Siemens S25 Service Manual

Page 1
Information and Communication Products
Communication Devices
S25(88)
Level 2.5
Repair Documentation
V 1.0
V1.0 Page 1 of 39 ICP CD ST
D. Schnoor
Page 2
Information and Communication Products
Communication Devices

1Introduction

The S25 is the first dualband handset (GSM-900 and GSM-1800) in the S-class. The S2588 is a special version for the asian market with the same hardware but a different Software.
The repairs for S25 and S2588 are identical unless otherwise noted.
This manual is intended to help you carry out repairs on level 2.5, meaning limited component repairs. Failure highlights are documented and should be repaired in the local workshops.
It must be noted that all repairs have to be carried out in an environment set up according to the ESD (Electrostatic Discharge Sensitive Devices) regulations defined in international standards.
If you have any questions regarding the repair procedures or spare parts do not hesitate to contact our technical support team in Kamp-Lintfort, Germany:
Tel.: +49 2842 95 4666 Fax: +49 2842 95 4302 e-mail: dominik.schnoor@klf.siemens.de
V1.0 Page 2 of 39 ICP CD ST
D. Schnoor
Page 3
Information and Communication Products
Communication Devices
Table of Contents:
1 INTRODUCTION................................................................................................................................................2
2 ANTENNA CONNECTOR
...................................................................................................................................................................................4
3 RINGER CONNECTOR
...................................................................................................................................................................................8
BOTTOM CONNECTOR (LUMBERG)
.................................................................................................................................................................................11
4 18ΜH COIL
.................................................................................................................................................................................15
5 ANTENNA SPRING
.................................................................................................................................................................................19
6 1,5 A FUSE
.................................................................................................................................................................................22
7 CARDREADER.................................................................................................................................................25
8 VIBRACONNECTOR.......................................................................................................................................28
9 SIDESWITCH MMI..........................................................................................................................................31
10 CONNECTOR MMI.......................................................................................................................................35
V1.0 Page 3 of 39 ICP CD ST
D. Schnoor
Page 4
Information and Communication Products
Communication Devices

2Antenna Connector

2.1Affected Units

2.1.1Type: S25

2.1.2Affected IMEIs / Date Codes: All / All

2.1.3Affected SW-Versions: All

2.1.4Fault Code for LSO reporting: 3ANC

2.2Fault Description

2.2.1Fault Symptoms for customers:

Network Search when using the external antenna (carkit) No location update possible on external antenna (carkit)

2.2.2Fault Symptom on GSM-Tester:

Output power problems on the external antenna No location update possible

2.2.3Component Information

The Antenna Connector is a mechanical switch operated by the RF plug of a carkit or, for testing purposes, of an RF clip. Normally the RF signal goes to and comes from the internal antenna. Whenever an RF plug is plugged into the antenna connector the connection to the internal antenna is openend and the connection to the external antenna socket is made. See drawing below.
V1.0 Page 4 of 39 ICP CD ST
D. Schnoor
Page 5
Information and Communication Products
Communication Devices

2.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined

2.4Repair Documentation

2.4.1Description of procedure:

2.4.1.1Diagnosis
Check the output power of the handset with the LSO testprogram. Especially watch the external antenna power!
2.4.1.2Repair by component change
Use hot air blower to remove defective connector Avoid excessive heat! Watch surrounding components!
V1.0 Page 5 of 39 ICP CD ST
D. Schnoor
From Power Amplifier/ To Receiver
To / From Internal Antenna
Page 6
Information and Communication Products
Communication Devices
Resolder new connector afterwards.
2.4.1.3Repair by SW-Booting
Not possible!
2.4.1.4Test
Retest handset after repair as described above.

