Shop fox W1754SW, W1754W, W1742W, W1742SW User Manual

MODEL W1742W, W1742SW, 
W1754W, W1754SW
15" & 20" PLANERS
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 8/16)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © JANUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC. REVISED 08/16
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
V2.08.16
#17486WK  Printed in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Machine Differences ............................. 2
Manual Accuracy .................................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
Controls & Components ......................... 6
Internal Components ............................ 7
SAFETY ...............................................8
Standard Machinery Safety Instructions ...... 8
Additional Safety for Planers ................. 10
ELECTRICAL ....................................... 11
Circuit Requirements .......................... 11
Grounding Requirements ...................... 12
Extension Cords ................................ 12
SETUP .............................................. 13
Unpacking ....................................... 13
Items Needed for Setup ....................... 13
Inventory ........................................ 14
Cleaning Machine ............................... 15
Machine Placement ............................ 16
Lifting & Moving ................................ 17
Assembly ......................................... 18
Dust Collection ................................. 19
Checking Gearbox Oil Level .................. 20
Test Run .......................................... 21
OPERATIONS....................................... 22
General .......................................... 22
Workpiece Inspection .......................... 23
Wood Types ...................................... 23
Planing Tips ..................................... 24
Cutting Problems ............................... 24
Depth of Cut .................................... 26
Bed Roller Height .............................. 27
Setting Feed Rate .............................. 28
Adjusting/Replacing Knives
(W1742W & W1754W) ......................... 28
Adjusting/Replacing Knives ................... 28
Rotating/Replacing Cutterhead Inserts
(W1742SW & W1754SW) ....................... 30
ACCESSORIES ...................................... 31
Planer Accessories ............................. 31
MAINTENANCE .................................... 32
Schedule ......................................... 32
Cleaning & Protecting ......................... 32
Lubrication ...................................... 32
SERVICE ............................................ 35
General .......................................... 35
Tensioning/Replacing V-Belts ................. 35
Tensioning Table Height Chain ............... 36
Feed Rollers, Chip Breaker &
Pressure Bar Heights ........................... 37
Adjusting Roller Spring Tension .............. 41
Positioning Chip Deflector .................... 42
Calibrating Table Height Scale ............... 43
Anti-Kickback Fingers .......................... 43
Pulley Alignment ............................... 44
Troubleshooting ................................. 45
Electrical Safety Instructions ................. 47
W1742W & W1742SW Wiring Diagram ....... 48
W1754W & W1754SW Wiring Diagram ....... 49
PARTS: W1742W & W1742SW ................. 50
Headstock ....................................... 50
Table ............................................. 52
Base .............................................. 53
Gearbox .......................................... 54
Feed Gearing .................................... 55
Cabinet Stand ................................... 56
PARTS: W1754W & W1754SW ................. 58
Headstock ....................................... 58
Table ............................................. 60
Base .............................................. 61
Gearbox .......................................... 62
Feed Gearing .................................... 63
Cabinet Stand ................................... 64
PARTS: LABELS & COSMETICS.................. 66
WARRANTY ........................................ 69
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
Machine Differences
• Models W1742W and W1742SW are 3 HP, 15" planers.
Model W1742W has a 3-knife cutterhead.
Model W1742SW has a spiral cutterhead.
• Models W1754W and W1754SW are 5 HP, 20" planers.
— Model W1754W has a 4-knife cutterhead.
— Model W1754SW has a spiral cutterhead.
Manufacture
Date
Serial Number
-2-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
MACHINE 
SPECIFICATIONS
© Woodstock International, Inc. • Phone #: (800) 840-8420 • Web: www.shopfox.biz
Model Number W1742W W1742SW W1754W W1754SW
Product Dimensions
Weight Width (side-to-side) x Depth
(front-to-back) x Height Foot Print (Length x Width) 19" x 23
Shipping Dimensions
Type Wood Crate Weight 614 lbs. 625 lbs. 878 lbs. 891 lbs. Width (side-to-side) x Depth
(front-to-back) x Height
Electrical
Power Requirement 240V, Single-Phase, 60 Hz Full-Load Current Rating 12A 20A Minimum Circuit Size 20A 30A Connection Type Cord & Plug Power Cord Included Yes Power Cord Length 7 ft. 7 ft. Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type 6-20 L6-30 Switch Type Magnetic Switch w/Overload Protection
Motor
Type TEFC Capacitor-Start Induction Horsepower 3 HP 5 HP Phase Single-Phase Amps 12A 20A Speed 3450 RPM Power Transfer Belt Drive Bearings Sealed & Permanently Lubricated
Manufacturer Specifications
Country of Origin China Warranty 1 Year Approx. Assembly & Setup
Time Serial Number Location ID Label ISO 9001 Factory Yes Certified by NRTL Yes
532 lbs. 534 lbs 781 lbs. 790 lbs.
