continues, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
1.Never operate this appliance unattended.
2.Never operate this appliance within 10 ft (3.0 m) of any structure, combustible material or other gas cylinder.
3.Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4.Do not fill cooking vessel beyond maximum fill-line.
5.Never allow oil or grease to get hotter than 400°F or 200°C. If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
6.Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115°F (45°C) or less.
7.If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
WARNING
For Outdoor Use Only (outside of any type of enclosure)
WARNING
If you smell gas –
●Turn off the gas supply to the appliance
●Extinguish any and all open flames
●Open the Lid of the Grill
●If the odor remains, stay away from the grill and notify your gas supplier and/or the Fire Department.
DANGER
●Never use the gas or charcoal grill for INDOOR cooking or heating
●Never use the grill on or in a boat or recreational vehicle
The combustion fumes from either the gas or charcoal grill are toxic and can cause severe illness and possibly death.
WARNING
The combustion of Propane gas can yield the formation of chemical compounds known in the state of Califor-
nia U.S.A., to cause birth defects
cancer and other serious health matters.
WARNING
●Do not use or store gasoline, kerosene, alcohol, or other flammable liquids or vapors in the vicinity of this appliance or any other appliance.
●Any LP Gas Cylinder NOT connected for use with the appliance, shall not be stored in the same vicinity of this or any other appliance.
A LP Propane Gas Cylinder is needed for operating the gas side of this grill.
The LP Gas Cylinder is NOT included.
This gas grill is only intended for Domestic use, not to be used for any commercial purpose.
WARNING
Read this installation manual before assembling or servicing this appliance.
Failure to follow these instructions may result in an faulty installation, which could cause damage to property, personal injuries or even death.
IMPORTANT
Save these instructions after reading them in case you need to refer to them in the future.
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Read all safeguards and assembly instructions before assembling and operating your grill/smoker.
Before assembling your new grill/smoker, unpack all the parts from the box. Carefully remove all packing material and lay out all the parts for easy access and identification. Do not discard the carton or packaging until your smoker is fully assembled and operating to your satisfaction.
In order to properly assemble your smoker, you will only need two tools:
●Phillips head screwdriver
●Pliers or adjustable wrench (tools not included)
The grill/smoker is heavy and must be moved around during assembly and before use. Be sure to have a friend help.
Outdoor Leisure Products, Inc.
5400 Doniphan Drive
Neosho, MO 64850
Toll Free: 866-475-5180 Website: www.olp-inc.com
8:30am to 4:30pm, Central Time Monday through Friday
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1.The installation of this grill must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 / NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B 149.2, or The Standard for recreational Vehicles, ANSI 119.2 / NFPA, and CSA Z240 RV Series, Recreational Vehicle Code, as Acceptable.
2.The Gas Grill side of the PS9500 is for use with LP (Propane) Gas ONLY! LP Gas Cylinder is NOT included with the Grill.
3.Never use lighter fluid, gasoline, kerosene, or alcohol for lighting the gas grill.
4.The LP Gas supply Cylinder used must be constructed and marked in accordance with the Specifications of the U.S. Department of Transportation (D.O.T.) or The Standard for
Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, CAN/CSA-B339, as applicable. It MUST be provided with a Listed Overfilling
Device. Only use 20 pound cylinders that have a type 1 cylinder connection device compatible with the Connection for Outdoor Cooking Appliances.
5.The LP gas cylinder must be arranged for vapor withdrawal, purging and have an overfilling prevention device.
6.LP Gas Cylinders must be stored outdoors, out of the reach of children, and must not be stored in a building, garage or any other enclosed area.
7.The Pressure regulator and Hose Assembly supplied with the Grill, must be
used. Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer.
8.The LP Gas Cylinder must include a collar to protect the cylinder valve. Do not obstruct the ventilation opening of the cylinder enclosure.
9.Do not store a spare LP Gas Cylinder under or near this grill.
10.Never fill the LP Gas Cylinder beyond 80% full. For vapor withdrawal /purging, the cylinder should be in the upright position.
11.This outdoor cooking gas appliance must only be used outdoors, and must not be used in a building, garage or any enclosed area
12.The following distances for proper clearance must be maintained :
●Minimum distance from back and sides of the outdoor cooking gas appliance to walls is 36" ( 1 meter )
●Do not use under any overhead combustible constructions
●For outdoor use only
●Remove LP Gas Cylinder from grill if storing grill indoors
13.This outdoor cooking gas appliance is not intended to be installed in or on boats
14.Inspect the Gas Hose before each use. If the Hose has any leak, cut or wear, it must be replaced BEFORE using the grill
15.Do not try to move the grill while either gas, charcoal or smoker firebox is lit.
16.Wait one hour minimum before touching any metal parts, until they are cool.
17.NEVER leave the grill unattended when in use.
18.Keep children and pets away from the grill when in use.
19.Note: Grease Drip Trays and Grease Cup should be emptied and cleaned after each use to prevent flare – ups and /or grease fires.
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING
DEATH OR SERIOUS INJURIES MAY OCCUR!
READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!
YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
●The GRILL is for outdoor use only!
●Do NOT use this grill for other than its intended purpose.