2.4.2List of needed material

2.4.2.1Components
S25 antenna connector Part-Number: L36334-Z93-C261
2.4.2.2 Jigs and Tools
Hot Air Blower Soldering Iron
2.4.2.3Special Tools
None
2.4.2.4Working materials
Desolder Wick / Braid Solder

2.4.3Drawings

V1.0 Page 6 of 39 ICP CD ST
D. Schnoor
Figure 2: C25 Antenna Connector Placement (X400) (Top View)
Figure 1: S25 Board Antenna Connector Side (Top View)
Page 7
Information and Communication Products
Communication Devices
V1.0 Page 7 of 39 ICP CD ST
D. Schnoor
Figure 2: S25 Antenna Connector Side (Top View)
Page 8
Information and Communication Products
Communication Devices

3Ringer Connector

3.1Affected Units

3.1.1Type: S25

3.1.2Affected IMEIs / Date Codes: All / All

3.1.3Affected SW-Versions: All

3.1.4Fault Code for LSO reporting: 3RIC

3.2Fault Description

3.2.1Fault Symptoms for customers:

Problems with the handset ringer. No ringer tone audible.

3.2.2Fault Symptom on GSM-Tester:

Handset fails ringer test.

3.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 8 of 39 ICP CD ST
D. Schnoor
Page 9
Information and Communication Products
Communication Devices

3.4Repair Documentation

3.4.1Description of procedure:

The connector X5 is connecting the main board of the C25 with the piezo ringer through a two pin cable.
3.4.1.1Diagnosis
Visually check the connector. Watch for bent contacts and dry joints.
3.4.1.2Repair by component change
Resolder dry soldering joints. If the connector is physically damaged use hot air blower or wick to remove defective connector. Avoid excessive heat! Watch surrounding components!
Resolder new connector afterwards.
3.4.1.3Repair by SW-Booting
Not possible!
3.4.1.4Test
Retest handset after repair.

3.4.2List of needed material

3.4.2.1Components
Ringer Connector S25: Part-Number: L36334-Z97-C43
3.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 9 of 39 ICP CD ST
D. Schnoor
Page 10
Information and Communication Products
Communication Devices
3.4.2.3Special Tools
None
3.4.2.4Working materials
Desolder Wick / Braid Solder Flux

3.4.3Drawings

V1.0 Page 10 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board Ringer Connector Side
Figure 2: S25 Ringer Connector (X5) Placement (Top View)
Page 11
Information and Communication Products
Communication Devices

Bottom Connector (Lumberg)

3.5Affected Units

3.5.1Type: S25

3.5.2Affected IMEIs / Date Codes: All / All

3.5.3Affected SW-Versions: All

3.5.4Fault Code for LSO reporting: 3LUC

3.6Fault Description

3.6.1Fault Symptoms for customers:

Charging problems. Problems with external loudspeaker or microphone when using a car kit. Problems with accessories connected at the bottom connector.

3.6.2Fault Symptom on GSM-Tester:

Testequipment cannot communicate with the handset.

3.7Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 11 of 39 ICP CD ST
D. Schnoor
Page 12
Information and Communication Products
Communication Devices

3.8Repair Documentation

3.8.1Description of procedure:

3.8.1.1Diagnosis
Visually check the bottom connector. Watch for dry joints!
3.8.1.2Repair by component change
Use hot air blower remove defective bottom connector. Avoid excessive heat! Watch surrounding components!
Resolder new bottom connector afterwards.
3.8.1.3Repair by SW-Booting
Not possible!
3.8.1.4Test
Retest handset after repair.

3.8.2List of needed material

3.8.2.1Components
Bottom Connector S25 Part-Number: L36334-Z93-C262
3.8.2.2Jigs and Tools
Hot Air Blower Soldering Iron
3.8.2.3Special Tools
None
V1.0 Page 12 of 39 ICP CD ST
D. Schnoor
Page 13
Information and Communication Products
Communication Devices
3.8.2.4Working materials
Desolder Wick / Braid Solder

3.8.3Drawings

V1.0 Page 13 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board Bottom Connector Side
Figure 2: S25 Bottom Connector (X4) Placement (Top View)
Page 14
Information and Communication Products
Communication Devices
V1.0 Page 14 of 39 ICP CD ST
D. Schnoor
Page 15
Information and Communication Products
Communication Devices

418µH Coil

4.1Affected Units

4.1.1Type: S25

4.1.2Affected IMEIs / Date Codes: All / All

4.1.3Affected SW-Versions: All

4.1.4Fault Code for LSO reporting: 3COI

4.2Fault Description

4.2.1Fault Symptoms for customers:

Loud humming noise in loudspeaker.