1
38" x 42" x 44" 38" x 42" x 44" 44" x 56
1
2" 23" x 29"
37" x 25" x 48" 37" x 25" x 48" 43" x 30" x 48" 43" x 30" x 48"
1 Hour
-3-
2" x 45" 44" x 56 1⁄2" x 45"
INTRODUCTION
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Model Number W1742W W1742SW W1754W W1754SW
Main Specifications
INTRODUCTION
Planer Size 15 in. 20 in. Max. Cut Width 15 in. 20 in. Max. Stock Thickness 8 in. Min. Stock Thickness Min. Stock Length 6
1
2 in. 71⁄2 in.
Number of Cuts Per Inch 104, 56 104, 83 Number of Cuts Per Minute 15,000 20,000 Cutterhead Speed 5000 RPM Planing Feed Rate 16, 20 FPM Max. Cut Depth Planing Full
Width Max. Cut Depth Planing
6-Inch Wide Board
Cutterhead Info
5
32 in.
Cutterhead Type 3-Knife Spiral 4-Knife Spiral Cutterhead Diameter 3 in. 3 Number of Knives 3 N/A 4 N/A
Knife Type
HSS, Single­Sided, Solid
N/A
Knife Length 15 in. N/A 20 in. N/A Knife Width 1 in. N/A 1 in. N/A Knife Thickness
1
8 in. N/A
Knife Adjustment Jack Screws N/A Jack Screws N/A Number of Spirals N/A 4 N/A 4 Number of Indexable Cutters N/A 72 N/A 96
Cutter Insert Type N/A
Indexable
Carbide Cutter Insert Length N/A 14 mm N/A 14 mm Cutter Insert Width N/A 14 mm N/A 14 mm Cutter Insert Thickness N/A 2 mm N/A 2 mm
Table Info
Table Movement 8 in. Table Bed Length x Width 41
3
4 x 16 in. 561⁄2 x 21 in.
Table Bed Thickness 2 Floor-to-Tab le Height 25–32
Construction
3
4 in. 253⁄8–333⁄4 in.
Table Precision-Ground Cast Iron Body Cast Iron Stand/Cutterhead Assembly Steel Feed Rollers Infeed: Serrated Steel/Outfeed: Rubber Paint Type/Finish Powder Coated
3
16 in.
1
8 in.
3
8 in.
1
4 in.
1
16 in.
HSS, Single­Sided, Solid
1
8 in. N/A
N/A
N/A
Indexable
Carbide
-4-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Front
Extension
Wing
Lifting
Bars
(2 of 4)
Control Panel
Return Rollers
Table
Height
Handwheel
Gearbox
Feed Rate
Control Knob
Bed Rollers
Table Locks
Table
Height
Scale
Mobile-Base
Foot Pedal
Cabinet
Access
Panel
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
-5-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Controls & Components
Refer to the Figures 1–3 and the following descriptions to
INTRODUCTION
become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
A. Control Panel for Magnetic Switch: Green START
button turns motor ON when pressed. Red Emergency STOP button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.
B. Table Height Handwheel: Raises and lowers table
to accommodate different workpiece thicknesses. One complete revolution moves the table approximately
1
16".
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
A
B
C
C. Feed Rate Control Knob: Selects 20 FPM feed rate
when pushed in, and 16 FPM feed rate when pulled out.
D. Table Locks: Secure table height position when
tightened.
E. Depth-of-Cut Limiter: Limits depth of cut to a
maximum of
F. Return Rollers: Assist sliding workpiece back to
operator following planing operation.
G. Dust Port: Connects to a dust collection system to
extract shavings and dust during operation.
H. Mobile-Base Foot Pedal: When engaged, lifts
machine onto casters for repositioning. When disengaged, allows machine to rest firmly on floor during operations.
1
8" at full width.
E
D
Figure 1. Table elevation and feed
controls.
F
Figure 2. Return rollers and dust port.
G
-6-
H
Figure 3. Mobile-base foot pedal.
