Shop fox W1741W, W1741SW User Manual

Page 1
MODEL W1741W/W1741SW
8" JOINTER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 10/15)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © FEBRUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Machine Specifications .......................... 3
Controls & Components ......................... 7
SAFETY ............................................... 9
Standard Machinery Safety Instructions ...... 9
Additional Safety for Jointers ................ 11
ELECTRICAL ....................................... 12
Circuit Requirements .......................... 12
Grounding Requirements ...................... 13
Extension Cords ................................ 13
SETUP .............................................. 14
Unpacking ....................................... 14
Items Needed for Setup ....................... 14
Inventory ........................................ 15
Cleaning Machine ............................... 16
Machine Placement ............................ 17
Assembly ......................................... 18
Knife-Setting Jig (W1741W) .................. 24
Dust Collection ................................. 24
Test Run .......................................... 25
Recommended Adjustments .................. 26
Tighten Belt ..................................... 26
OPERATIONS....................................... 27
General .......................................... 27
Stock Inspection & Requirements ........... 28
Squaring Stock .................................. 29
Surface Planing ................................. 30
Edge Jointing ................................... 31
Bevel Cutting ................................... 32
Rabbet Cutting ................................. 33
ACCESSORIES ...................................... 34
Jointer Accessories ............................. 34
MAINTENANCE .................................... 35
General .......................................... 35
Cleaning & Protecting ......................... 35
Lubrication ...................................... 36
SERVICE ............................................ 37
General .......................................... 37
Inspecting Knives ............................... 37
Setting/Replacing Knives (W1741W) ........ 38
Rotating/Replacing Cutterhead Inserts
(W1741SW) ...................................... 41
Checking/Adjusting Table Parallelism ...... 43
Setting Outfeed Table Height ................ 47
Adjusting Infeed Table Stop Bolts ........... 48
Calibrating Depth-of-Cut Scale .............. 48
Setting Fence Stops ............................ 49
Replacing/Tensioning Belt .................... 51
Aligning Pulleys ................................. 52
Troubleshooting ................................. 53
Electrical Safety Instructions ................. 55
Wiring Diagram ................................. 56
PARTS .............................................. 57
Table ............................................. 57
Cutterhead (W1741W) ......................... 58
Cutterhead (W1741SW) ........................ 59
Fence ............................................. 60
Stand ............................................. 61
Labels & Cosmetics ............................ 62
WARRANTY ........................................ 65
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Page 4
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
Model W1741W/W1741SW (Mfd. Since 10/15)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
Manufacture
Date
Serial Number
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Page 5
Model W1741W/W1741SW (Mfd. Since 10/15)
MACHINE
SPECIFICATIONS
© Woodstock International, Inc. • Phone #: (800) 840-8420 • Web: www.shopfox.biz
MODEL W1741W, W1741SW
8" JOINTER
Model Number W1741W W1741SW
Product Dimensions
Weight 475 lbs. 477 lbs.
Width (side-to-side)/Depth (front-to-back)/Height
Foot Print (Width/Depth) 41 x 17 in.
Shipping Dimensions
Carton #1
Type Wood Crate
Content Machine
Weight 387 lbs. 389 lbs.
Length x Width x Height 80 x 26 x 12 in.
Carton #2
Type Cardboard
Content Stand
Weight 167 lbs.
Length x Width x Height 39 x 19 x 29 in.
Electrical
Power Requirement 240V, Single-Phase, 60 Hz
Full-Load Current Rating 12A
Minimum Circuit Size 20A
Connection Type Cord & Plug
Power Cord Included Yes
Power Cord Length 6 ft.
Power Cord Gauge 12 AWG
Plug Included Yes
Included Plug Type 6-20
Switch Type Magnetic w/Thermal Overload Protection
Main Motor
Type TEFC Capacitor-Start Induction
Horsepower 3 HP
Phase Single-Phase
Amps 12A
Speed 3450 RPM
Power Transfer Belt Drive
Bearings Sealed & Permanently Lubricated
76-1/2 x 26-1/2 x 45-1/2 in.