4.2.2Fault Symptom on GSM-Tester:

Handset fails with loud humming noise in echo loop.

4.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 15 of 39 ICP CD ST
D. Schnoor
Page 16
Information and Communication Products
Communication Devices

4.4Repair Documentation

4.4.1Description of procedure:

4.4.1.1Diagnosis
The 18µH coil is used in the step up converter which is generating a
5.4 V supply voltage for the power amplifier out of the 2.8V battery voltage. If the coil is mechanically damaged (broken) it produces heavy interference with the acoustical elements of the S25 resulting in a loud humming noise in the earpiece.
A broken coil can easily be diagnosed by trying to move it with two fingers. If it moves, the core is broken and the coil has to be replaced.
4.4.1.2Repair by component change
Use hot air to remove defective coil. Avoid excessive heat! Watch surrounding components!!
Resolder new coil afterwards
4.4.1.3Repair by SW-Booting
Not possible!
4.4.1.4Test
Retest handset after repair by checking the audio quality with the echo loop of the testprogram.
V1.0 Page 16 of 39 ICP CD ST
D. Schnoor
Page 17
Information and Communication Products
Communication Devices

4.4.2List of needed material

4.4.2.1Components 18µH Coil
Part-Number: L36151-F5183-M
4.4.2.2Jigs and Tools
Soldering Iron Hot Air Blower
4.4.2.3Special Tools
None
4.4.2.4Working materials
Desolder Wick / Braid Solder
V1.0 Page 17 of 39 ICP CD ST
D. Schnoor
Page 18
Information and Communication Products
Communication Devices

4.4.3Drawings

V1.0 Page 18 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board 18µH Coil (L201) Side
Figure 2: S25 18µH Coil (L1) Placement (Top View)
Page 19
Information and Communication Products
Communication Devices

5Antenna Spring

5.1Affected Units

5.1.1Type: S25

5.1.2Affected IMEIs / Date Codes: All / All

5.1.3Affected SW-Versions: All

5.1.4Fault Code for LSO reporting: 3ANS

5.2Fault Description

5.2.1Fault Symptoms for customers:

Network Search. Handset drops calls.

5.2.2Fault Symptom on GSM-Tester:

Power problems on the internal antenna of the handset
only.

5.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 19 of 39 ICP CD ST
D. Schnoor
Page 20
Information and Communication Products
Communication Devices

5.4Repair Documentation

5.4.1Description of procedure:

The antennaspring connects the main board with the internal antenna of the handset.
5.4.1.1Diagnosis
Visually check the status of the spring. Bent or oxidated springs have to be replaced.
5.4.1.2Repair by component change
Use soldering iron to remove defective spring. Avoid excessive heat! Watch surrounding components!
Resolder new spring afterwards.
5.4.1.3Repair by SW-Booting
Not possible!
5.4.1.4Test
Retest handset after repair.

5.4.2List of needed material

5.4.2.1Components
Antenna Spring S25 Part-Number: L36158-A25-C9
5.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 20 of 39 ICP CD ST
D. Schnoor
Page 21
Information and Communication Products
Communication Devices
5.4.2.3Special Tools
None
5.4.2.4Working materials
Desolder Wick / Braid Solder

5.4.3Drawings

V1.0 Page 21 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board Antenna Spring Side
Figure 2: S25 Antenna Spring (X401) Placement (Top View)
Page 22
Information and Communication Products
Communication Devices

61,5 A Fuse

6.1Affected Units

6.1.1Type: S25

6.1.2Affected IMEIs / Date Codes: All / All

6.1.3Affected SW-Versions: All

6.1.4Fault Code for LSO reporting: 3FU1

6.2Fault Description

6.2.1Fault Symptoms for customers:

Battery charging doesn’t work.

6.2.2Fault Symptom on GSM-Tester:

This fault cannot be detected with a GSM-Tester.