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Internal Components
INTRODUCTION
FRONT
A
A. Anti-Kickback Fingers: Provide additional
safety for the operator.
B. Serrated Infeed Roller: Pulls the workpiece
toward the cutterhead.
C. Chip Breaker: Breaks off chips created by
the cutterhead to prevent tear out and diverts the chips to the dust port.
D. Chip Deflector: Directs chips into the dust
hood.
E. Cutterhead: Holds the knives/indexable
carbide inserts that remove material from the workpiece.
C
B
Workpiece
H H
Figure 4. Workpiece path and major planing components (side cutaway view).
D
E
I
F. Pressure Bar (W1754W & W1754SW):
Stabilizes the workpiece as it leaves the cutterhead and assists in deflecting wood particles toward the dust port.
G. Outfeed Roller: Pulls the workpiece
through the planer.
H. Table Rollers: Provide upward pressure on
the workpiece, enabling the feed rollers to pull the workpiece along.
I. Planer Table: Provides a smooth and level
path for the workpiece as it moves through the planer.
F
REAR
G
Like all machinery there is potential danger when operating this machine. Accidents are fre­quently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
-7-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-8-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-9-
Contact Technical Support at (360) 734-3482.
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
MAIN PLANER INJURY RISKS. Familiarize yourself
KICKBACK.
AVOID MOVING PARTS
DULL/DAMAGED KNIVES/INSERTS.
INSPECTING STOCK.
BODY PLACEMENT. Stand to one side of planer
To reduce the risk
of kickback, never start planer with workpiece
adjusted before operation.
Additional Safety for Planers
with the main injury risks associated with planers—always use common sense and good
SAFETY
judgement to reduce your risk of injury. Main injury risks from planers: amputation/ lacerations from contact with the moving cutterhead, entanglement/crushing injuries from getting caught in moving parts, blindness or eye injury from flying wood chips, or impact injuries from workpiece kickback.
Know how to reduce the risk of kickback and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.
. Never remove guards/ covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.
during the entire operation to avoid getting hit if kickback occurs.
GRAIN DIRECTION. Planing across the grain is
hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain.
PLANING CORRECT MATERIAL. Only plane
natural wood stock. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.
LOOKING INSIDE PLANER. Wood chips fly around
inside planer at a high rate of speed during operation. To reduce risk of injury from flying material, DO NOT look inside planer during operation.
CUTTING LIMITATIONS. To reduce risk of
kickback hazards or damage to machine, do not exceed maximum depth of cut or minimum board length and thickness found in Data Sheet. Only feed one board at a time.
INFEED ROLLER CLEARANCE. The infeed
roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.
FEED WORKPIECE PROPERLY.
sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.
To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the infeed table.
Only use
touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not
-10-
change feed speed during cutting operation.
WORKPIECE SUPPORT. To reduce risk of
kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
W1742W & W1742SW
Full-Load Current Rating ............................. 12 Amp s
W1754 W & W1754S W
Full-Load Current Rating ............................. 20 Amps
W1742W & W1742SW Circuit Requirements
Circuit Type ......................240V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 6-20
W1754W & W1754SW Circuit Requirements
Circuit Type ......................240V, 60 Hz, Single-Phase
Circuit Size ............................................. 30 Amps
Plug/Receptacle ...................................NEMA L6-30
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-11-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
This machine is equipped with a power cord that has an equipment-grounding insert plug into a matching properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify provided plug!
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 240V Connection
wire and a grounding plug. Only
receptacle (outlet) that is
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
W1742W/
W1742SW
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure 5. NEMA 6-20 plug & receptacle.
W1754W/
W1754SW
Grounding Prong
Current Carrying Prongs
Figure 6. NEMA L6-30 plug & receptacle.
GROUNDED
6-20 RECEPTACLE
L6-30 GROUNDED
LOCKING
RECEPTACLE
is Hooked
L6-30
LOCKING
PLUG
ground wire, match the required
Minimum Gauge Size at 240V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
No adapter should be used with the required plug. If the plug does not fit
must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.
-12-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
SETUP
Unpacking
Items Needed for Setup
Description Qty
Additional People ..........................................1
Safety Glasses ................................ 1 Per Person
Forklift (rated for at least 1000 lbs.) ..................1
• Cleaner/Degreaser ............................ As Needed
Disposable Shop Rags ......................... As Needed
Phillips Screwdriver #2 ...................................1
Open-End Wrench or Socket 12mm .....................1
Open-End Wrench or Socket 14mm .....................1
Hex Wrenches 3, 4, 5, 6, 8mm .....................1 Ea.
