Grill
HC4518L
Conforms to ANSI STD Z21.58b-2012
OUTDOOR COOKING GAS APPLIANCE
DANGER
Tools needed for assembly:
Phillips screwdriver, Pliers or Adjustable Wrench
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flames.
3.Open lid.
4.If odor continues, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
1.Never operate this appliance unattended.
2.Never operate this appliance within 10 ft (3.0 m) of any structure, combustible material or other gas cylinder.
3.Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4.Do not fill cooking vessel beyond maximum fill-line.
5.Never allow oil or grease to get hotter than 400°F or 200°C. If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
6.Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to
115°F (45°C) or less.
7.If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
WARNING
For Outdoor Use Only (outside of any type of enclosure)
WARNING
If you smell gas –
●Turn off the gas supply to the appliance
●Extinguish any and all open flames
●Open the Lid of the Grill
●If the odor remains, stay away from the grill and notify your gas supplier and/or the Fire Department.
WARNING
●Do not use or store gasoline, kerosene, alcohol, or other flammable liquids or vapors in the vicinity of this appliance or any other appliance.
●Any LP Gas Cylinder NOT connected for use with the appliance, shall not be stored in the same vicinity of this or any other appliance.
●A LP Propane Gas Cylinder is needed for operating the gas side of this grill.
●The LP Gas Cylinder is NOT included.
●This gas grill is only intended for
Domestic use, not to be used for any commercial purpose.
DANGER
●Never use the gas or charcoal grill for INDOOR cooking or heating
●Never use the grill on or in a boat or recreational vehicle
The combustion fumes from either the gas or charcoal grill are toxic and can cause severe illness and possibly death.
2
WARNING
The combustion of Propane gas can yield the formation of chemical compounds known in the state of Califor-
nia U.S.A., to cause birth defects
cancer and other serious health matters.
WARNING
Read this installation manual before assembling or servicing this appliance.
Failure to follow these instructions may result in an faulty installation, which could cause damage to property, damage personal injury or death.
IMPORTANT
Save these instructions after reading them in case you need to refer to them in the future.
WARNING
CALIFORNIA PROPOSITION 65
1.Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
2.This product contains chemicals, including lead and lead compounds, known to the State of California to case cancer, birth defects, and other reproductive harm.
Wash your hands after handling this product.
Read all safeguards and assembly instructions before assembling and operating your grill.
Before assembling your new grill, unpack all the parts from the box. Carefully remove all packing material and lay out all the parts for easy access and identification. Do not discard the carton or packaging until your grill is fully assembled and operating to your satisfaction.
In order to properly assemble your grill, you will only need two tools:
●Phillips head screwdriver
●Pliers or adjustable wrench (tools not included)
The grill is heavy and must be moved around during assembly and before use. Be sure to have a friend help.
Outdoor Leisure Products, Inc.
5400 Doniphan Drive
Neosho, MO 64850
Toll Free: 866-475-5180 Website: www.olp-inc.com
8:30am to 4:30pm, Central Time
Monday through Friday
3
SAFETY WARNINGS
1.The installation of this grill must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 / NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B 149.2, or The Standard for recreational Vehicles, ANSI 119.2 / NFPA, and CSA Z240 RV Series, Recreational Vehicle Code, as Acceptable.
2.The Gas Grill side of the grill is for use with LP (Propane) Gas ONLY! LP Gas Cylinder is NOT included with the Grill.
3.Never use lighter fluid, gasoline, kerosene, or alcohol for lighting the gas grill.
4.The LP Gas supply Cylinder used must be constructed and marked in accordance with the Specifications of the U.S. Department of Transportation (D.O.T.) or The Standard for Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, CAN/CSA-B339, as applicable. It MUST be provided with a Listed Overfilling Device. Only use 20 pound cylinders that have a type 1 cylinder connection device compatible with the Connection for Outdoor Cooking Appliances.
5.The LP gas cylinder must be arranged for vapor withdrawal, purging and have an overfilling prevention device.
6.LP Gas Cylinders must be stored outdoors, out of the reach of children, and must not be stored in a building, garage or any other enclosed area.
7.The Pressure regulator and Hose Assembly supplied with the Grill, must be used. Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer.
8.The LP Gas Cylinder must include a collar to protect the cylinder valve.
9.Do not store a spare LP Gas Cylinder under or near this grill.