6.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 22 of 39 ICP CD ST
D. Schnoor
Page 23
Information and Communication Products
Communication Devices

6.4Repair Documentation

6.4.1Description of procedure:

6.4.1.1Diagnosis
Simply measure the resistance of the fuse with a multimeter. Open connection means the fuse is defective. Otherwise it should be close to zero ohms.
6.4.1.2Repair by component change
Use soldering iron to resolder dry joints or use hot air blower to remove defective fuse. Avoid excessive heat! Watch surrounding components!
Resolder new fuse afterwards.
6.4.1.3Repair by SW-Booting
Not possible!
6.4.1.4Test
Retest handset after repair.

6.4.2List of needed material

6.4.2.1Components
1,5 A fuse S25: Part-Number: L36145-A820-Y12
6.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 23 of 39 ICP CD ST
D. Schnoor
Page 24
Information and Communication Products
Communication Devices
6.4.2.3Special Tools
None
6.4.2.4Working materials
Desolder Wick / Braid Solder

6.4.3Drawings

Figure 2: S25 Fuse (F1) Placement (Top View)
V1.0 Page 24 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board 1,5 A Fuse Side
Page 25
Information and Communication Products
Communication Devices

7Cardreader

7.1Affected Units

7.1.1Type: S25

7.1.2Affected IMEIs / Date Codes: All / All

7.1.3Affected SW-Versions: All

7.1.4Fault Code for LSO reporting: 3REA

7.2Fault Description

7.2.1Fault Symptoms for customers:

Handset does not accept Simcard

7.2.2Fault Symptom on GSM-Tester:

This fault cannot be detected with a GSM-Tester.

7.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 25 of 39 ICP CD ST
D. Schnoor
Page 26
Information and Communication Products
Communication Devices

7.4Repair Documentation

7.4.1Description of procedure:

7.4.1.1Diagnosis
Visually check the SIM-Card reader. Look for dry joints or mechanical problems.
7.4.1.2Repair by component change
Use soldering iron to resolder dry joints or use hot air blower to remove defective reader. Avoid excessive heat! Watch surrounding components!
Resolder new reader afterwards.
7.4.1.3Repair by SW-Booting
Not possible!
7.4.1.4Test
Retest handset after repair.

7.4.2List of needed material

7.4.2.1Components
SIM-Card reader S25: Part-Number: L36334-Z97-C51
7.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 26 of 39 ICP CD ST
D. Schnoor
Page 27
Information and Communication Products
Communication Devices
7.4.2.3Special Tools
None
7.4.2.4Working materials
Desolder Wick / Braid Solder

7.4.3Drawings

Figure 2: S25 Cardreader Placement (Top View)
V1.0 Page 27 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board Cardreader Side
Page 28
Information and Communication Products
Communication Devices

8Vibraconnector

8.1Affected Units

8.1.1Type: S25

8.1.2Affected IMEIs / Date Codes: All / All

8.1.3Affected SW-Versions: All

8.1.4Fault Code for LSO reporting: 3VIC

8.2Fault Description

8.2.1Fault Symptoms for customers:

Vibrator function does not work

8.2.2Fault Symptom on GSM-Tester:

This fault cannot be detected with a GSM-Tester.

8.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 28 of 39 ICP CD ST
D. Schnoor
Page 29
Information and Communication Products
Communication Devices

8.4Repair Documentation

8.4.1Description of procedure:

8.4.1.1Diagnosis
Visually check the Vibramotor connector.
8.4.1.2Repair by component change
Use soldering iron to resolder dry joints or use hot air blower to remove defective connector. Avoid excessive heat! Watch surrounding components!
Resolder new connector afterwards.
8.4.1.3Repair by SW-Booting
Not possible!
8.4.1.4Test
Retest handset after repair.