Straightedge 4' .............................................1
Dust Collection System ...................................1
4" Dust Hose w/Clamps (W1742W & W1742SW) ......1
5" Dust Hose w/Clamps (W1754W & W1754SW) ......1
through this entire manual
the controls and opera-
machine!
Wear safety glasses during entire setup process!
SETUP
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
-13-
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
If you cannot find an item on this list, carefully
Box Contents (Figure 7) Qty
A. Planer (Not Shown) ........................................1
B. Extension Wings ............................................2
C. Return Roller (15" Models Only) .........................1
D. Dust Hood ...................................................1
E. Handwheel ..................................................1
F. Handwheel Handle ........................................1
G. Foot Pedal Caster Assembly ..............................1
H. Feed Rate "T" Knob M8-1.25 .............................1
I. Hex Wrenches 3, 4, 5, 6mm ........................1 Ea.
J. Hex Wrench 8mm (20" Models Only)....................1
K. Rubber Foot Assemblies ..................................2
SETUP
L. Cap Screws M8-1.25 x 60 (Rear Wheels) ...............2
Lock Washers 8mm (Rear Wheels) ......................2
M. Cap Screws M8-1.25 x 50 (Foot Pedal) .................3
Flat Washers 8mm (Foot Pedal) .........................6
Lock Washers 8mm (Foot Pedal) ........................3
Hex Nuts M8-1.25 (Foot Pedal) ..........................3
N. Rear Wheels ................................................2
O. Table Lock Star Knobs (15" Models Only) ..............2
Included with Straight-Knife Planers (Figure 8)
P. Knife-Setting Jig ...........................................1
Included with Spiral Cutterhead Planers (Figure 9)
Q. Spare Cutterhead Inserts .................................5
Flat Head Torx Screws T-20 M6-1 x 15 .................5
R. L-Handle Torx Wrench T20 ...............................1
S. T-Handle Torx Wrench T20 ...............................1
B
E
F
H
I
Figure 8. Knife-setting jig for straight-
Q
K
J
Figure 7. Loose inventory.
L M
P
knife planers.
N
C
D
G
O
R
S
Figure 9. Spare cutterhead inserts and
Torx wrenches for spiral cutterhead
planers.
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W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-15-
Machine Placement
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Model W1742W
X = 42" Y = 38"
Model W1742SW
X = 42" Y = 38"
Model W1754W
X = 56½" Y = 44"
Model W1754SW
X = 56½" Y = 44"
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Location Where Power Source Enters Machine
Y
2.5' Space between any kind of serviceable area and the wall (including any maintenance access panels, electrical boxes,
body panel covers for coolant tanks, stand panels for accessing
V-belts, etc.). This will allow customers enough work space for
Port
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
EXAMPLE ONLY
WILL SHOW:
Minimum Clearances
Location of Dust Port
Swing of Doors to 90°
maintenance or service
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Wall
X
Feed DirectionDust
Min. 30"
for Maintenance
= Electrical Connection Illustration Not To Scale
Figure 10. Working clearances.
-16-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
from improperly lifting machine or
Lifting & Moving
The planer is equipped with four lifting bars that extend in order to lift and place the planer, as shown in Figure 11.
The rear wheels and front feet mount to the bottom of the machine. Therefore, the best time to assemble these components is while the machine is elevated safely by the forklift.
HEAVY LIFT!
Straining or crushing injury may occur
When installing rear wheels and front feet in Steps 2–3, machine MUST be fully supported by forklift to prevent machine from falling, causing serious crushing injury or death. If machine can not be sufficiently supported during the next two steps, we recommend temporarily setting machine on supports such as 4 x 4 blocks to raise it off the ground.
To lift and place machine, do these steps:
1. Use forklift to lift machine off pallet (see Figure 11).
Tip: When positioning lift forks, place shop rags or
cardboard between forks and cabinet stand to avoid scratching paint.
2. While machine is elevated, install rear wheels using (2) M8-1.25 X 60 cap screws and (2) 8mm lock washers (see Figure 12).
some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Lifting
Bar
(1 of 4)
Figure 11. Lifting planer with forklift.
x 2
SETUP
3. Install both front feet (see Figure 13).
4. Set machine down in suitable location.
Rear Wheel
(1 of 2)
Figure 12. Rear wheels installed with
machine elevated by forklift.