10.Never fill the LP Gas Cylinder beyond 80% full. For vapor withdrawal /purging, the cylinder should be in the upright position.
11.This outdoor cooking gas appliance must only be used outdoors, and must not be used in a building, garage or any enclosed area.
12.The following distances for proper clearance must be maintained :
●Minimum distance from back and sides of the outdoor cooking gas appliance to walls is 36" ( 1 meter )
●Do not use under any overhead combustible constructions
●For outdoor use only
●Remove LP Gas Cylinder from grill if storing grill indoors
13.This outdoor cooking gas appliance is not intended to be installed in or on boats.
14.Inspect the Gas Hose before each use. If the Hose has any leak, cut or wear, it must be replaced BEFORE using the grill.
15.Do not try to move the grill while either gas or charcoal chamber is lit.
16.Wait one hour minimum before touching any metal parts, until they are cool.
17.NEVER leave the grill unattended when in use.
18.Keep children and pets away from the grill when in use.
19.Note: Grease Drip Trays and Grease Cup should be emptied and cleaned after each use to prevent flare – ups and /or grease fires.
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING
DEATH OR SERIOUS INJURIES MAY OCCUR!
4
READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!
YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND
SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
●The GRILL is for outdoor use only!
●Do NOT use this grill for other than its intended purpose.
●Do not leave grill unattended when in use.
●Do not use gasoline, kerosene or alcohol for lighting charcoal, use of any of these or similar products may cause an explosion possibly leading to severe bodily harm.
●Never operate this grill under any overhead roof covering, awning or overhang. Never use inside an enclosed area such as screen patios, garages, buildings or tents.
●Keep the area clear of all flammable liquids, combustible material including but not limited to wood, dry plants including grass, brush, paper, and canvas.
●Grill is HOT while in use and after use – Avoid touching hot surfaces. Always wear protective gloves or mitts when operating the smoker.
●Keep children and pets away from the grill at all times.
●Do not allow anyone to conduct activities around the grill during or following its use until the unit has cooled. The grill is hot during operation and remains hot for a period of time following its use.
●Always wear shoes and protective clothing during operation of this smoker.
●Never use glassware, plastic, or ceramic cookware in this grill.
●The cooking chamber lid will be extremely hot.
●When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen, close the lid and dampers to suffocate the flame.
●Do not use water to extinguish grease fires.
DANGER
●Do not move the unit while it is being used.
●Do not use in windy conditions.
●Use caution when opening the lid, as hot stream or a flame flare-up could cause burns.
●Before each use, make sure the unit is in good working condition.
●Use caution after the fire has been extinguished, the surface will remain hot for some time.
●Be sure all charcoals are cold before emptying, if necessary pour water on coals before moving grill.
●Store the grill out of reach of children and in a dry location when not in use.
●Check grease and or ash level in ash pan often and empty. Use extreme caution as the smoker, and metal ash pan will be hot.
●When opening the lids, keep hands, face and body a safe distance from hot steam and flame flare-ups.
●Do not allow charcoal and or wood to rest on the cooking chamber. Doing so will greatly reduce the life of the metal and finish of you smoker.
●Close lids and all dampers to suffocate flame.
●Never leave coals and ashes in grill unattended.
●Use caution when lifting or moving grill to prevent strains and back injuries.
●Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL. READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS PRIOR TO ASSEMBLING AND OPERATING YOUR GRILL.