●Do not leave grill unattended when in use.
●Do not use gasoline, kerosene or alcohol for lighting charcoal, use of any of these or similar products may cause an explosion possibly leading to severe bodily harm.
●Never operate this grill under any overhead roof covering, awning or overhang. Never use inside an enclosed area such as screen patios, garages, buildings or tents.
●Keep the area clear of all flammable liquids, combustible material including but not limited to wood, dry plants including grass, brush, paper, and canvas.
●Grill is HOT while in use and after use – Avoid touching hot surfaces. Always wear protective gloves or mitts when operating the smoker.
●Keep children and pets away from the grill at all times.
●Do not allow anyone to conduct activities around the grill during or following its use until the unit has cooled. The grill is hot during operation and remains hot for a period of time following its use.
●Always wear shoes and protective clothing during operation of this smoker.
●Never use glassware, plastic, or ceramic cookware in this grill.
●The firebox lid will be extremely hot.
●When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen, close the lid and dampers to suffocate the flame.
●Do not use water to extinguish grease fires.
DANGER
●Do not move the unit while it is being used.
●Do not use in windy conditions.
●Use caution when opening the lid, as hot stream or a flame flare-up could cause burns.
●Before each use, make sure the unit is in good working condition.
●Use caution after the fire has been extinguished, the surface will remain hot for some time.
●Be sure all charcoals are cold before emptying, if necessary pour water on coals before moving grill.
●Store the grill out of reach of children and in a dry location when not in use.
●Check grease and or ash level in ash pan often and empty. Use extreme caution as the smoker, and metal ash pan will be hot.
●When opening the lids, keep hands, face and body a safe distance from hot steam and flame flare-ups.
●Do not allow charcoal and or wood to rest on the walls of the firebox and cooking chamber. Doing so will greatly reduce the life of the metal and finish of you smoker.
●Close lids and all dampers to suffocate flame.
●Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from smoker.
●Use caution when lifting or moving smoker to prevent strains and back injuries.
●Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER. READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS PRIOR TO ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
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PS9900 Parts List
Note: For assistance, including missing or damaged parts, call toll free - 866-475-5180 from 8:30 am - 4:30 pm Central Time, Monday - Friday
Hardware Pack
Item |
Quantity |
Description |
1 |
108 |
M6X15 Combo Head Bolts |
2 |
2 |
M6X30 Combo Head Bolts |
3 |
5 |
ST4.0*10 Combo Head Screws |
4 |
14 |
M6 KEPS Nuts |
5 |
2 |
Hinge Pins |
6 |
2 |
R Clips |
7 |
1 |
AA Battery |
8 |
1 |
M6 Metal Lock Nut |
9 |
1 |
Wheel Wrench |
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PS9900 Parts List
Item NO. |
Quantity |
Description |
Part No. |
1 |
1 |
Gas And Charcoal Cabinet With Lids |
PS9900-01 |
2 |
3 |
Burner Tubes With Ignition Electrodes |
47183T-02 |
3 |
1 |
HVR Cover |
47183T-03 |
4 |
1 |
Control Panel Assembly |
47183T-04 |
5 |
1 |
Sear Burner Housing and Lid Assembly |
PS9500-05 |
6 |
1 |
Firebox Housing. |
47183T-06 |
7 |
4 |
Locking Caster Wheels |
TR007 |
8 |
12 |
Handle StandOff |
TR008 |
9 |
2 |
Long Handle Tube |
TR009 |
10 |
1 |
Smoke Stack Assembly |
TR010 |
11 |
1 |
Sear Burner Cooking Grid |
47183T-11 |
12 |
2 |
Charcoal Cooking Grids |
PS9900-12 |
13 |
2 |
Side Drip Tray Guides |
47183T-13 |
14 |
1 |
Center Drip Tray Guide |
47183T-14 |
15 |
1 |
Firebox Support Bracket |
TR015 |
16 |
1 |
Firebox Door Handle |
TR016 |
17 |
4 |
Short Handle Tube |
TR017 |
18 |
1 |
Firebox Wood Rack |
47183T-18 |
19 |
1 |
Charcoal Tray Lift Handle |
TR019 |
20 |
1 |
Hose,Valves and Regulator (HVR) |
47183T-20 |
21 |
1 |
Charcoal Tray |
47183T-21 |
22 |
1 |
Firebox Cooking Grid |
47183T-22 |
23 |
1 |
Sear Burner |
PS9900-23 |
24 |
3 |
Heat Tents |
47183T-24 |
25 |
1 |
Gas Grill Lid Heat Shield |
47183T-25 |
26 |
1 |
Left Rear Leg - Yellow Label # 3 |
47183T-26 |
27 |
1 |
Left Front Leg - Green Label # 4 |
47183T-27 |
28 |
1 |
Charcoal Drip Tray |
TR028 |
29 |
1 |
Matchlighter and chain |
TR029 |
30 |
1 |
Gas Drip Tray |
47183T-30 |
31 |
1 |
Removable Grease Cup |
47183T-31 |
32 |
1 |
Rear Vertical Support |
47183T-32 |
33 |
1 |
Front Vertical Support |
47183T-33 |
34 |
1 |
Cylinder Retainer Wire |
47183T-34 |
35 |
1 |
Warming Rack |
TR035 |
36 |
1 |
Damper Knob |
TR036 |
37 |
1 |
Sear Burner Gas Valve Knob |
TR037 |
38 |
1 |
Cart Front Panel |
47183T-38 |
39 |
1 |
Bottom Shelf |
47183T-39 |
40 |
1 |
Lower Condiment Front Mesh |
47183T-40 |
41 |
2 |
Heat Indicators with wing nut and washer |
TR041 |
42 |
1 |
Middle Condiment Rack |
47183T-42 |
43 |
1 |
Cart Left Side Panel |
47183T-43 |
44 |
1 |
Right Front Leg - Blue Label # 2 |
47183T-44 |
45 |
1 |
Right Rear Leg - White Label # 1 |
47183T-45 |
46 |
1 |
Middle Mesh Shelf |
47183T-46 |
47 |
2 |
Gas Cooking Grids |
PS9900-47 |
48 |
1 |
Hardware Blister Pack |
47183T-47 |
49 |
1 |
Instruction Manual |
PS9900-49 |
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Assembly
Note: Carefully cut the straps holding the carton together. Cut the carton sleeve so that it can lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make sure you HAVE all the parts. If anything is damaged or missing, contact our toll free number: 866-475-5180. Discard all packing material in a safe and recyclable manner. Save this Assembly Manual for future reference.