8.4.2List of needed material

8.4.2.1Components
Vibraconnector S25: Part-Number: L36334-Z93-C268
8.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 29 of 39 ICP CD ST
D. Schnoor
Page 30
Information and Communication Products
Communication Devices
8.4.2.3Special Tools
None
8.4.2.4Working materials
Desolder Wick / Braid Solder

8.4.3Drawings

Figure 2: S25 Vibraconnector Placement (Top View)
V1.0 Page 30 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 Board Vibraconnector Side
Page 31
Information and Communication Products
Communication Devices

9Sideswitch MMI

9.1Affected Units

9.1.1Type: S25

9.1.2Affected IMEIs / Date Codes: All / All

9.1.3Affected SW-Versions: All

9.1.4Fault Code for LSO reporting: 3SSW

9.2Fault Description

9.2.1Fault Symptoms for customers:

Voice memo or up/down button does not work

9.2.2Fault Symptom on GSM-Tester:

The keyboard test fails on the defective button.

9.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 31 of 39 ICP CD ST
D. Schnoor
Page 32
Information and Communication Products
Communication Devices

9.4Repair Documentation

9.4.1Description of procedure:

9.4.1.1Diagnosis
Visually check the switches on the MMI board.
9.4.1.2Repair by component change
Use soldering iron to resolder dry joints or use hot air blower to remove defective switch. Avoid excessive heat! Watch surrounding components!
Resolder new switch afterwards.
9.4.1.3Repair by SW-Booting
Not possible!
9.4.1.4Test
Retest handset after repair.

9.4.2List of needed material

9.4.2.1Components
Sideswitch S25: Part-Number: L36315-.Z77-C194
9.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 32 of 39 ICP CD ST
D. Schnoor
Page 33
Information and Communication Products
Communication Devices
9.4.2.3Special Tools
None
9.4.2.4Working materials
Desolder Wick / Braid Solder

9.4.3Drawings

Figure 2: S25 Up/Down Switch Placement (Top View)
V1.0 Page 33 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 MMI Board Sideswitch Side
Page 34
Information and Communication Products
Communication Devices
Figure 3: S25 Voice Memo Switch Placement (Top View)
V1.0 Page 34 of 39 ICP CD ST
D. Schnoor
Page 35
Information and Communication Products
Communication Devices

10Connector MMI

10.1Affected Units

10.1.1Type: S25

10.1.2Affected IMEIs / Date Codes: All / All

10.1.3Affected SW-Versions: All

10.1.4Fault Code for LSO reporting: 3MMC

10.2Fault Description

10.2.1Fault Symptoms for customers:

Problems with MMI functions like:
Display malfunction
Keyboard malfunction
Illumination problems

10.2.2Fault Symptom on GSM-Tester:

The keyboard / display test fails.

10.3Priority:

........ Mandatory
........ Repair
........ Optional
........ Not Yet Defined
V1.0 Page 35 of 39 ICP CD ST
D. Schnoor
Page 36
Information and Communication Products
Communication Devices

10.4Repair Documentation

10.4.1Description of procedure:

10.4.1.1Diagnosis
Visually check the connector on the MMI board. Look for mechanical damages or dry joints.
10.4.1.2Repair by component change
Use soldering iron to resolder dry joints or use hot air blower to remove defective connector. Avoid excessive heat! Watch surrounding components!
Resolder new connector afterwards.
10.4.1.3Repair by SW-Booting
Not possible!
10.4.1.4Test
Retest handset after repair.

10.4.2List of needed material

10.4.2.1Components
MMI Connctor S25: Part-Number: L36195-Z26-C626
10.4.2.2Jigs and Tools
Hot Air Blower Soldering Iron
V1.0 Page 36 of 39 ICP CD ST
D. Schnoor
Page 37
Information and Communication Products
Communication Devices
10.4.2.3Special Tools
None
10.4.2.4Working materials
Desolder Wick / Braid Solder

10.4.3Drawings

Figure 2: S25 MMI Connector Placement (Top View)
V1.0 Page 37 of 39 ICP CD ST
D. Schnoor
Figure 1: S25 MMI Board Sideswitch Side
Page 38
Information and Communication Products
Communication Devices
V1.0 Page 38 of 39 ICP CD ST
D. Schnoor
Page 39
Information and Communication Products
Communication Devices
V1.0 Page 39 of 39 ICP CD ST
D. Schnoor
Loading...