-3-
INTRODUCTION
Page 6
Model W1741W/W1741SW (Mfd. Since 10/15)
Model Number W1741W W1741SW
Main Specifications
INTRODUCTION
Jointer Size 8 in.
Bevel Jointing 0 – 45 deg. L/R
Maximum Width of Cut 8 in.
Maximum Depth of Cut 1/8 in.
Minimum Workpiece Length 8 in.
Minimum Workpiece Thickness 1/2 in.
Maximum Rabbeting Depth 1/2 in.
Number of Cuts Per Minute 21,400
Fence Information
Fence Length 36 in.
Fence Width 1-1/4 in.
Fence Height 5 in.
Fence Stops 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type Straight Spiral
Cutterhead Diameter 3 in.
Cutterhead Speed 5350 FPM
Number of Cutter Spirals N/A 4
Number of Indexable Cutters N/A 40
Cutterhead Speed N/A 5350 RPM
Knife Information
Number of Knives 4 N/A
Knife Type HSS N/A
Knife Length 8-1/16 in. N/A
Knife Width 3/4 in. N/A
Knife Thickness 1/8 in. N/A
Knife Adjustment Jack Screw N/A
Correct Knife Protrusion Above Cutterhead
Cutter Insert Information
Cutter Insert Type N/A Indexable Carbide
Cutter Insert Length N/A 14 mm
Cutter Insert Width N/A 14 mm
Cutter Insert Thickness N/A 2 mm
Table Information
Table Length 76-1/2 in.
Table Width 8 in.
Table Thickness 1-1/2 — 2-3/4 in.
Floor to Table Height 32-1/4 in.
Table Adjustment Type Lever Action
Table Movement Type Parallelogram
0.063 in. N/A
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Page 7
Model W1741W/W1741SW (Mfd. Since 10/15)
Model Number W1741W W1741SW
Construction
Base Cast Iron
Body Assembly Cast Iron
Cabinet Steel
Fence Assembly Precision-Ground Cast Iron
Guard Die Cast Metal
Table Precision-Ground Cast Iron
Paint Type/Finish Powder Coated
Other Information
Number of Dust Ports 1
Dust Port Size 4 in.
Mobile Base Built-In.
Other
Country of Origin China
Warranty 2 Year
Approximate Assembly & Setup Time
Serial Number Location ID Label
1 Hour
INTRODUCTION
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Page 8
INTRODUCTION
Become familiar with the names and locations of the controls and features shown below to better
Model W1741W/W1741SW (Mfd. Since 10/15)
Identification
Outfeed
Table
Outfeed
Table
Adjustment
Lever
4" Dust
Port
Cutterhead
Guard
Outfeed Table
Lock
Fence
Control Panel
Infeed Table
Lock
Fence Tilt
Lever
Infeed
Table
Depth-of-Cut
Scale
Infeed Table
Adjustment
Lever
Tilt
Plunger
Tilt
Lock
Fence
Lock
Pedal
Assembly
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
1
8" or planing cuts deeper than 1⁄16"
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Page 9
Model W1741W/W1741SW (Mfd. Since 10/15)
Controls & Components
Refer to the Figures 1–6 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Control Panel
A. STOP Button: Stops motor and cutterhead when
pushed. While remaining depressed, prevents motor from being restarted. Reset by twisting clockwise until it pops out. Once reset, motor can be restarted.
INTRODUCTION
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
B. START Button: Starts motor when pressed (only if
STOP button has been reset).
Table Controls
C. Outfeed Table: Supports workpiece after it passes
over cutterhead. For optimum results, outfeed table must be properly adjusted even with highest point of cutterhead knives/inserts (refer to Page 47 for more details).
D. Fence: Supports workpiece laterally as it moves
across cutterhead; determines angle of cut when edge or bevel joining.
E. Table Locks: Tighten to secure position of infeed
and outfeed tables; loosen to allow vertical table movement with adjustment levers.
F. Infeed Table: Supports workpiece before it reaches
cutterhead. Position of infeed table relative to cutterhead knives/inserts determines depth of cut.
A
Figure 1. Control panel buttons.