Front Foot
(1 of 2)
Figure 13. Front feet installed with
machine elevated by forklift.
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W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Assembly
To assemble planer, do these steps:
1. W1742W & W1742SW: Attach each table extension wing to planer table with (2) pre-installed M8-1.25 x 25 cap screws, 8mm lock washers, and 8mm flat washers,. Do not fully tighten cap screws at this time.
W1754W & W1754SW: Attach each table extension
wing to planer table with (4) pre-installed M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers (see Figure 14). Do not fully tighten cap screws at this time.
2. Using a straightedge as a guide, and table adjustment set screws and cap screws for leveling control, position extension wings even with table and fully tighten cap screws from Step 1.
Adjustment
Set Screws
(1 of 2)
Adjustment Cap Screws
Figure 14. Front extension wing installed
(Model W1754SW shown).
Handwheel
Note: Be aware that bed rollers will give you a false
SETUP
reading with your straightedge if they are raised above table. Move them down or work around them when leveling extension wings (refer to Bed Roller Height on Page 27 for more information).
3. W1742W & W1742SW Only: Remove two pre­installed hex nuts from each table locking rod, then install table lock star knobs on locking rods (see
Figure 15).
Note: Pre-installed hex nuts on table locking rods
are for shipping purposes only and may be discarded after removal.
4. Thread handwheel handle into handwheel (see Figure 15).
5. Thread T-knob onto feed rate shaft (see Figure 15).
6. Secure handwheel on shaft with pre-installed M5-.8 x
16 cap screw and 5mm flat washer (see Figure 15).
Handwheel
Handle
T-Knob
Star Knobs
Figure 15. Installing table height
handwheel, T-knob and table lock star
knobs installed.
7. Attach top and bottom of dust hood to planer with (6) pre-installed M6-1 x 12 flange bolts (see Figure 16).
3 of 6
Figure 16. Dust hood attached
(Model W1742W shown).
-18-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
8. W1742W & W1742SW Only: Remove two pre­installed cap screws and rear return roller bracket shown in Figure 17. Mount rear return roller between brackets, then re-install cap screws.
Note: Models W1742W & W1742SW ship with the
rear return roller as separate inventory, because for these models, the return roller blocks access to the dust hood fasteners. Therefore, with these models, the rear return roller must be installed AFTER the dust hood.
9. Attach foot-pedal caster assembly to bottom of machine using (3) M8-1.25 x 50 cap screws, (3) 8mm lock washers, (6) 8mm flat washers, and (3) M8-1.25 hex nuts (see Figure 18).
Dust Collection
Rear Return
Roller
x 2
Figure 17. Return roller bar installed.
Bracket
Recommended CFM at Dust Port
W1742W & W1742SW ............................400 CFM
W1754W & W1754SW ............................625 CFM
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regu­lar basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and captur­ing the dust with a dust collection system.
SETUP
x 3
Figure 18. Attaching foot-pedal caster
assembly to bottom of machine.
To connect the machine to a dust collection system, fit a 4" dust hose (W1742W & W1742SW) or a 5" dust hose (W1754W & W1754SW) over the dust port, and secure in place with a hose clamp (see Figure 19). Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper performance.
Figure 19. Dust hose connected to dust
port.
-19-
W1742W, W1742SW, W1754W, W1754SW (Mfd. Since 05/16)
Checking Gearbox Oil
Level
Before starting your machine for the first time, make sure the gearbox has oil. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses ISO 320 or SAE 140 gear oil. SAE 85W–140 multi-weight gear oil can also be used as a substitute. DO NOT mix oil types.
Note: Although it is not necessary to remove the drive chain cover to access the fill plug (see Figure 20), it is more convenient to do so. To remove the cover, remove the seven cap screws that secure it to the planer.
To check gearbox oil level, do these steps:
Fill Plug
1. Remove gearbox fill plug (see Figure 20).
2. Dip short end of a clean hex wrench inside fill hole,
and then remove it.
— If the end of the hex wrench is coated with oil,
SETUP
Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.
then the gearbox oil level is okay. Replace the fill plug and continue with setup.
— If the end of the hex wrench is not coated with
oil, then you need to add more oil. Refer to Gearbox Oil on Page 34 for instructions on how to do this.
Figure 20. Drive chain cover removed to
access gearbox fill plug.
-20-
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