SAVE THESE INSTRUCTIONS
5
HC4518L Parts List
Note: For assistance, including missing or damaged parts, call toll free - 866-475-5180 from 8:30 am - 4:30 pm Central Time, Monday - Friday
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Hardware Pack |
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Quantity |
Description |
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68 |
M6x12 Combo Truss Head Bolts, Black Nickel Plated |
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20 |
M6x35 Combo Truss Head Bolts, Black Nickel Plated |
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4 |
M5x10 Combo Truss Head Bolts, Black Nickel Plated |
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2 |
M6 KEPS Nuts, Black Nickel Plated |
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14 |
M4 Tapping Screws |
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30 |
M4x10 Combo Truss Head Bolts, Black Nickel Plated |
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R Clips |
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2 |
Nuts for Axle |
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2 |
Washers |
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2 |
Bushings for Axle |
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4 |
Lid Hinge Pins |
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2 |
Lifting Adjustable Handle Hinge Pins |
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1 |
AA Battery |
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6
HC4518L Parts List
Item No. |
Quantity |
Description |
Part No. |
1 |
1 |
Gas Grill Lid |
HC4518L-01 |
2 |
1 |
Charcoal Grill Lid |
HC4518L-02 |
3 |
1 |
Smoke Stack Lid |
HC4518L-03 |
4 |
1 |
Smoke Stack Assembly |
HC4518L-04 |
5 |
4 |
Top Hinge |
HC4518L-05 |
6 |
2 |
Heat Indicator |
TR041 |
7 |
2 |
Gas and Charcoal Grill Lid Handle Assembly |
HC4518L-07 |
8 |
3 |
Burner Supporting Bracket |
HC4518L-08 |
9 |
2 |
Warming Rack |
HC4518L-09 |
10 |
1 |
Charcoal Tray Assembly |
47183T-21 |
11 |
4 |
Cooking Grid |
HC4518L-11 |
12 |
3 |
Burner Heat Tent |
HC4518L-12 |
13 |
3 |
Stainless Steel Burner |
HC4518L-13 |
14 |
4 |
Control Knob |
TC3718-03 |
15 |
4 |
Control Knob Bezel |
HC4518L-15 |
16 |
4 |
Bottom Hinge |
HC4518L-16 |
17 |
1 |
Charcoal Tray Lifting System |
TR020 |
18 |
1 |
Electronic Igniter |
HC4518L-18 |
19 |
1 |
Damper Control Knob |
TR036 |
20 |
1 |
Middle Division Plate |
HC4518L-20 |
21 |
1 |
Gas Chamber Front Inner Panel |
HC4518L-21 |
22 |
1 |
Gas Chamber Left Inner Panel |
HC4518L-22 |
23 |
1 |
Side Burner Grate |
HC4518L-23 |
24 |
1 |
Side Burner Shelf |
HC4518L-24 |
25 |
1 |
Flexible Venturi Cover Plate |
HC4518L-25 |
26 |
1 |
Side Burner |
HC4518L-26 |
27 |
1 |
HVR Assembly |
HC4518L-27 |
28 |
1 |
Left Side Gas Grill Grease Tray Support Bracket |
1800CGS-21 |
29 |
1 |
Cart Rear Bracket |
HC4518L-29 |
30 |
1 |
Grease Tray |
HC4518L-30 |
31 |
1 |
Charcoal Grill Bottom Panel |
HC4518L-31 |
32 |
1 |
Charcoal Tray Adjustable Handle |
TR019 |
33 |
1 |
Gas and Charcoal Grill Cabinet Assembly |
HC4518L-33 |
34 |
1 |
Side Shelf |
HC4518L-34 |
35 |
2 |
Cart Side Top Bracket |
HC4518L-35 |
36 |
1 |
Right Rear Leg - White Label #1 |
HC4518L-36 |
37 |
1 |
Right Front Leg - Blue Label #2 |
HC4518L-37 |
38 |
1 |
Cart Front Bracket |
HC4518L-38 |
39 |
1 |
Bottom Shelf |
HC4518L-39 |
40 |
1 |
LP Gas Cylinder Wire Retainer |
HC4518L-40 |
41 |
1 |
Removable Grease Cup |
HC4518L-41 |
42 |
1 |
Left Rear Leg - Yellow Label #3 |
HC4518L-42 |
43 |
1 |
Left Front Leg - Green Label #4 |
HC4518L-43 |
44 |
1 |
Wheel Axle |
HC4518L-44 |
45 |
1 |
LP Gas Cylinder Bottom Support Brace |
HC4518L-45 |
46 |
2 |
Wheel |
HC4518L-46 |
47 |
1 |
Cart Right Bottom Bracket |
HC4518L-47 |
48 |
1 |
“U” Shape Bracket |
HC4518L-48 |
49 |
1 |
Match Holder and Chain |
TC3718-16 |
50 |
1 |
Right Side Gas Grill Grease Tray Support Bracket |
1800CGS-23 |
51 |
1 |
Hardware Blister Pack |
HC4518L-51 |
52 |
1 |
Instruction Manual |
HC4518L-52 |
7
Assembly
Note: Carefully cut the tape holding the carton together. Cut the carton so that it can lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make sure you HAVE all the parts. If anything is damaged or missing, contact our toll free number: 866-475-
5180. Discard all packing material in a safe and recyclable manner. Save this Assembly Manual for future reference.
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
Step 1
Fig. 1
Step 1: Assemble Top Hinges to the Gas Grill Lid
Locate: The Gas Grill Lid, (2) Top Hinges, (5) M6x35 bolts
Procedure:
Refer to Fig. 1, attach (2) Top Hinges to the Gas Grill Lid using (4) M6x35 bolts; Screw (1) M6x35 bolt to the right side of the Gas Grill Lid as shown.