D
C
H
E
B
F
G
G. Infeed Table Adjustment Lever: Adjusts position of
infeed table (when infeed table lock is loosened).
H. Outfeed Table Adjustment Lever: Adjusts outfeed
table position (when outfeed table lock and positive stop bolts are loosened).
-7-
Figure 2. Locations of table locks and
levers.
Page 10
I. Cutterhead Guard: Covers cutterhead until pushed
out of the way by workpiece during operation. When
INTRODUCTION
workpiece leaves cutterhead, guard springs back to its starting position.
J. Depth-of-Cut Scale: Indicates depth of cut.
K. Infeed Positive Stop Bolts: Control top and bottom
range of infeed table movement.
L. Outfeed Positive Stop Bolts: Tighten to prevent
outfeed table movement; loosen to allow vertical movement of outfeed table.
Model W1741W/W1741SW (Mfd. Since 10/15)
I
J
Figure 3. Cutterhead guard and depth-of-
cut scale.
K
L
Fence Controls
M. Fence Tilt Stops: Stop fence at 45° and 135°.
Note: Even when fence is resting against stops,
fence tilt lock must be tightened before starting machine.
N. Tilt Plunger: When engaged, sets fence at 90°.
When disengaged, allows bevel cuts greater than 90°.
O. Fence Tilt Lock: Secures fence at any position in
available range.
P. Fence Tilt Handle: Tilts fence throughout its range
of motion from 45° inward to 45° outward (135°).
Q. Fence Lock: Tightens to secure fence position along
width of tables; loosens to allow lateral adjustment.
Figure 4. Location of positive stops.
O
M
N
Figure 5. Location of fence controls.
P
Q
-8-
Figure 6. Fence tilt handle and table
locks.
Page 11
Model W1741W/W1741SW (Mfd. Since 10/15)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
SAFETY
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-9-
Page 12
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
SAFETY
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Model W1741W/W1741SW (Mfd. Since 10/15)
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-10-
Contact Technical Support at (360) 734-3482.
Page 13
Model W1741W/W1741SW (Mfd. Since 10/15)
grain or
can increase the risk of kickback. It
ro-
. Always
Cutting a workpiece that does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or
long,
Not using push blocks when surface
planing may result in accidental cutterhead
planing
. Never pass
your hands directly over cutterhead without a
Loss of workpiece con­trol while feeding can increase risk of kick­back or accidental contact with cutterhead. Support workpiece continuously during opera­tion. Support long or wide stock with auxiliary
Kickback or acciden­tal cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feed­ing. Never start jointer with workpiece touch­ing cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward
Loose knives or improp­erly set inserts can become dangerous projec­tiles or cause machine damage. Always verify knives/inserts are secure and properly adjust­ed before operation. Straight knives should
) from
Additional Safety for Jointers
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce risk, operator and bystanders MUST completely heed hazards and warnings below.
SAFETY
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. To reduce the risk of kickback-related inju­ries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without
guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while con­nected to power. Turn jointer OFF and disconnect power before clearing any shav­ings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/
inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
GRAIN DIRECTION. Jointing against the
end grain also requires more cutting force, which p duces chatter or excessive chip out joint or surface plane WITH the grain.
CUTTING LIMITATIONS.
rabbeting cuts on pieces smaller than 8"
3
4" wide, or 1⁄4" thick.
PUSH BLOCKS.
contact. Always use push blocks when materials less than 3" high or wide
push block.
WORKPIECE SUPPORT.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit table and get stuck, increasing risk of kick­back. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or fire
may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table.
MAXIMUM CUTTING DEPTH. To reduce risk of
kickback, never cut deeper than pass.
1
8” per
-11-
stands.
FEED WORKPIECE PROPERLY.
infeed table.
SECURE KNIVES/INSERTS.
never project more than 1⁄8" (0.125" cutterhead body.
Page 14
Model W1741W/W1741SW (Mfd. Since 10/15)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 240V ................ 12 Amps
Circuit Requirements
Circuit Type ............ 220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................ 20 Amps
Plug/Receptacle ................................... NEMA 6-20
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-12-
Page 15
Model W1741W/W1741SW (Mfd. Since 10/15)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
This machine is equipped with a power cord that has an equipment-grounding The plug
receptacle ( accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
you are in doubt about whether the tool is
If you ever notice that a cord or
For 240V Connection
wire and NE M A 6-20 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure 7. NEMA 6-20 plug & receptacle.