Note: “ Do not tighten any bolts until instructed to do so at a later date” Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
Step 1 |
|
Step 1: Front Leg Assembly |
Right Front Leg #2 |
Left Front Leg #4 |
Locate: Cabinet and Lid Assembly, Left |
|
|
Front Leg #4, and Right Front Leg #2 |
|
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and (7) M6x15 bolts. |
Note: Each Leg will have an identification label. Do not tighten any bolts until instructed to do so later in the assembly. (After you complete step 14)
Procedure: Position Cabinet Upside Down as shown in Fig. 1 and attach the Left Front Leg using (3) M6x15 bolts and the Right Front leg using (4) M6x15 bolts, as shown in Fig. 1.
Fig. 1
Assembly
Step 2
Right Rear Leg #1
Left Rear Leg #3
#2
#4
Fig. 2
Step 2: Rear Leg Assembly
Locate: Left Rear Leg #3 and Right Rear Leg #1 and (6) M6x15 bolts
Procedure: Attach Left Rear Leg using (2) M6x15 bolts and Right Rear Leg using (4) M6x15 bolts, as shown in Fig. 2.
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Assembly
Step 3 |
Fig. 3 |
Step 3: Assembly of the Cart Left Side |
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Panel: |
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||
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Locate: Locate the Cart Left Side Panel and |
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|
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(4) M6x15 Bolts and the Assembled Grill |
|
|
|
Procedure: Refer to Fig. 3 and slide the |
|
|
|
Panel into position on the Left Side of the |
|
|
|
Grill, inside the Legs. Fasten to the Legs us- |
|
|
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ing (4) M6x15 bolts. Do not fully tighten |
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bolts. |
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Note: The Bent Sides (Flanges) must face |
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inward! The large hole for the gas hose |
|
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should be positioned closer to the Grill |
|
|
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Cabinet assembly. |
Bent Side
Assembly
Step 4 |
Fig. 4A |
|
Fig. 4B
Fig. 4C
Fig. 4D
Step 4: Assemble the Side Drip Tray Guides
Locate: (2) Side Drip Tray Guides, (1) Center Drip Tray Guide and (10) M6x15 bolts.
Procedure: Place a side Drip Tray Guide inside the Left Side Legs, as shown in Fig. 4A and fasten with (4) M6x15 bolts. Place a Side Drip Tray Guide inside the Right Side Legs, and fasten with (4) M6x15 bolts. From in front of the Grill, find the threaded hole on the underside of the Cabinet and partially insert an M6x15 bolt as shown in Fig. 4B. Position the Center Drip Tray Guide so that the “keyhole” fits over the partially installed bolt – refer to Fig. 4C. Then gently push the Guide towards the back of the Grill Cabinet so that the Tab of the Guide, fits over the threaded hole in the lower back side of the Cabinet and fasten with an M6x15 bolt as shown in Fig. 4D. Now, tighten the M6x15 bolt that is partially installed at the front of this Center Guide.
Assembly
Step 5: Caster Wheels Assembly
Step 5
Locate: Bottom Shelf and (4) Locking
Caster Wheels
Procedure: Refer to Fig. 5, and screw a Caster Wheel into each of the (4) corners of the bottom of the Bottom Shelf. Then, using the wrench, tighten the nut holding the Caster wheel securely.
Fig.5
Step 6
Step 6: Bottom Shelf Assembly
Locate: Cabinet Assembly with Legs and Bottom Shelf Assembly with Caster Wheels and (8) M6x15 bolts.
Procedure: Refer to Fig. 6 and with the Cabinet Assembly STILL upside down, attach the Bottom Shelf assembly using (2) M6x15 bolts at each Leg.
Fig.6
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