Step 2 |
Step 2: Assemble Lid Handle Assembly |
to Gas Grill Lid |
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Locate: (1) Lid Handle Assembly, (4) M6x12 |
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bolts |
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Procedure: Refer to Fig. 2, attach the Lid Han- |
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dle Assembly to the Gas Grill Lid using (4) |
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M6x12 bolts as shown. |
Fig. 2
Step 3: Assemble Heat Indicator
Step 3
Locate: (1) Heat Indicator
Procedure:
Refer to Fig. 3, unscrew the wing nut and washer from (1) Heat Indicator.
Place (1) Heat Indicator into the area in the center of Gas Grill Lid and fasten in place with the washer and wing nut as shown.
Fig. 3
8
Assembly
Step 4 |
M6*35 |
M6*35 |
M6*12
Fig. 4
Step 5
Fig. 5A
Fig. 5B
Step 6
Fig. 6
Step 4: Attach Top Hinge and Lid Handle
Assembly to the Charcoal Grill Lid
Locate: Charcoal Grill Lid, (2) Top Hinges, (1) Lid Handle Assembly, (5) M6x35 bolts, (4) M6x12 bolts
Procedure: Refer to Fig. 4 and attach (2) Top Hinges to the Charcoal Grill Lid using (4) M6x35 Bolts; Screw (1) M6x35 Bolt to the left side of the Charcoal Grill Lid; Attach the Lid Handle Assembly to the Charcoal Grill Lid using (4) M6x12 Bolts as shown.
Step 5: Attach the Smoke Stack
Locate: (1) Smoke Stack Assembly, (1) Smoke Stack Lid, (2) M6x12 bolts and (2) M6 KEPS nuts
Procedure: Refer to Fig. 5A ,insert the Smoke Stack Assembly through the Lid from the inside as shown. Attach the Smoke Stack Assembly to the Lid with (2) M6x12 bolts inserted through the Lid from the OUTSIDE. Fasten the Smoke Stack Assembly to the Lid with (2) M6 KEPS nuts securely INSIDE the Lid. Rotate clockwise the Smoke Stack Lid to the Smoke Stack Assembly as shown in Fig. 5B.
Step 6: Assemble Heat Indicator
Locate: (1) Heat Indicator
Procedure:
Refer to Fig. 6, unscrew the wing nut and washer from (1) Heat Indicator.
Place (1) Heat Indicator into the area in the center of Charcoal Grill Lid and fasten in place with the washer and wing nut as shown.
9
Assembly
Step 7
Step 7: Assemble Bottom Hinges to the Gas and Charcoal Grill Cabinet Assembly
Locate: Gas and Charcoal Cabinet Assembly,
(4) Bottom Hinges, (8) M6x35 bolts
Procedure:
Refer to Fig. 7, attach (4) Bottom Hinges to the Gas and Charcoal Grill Cabinet Assembly us-
ing (8) M6x35 bolts as shown.
Fig. 7
Note: Do not tighten the bolts at this time.
Step 8 |
Step 8: Assemble Middle Division Plate |
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Fig. 8 |
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Locate: Middle Division Plate, (1) M4x10 bolt, |
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(1) M4 tapping screw |
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Procedure: |
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Attach the Middle Division Plate to the cabinet |
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back panel using (1) M4x10 bolt and (1) M4 |
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tapping Screw as shown as Fig. 8. |
M4*10 bolt |
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M4 tapping screw
Step 9 |
Step 9: Assemble Charcoal Grill Bot- |
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tom Panel |
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Fig. 9A
Locate: Charcoal Grill Bottom Panel, “U” Shape Bracket, (2) M5x10 bolts, (8) M4x10 bolts, (4) M4 tapping screws
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Procedure: |
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Refer to the Fig. 9A, place the Charcoal Grill |
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Bottom Panel into the bottom of cabinet. |
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Check if the Bottom Panel is interfering with |
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the Inside Plate as circle shown in Fig. 9B; If |
Fig. 9B |
yes, lift up the Inside Plate. |
10
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