ELECTRICAL
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 240V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
No adapter should be used with the required plug. If the plug does not fit
must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.
-13-
Page 16
Straining or crushing
improperly lifting the
parts. To reduce this
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
Model W1741W/W1741SW (Mfd. Since 10/15)
SETUP
through this entire manual
To unpack jointer, do these steps:
1. With help from another person, tip cabinet stand
shipping box upside-down, then lift shipping box off stand.
2. Place a piece of cardboard on floor, tip stand over so
stand top is on cardboard, then remove plastic from stand.
3. Remove cabinet rear access panel.
4. Remove accessories box, belt, and dust port from
SETUP
inside stand.
5. Remove control panel pedestal from inside stand and
set it aside.
Items Needed for Setup
Additional People ..........................................1
Safety Glasses ................................ 1 Per Person
Lifting Equipment (At Least 750 lb. Rating):
— Forklift or Hoist .........................................1
— Lifting Straps .............................................2
Wrench or Socket 13mm .................................1
Wrench or Socket 10mm .................................1
Hex Wrench 6, 8mm .................................1 Ea.
Straightedge 4' .............................................1
Phillips Screwdriver #2 ...................................1
Flat Head Screwdriver #2 ................................1
Dust Collection System ...................................1
Dust Hose 4" ................................................1
Hose Clamps 4" ............................................2
Cleaner/Degreaser (Page 16) ............... As Needed
Disposable Shop Rags ......................... As Needed
the controls and opera-
machine!
Wear safety glasses during entire setup process!
HEAVY LIFT!
injury may occur from
machine or some of its
risk, get help from other people and use a forklift (or other lifting equip­ment) rated for weight of this machine.
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
-14-
Page 17
Model W1741W/W1741SW (Mfd. Since 10/15)
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Inventory
If you cannot find an item on this list, carefully
Inventory (Figures 8–11): Qty
A. Jointer Assembly ...........................................1
B. Fence and Carriage Assembly ...........................1
C. Cutterhead Guard .........................................1
D. Push Blocks .................................................2
E. Service Tools:
— Open-End Wrench 8/10mm ............................1
— Open-End Wrench 11/13mm ...........................1
—Hex Wrenches 3, 4, 5, 6, 8mm ...................1 Ea.
F. Fence Tilt Lever ...........................................1
G. Fence Lock Lever ..........................................1
H. Cabinet Stand w/Motor ...................................1
I. Control Panel Pedestal Assembly........................1
J. Pedal Assembly .............................................1
K. Belt ..........................................................1
L. Belt Guard ..................................................1
M. Dust Port ....................................................1
N. Knife-Setting Jig (W1741W)
—External Retaining Rings 10mm .....................2
—Knife Jig Feet ..........................................2
—Knife Jig Rod ...........................................1
O. Cutterhead Hardware & Tools (W1741SW)
—Driver Bit Torx T20 ....................................1
—L-Wrench Torx T20 ....................................1
—Flat Hd. Torx Screws T20 M6-1 x 15 ................5
—Indexable Inserts 14 x 14 x 2mm ...................5
A
B
C
Figure 8. Inventory—box 1.
D
E
Figure 9. Inventory—box 1.
H
K
J
L
F G
SETUP
I
M
Hardware Bag (Not Shown):
Cap Screws M8-1.25 x 50 (Wheel/Stand) ..............3
Flat Washers 8mm (Wheel/Stand) ......................6
Lock Washers 8mm (Wheel/Stand) .....................3
Hex Nuts M8-1.25 (Wheel/Stand) .......................3
Phillips Head Screws M5-.8 x 10 (Dust Port) ..........4
Flat Washers 5mm (Dust Port) ...........................4
Cap Screws M8-1.25 x 20 (Jointer/Stand) .............8
Lock Washers 8mm (Jointer/Stand) ....................8
Flat Washers 8mm (Jointer/Stand) .....................8
Flange Bolts M6-1 x 12 (Belt Guard)....................2
Figure 10. Inventory—box 2.
O
N
(W1741W Only) (W1741SW Only)
Figure 11. Miscellaneous inventory items.
-15-
Page 18
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
Model W1741W/W1741SW (Mfd. Since 10/15)
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-16-
Page 19
Model W1741W/W1741SW (Mfd. Since 10/15)
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Placement
Machine Specifications for the
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
30" Minimum
Working Clearance
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
Wall
761/2"
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
1
/2"
26
SETUP
Figure 12. Working clearances.
-17-
Page 20
Assembly
Before beginning the assembly process, refer to Items Needed for Setup
Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Test Run.
and gather everything you need.
Model W1741W/W1741SW (Mfd. Since 10/15)
To assemble jointer, do these steps:
1. Attach pedal assembly to right side of stand with (3) M8-1.25 x 50 cap screws, (6) 8mm flat washers, (3) 8mm lock washers, and (3) M8-1.25 hex nuts, as shown in Figure 13.
2. From inside stand, feed power cord outside of stand, as shown in Figure 14.
3. With help from another person, position stand
SETUP
upright.
x 3
Figure 13. Pedal assembly attached to
right side of stand.
4. Attach dust port to stand with (4) M5-.8 x 10 Phillips head screws and (4) 5mm flat washers, as shown in Figure 15.
5. From underneath shipping crate, remove two hex nuts and flat washers securing jointer assembly to crate.
Figure 14. Inserting power cord through
stand.
x 4
Figure 15. Attaching dust port to stand.
-18-
Page 21
Model W1741W/W1741SW (Mfd. Since 10/15)
6. Wrap lifting straps around infeed and outfeed table, as illustrated in Figure 16, then attach ends to forklift forks or hoist.
7. With another person standing next to the jointer to steady it while lifting, carefully lift jointer onto stand and align all four mounting holes.
Note: Make sure cutterhead pulley faces rear of
stand.
Figure 16. Using lifting straps to lift
jointer assembly.
8. Attach jointer assembly to stand with (8) M8-1.25 x 20 cap screws, (8) 8mm lock washers, and (8) 8mm flat washers, as shown in Figure 17.
9. Attach control panel pedestal to back of infeed table with (2) pre-installed M10-1.5 x 20 cap screws and (2) 10mm flat washers (see Figure 18).
SETUP
x 8
Figure 17. Jointer assembly attached to
stand.
x 2
-19-
Figure 18. Attaching control panel
pedestal to back of infeed table.
Page 22
10. Verify alignment of cutterhead and motor pulleys, as illustrated in Figure 19.
— If pulleys are not aligned, loosen four motor
mounting bolts shown in Figure 20, shift motor horizontally to align pulleys, then retighten bolts.
Model W1741W/W1741SW (Mfd. Since 10/15)
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 19. Example of pulleys aligned.
Motor
Mount
Bolts
SETUP
11. Use (2) pre-installed M10-1.5 x 30 cap screws, (2) 10mm lock washers, and (2) 10mm flat washers to attach fence carriage base with fence onto rear of jointer assembly, as shown in Figure 21, and install fence lock lever.
Figure 20. Location of motor mount bolts.
Fence
Fence
Carriage
Base
x 2
-20-
Figure 21. Fence assembly and carriage
installed.
Page 23
Model W1741W/W1741SW (Mfd. Since 10/15)
12. Install belt on cutterhead and motor pulleys, as shown in Figure 22, making sure belt is seated in pulley grooves.
13. Loosen four bolts/nuts securing motor mount brackets (see Figure 23), let motor slide down to tension belt, then retighten bolts/nuts.
Note: When properly tensioned, belt has
1
approximately
4" deflection when moderate
pressure is applied midway between the pulleys, as illustrated in Figure 24. If necessary, apply downward pressure on motor before securing motor mount brackets to attain proper belt tension.
Figure 22. Belt installed on cutterhead
and motor pulleys.
Figure 23. Motor mount bracket bolts.
Pulley
1
4"
SETUP
-21-
Deflection
Pulley
Figure 24. Correct belt deflection when
properly tensioned.
Page 24
14. Install fence tilt lever, as shown in Figure 25.
Top Dead
Center
The outfeed table MUST be level with cutterhead knives or inserts when they are at top dead center (at their highest point during rotation). Otherwise, the workpiece cannot properly feed past the cutterhead, which may cause a kickback hazard for the operator.
15. Place straightedge on outfeed table so it extends over cutterhead, and use cutterhead pulley to rotate cutterhead until one of the knives or inserts is at top dead center (their highest point during rotation), as illustrated in Figures 26–27.
Model W1741W/W1741SW (Mfd. Since 10/15)
Tilt
Lever
Figure 25. Fence tilt lever installed on
rear of fence.
Top Dead
Center
W1741W
W1741SW
SETUP
When outfeed table height is correctly set, knife
or insert (at top dead center) will barely touch straightedge, as illustrated in Figure 27.
— If knife or insert lifts straightedge off table or is
below straightedge, then outfeed table height must be reset (refer to Setting Outfeed Table
Height on Page 47 for detailed instructions).
Figure 26. Knife or insert at top dead
center.
W1741W
Straightedge
Outfeed Infeed
W1741SW
Straightedge
Outfeed Infeed
Figure 27. Using straightedge to check
outfeed table height.
-22-
Page 25
Model W1741W/W1741SW (Mfd. Since 10/15)
16. Re-install cabinet rear access panel.
17. Move fence all the way back to make room for
cutterhead guard.
18. Install belt guard with (2) M6-1 x 12 flange bolts, as shown in Figure 28.
19. Insert cutterhead guard shaft into jointer, as shown in Figure 29, so shaft flat is facing set screw, then tighten pre-installed set screw against shaft. Position
3
the bottom of the guard so it is no more than
8"
above the table, to ensure safety during operations.
Belt guard MUST be installed before operating jointer or else moving belt will be exposed, creating an entanglement hazard at back of jointer.
Belt
Guard
x 2
Figure 28. Belt guard installed.
SETUP
20. Test operation of guard by pulling it back and letting go. Guard should spring back over cutterhead and stop against the fence.
— If guard drags across table, loosen set screw,
raise guard slightly so that it does not drag, then retighten set screw.
— If guard does not spring back over cutterhead,
re-install it and make sure flat part of guard shaft faces set screw.
21. Install rabbeting table with (2) pre-installed M8-1.25 x 20 cap screws and (2) 8mm lock washers (see
Figure 30).
Figure 29. Tightening set screw to secure
cutterhead guard.
Rabbeting
x 2
Table
Figure 30. Rabbeting table installed.
-23-
Page 26
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
Knife-Setting Jig
(W1741W)
Assemble knife-setting jig, as shown in Figure 31.
Dust Collection
Model W1741W/W1741SW (Mfd. Since 10/15)
Figure 31. Knife-setting jig assembled.
Recommended CFM at Dust Port: ................ 400 CFM
SETUP
Items Needed Qty
Dust Collection System ........................................1
Dust Hose 4" .....................................................1
Hose Clamps 4" ..................................................2
To connect a dust collection hose, do these steps:
1. Fit a 4" dust hose over the dust port, as shown in Figure 32, and secure it in place with a hose clamp.
2. Tug the hose to make sure it does not come off.
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regu­lar basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
Figure 32. Dust hose attached to dust
port.
Note: A tight fit is necessary for proper
performance.
-24-
Page 27
Model W1741W/W1741SW (Mfd. Since 10/15)
performed. Operating an improperly set
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
section of this
manual can help.
Test Run
Troubleshooting table in the SERVICE
To test run machine, do these steps:
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
1. Clear all setup tools away from machine.
2. Push STOP button in (see Figure 33).
3. Connect machine to power supply.
4. Twist STOP button clockwise until it pops out (see Figure 34). This resets switch so machine will start.
5. Push START button to start machine. A correctly
operating machine runs smoothly with little or no vibration or rubbing noises.
6. Press STOP button to turn machine OFF.
7. WITHOUT resetting STOP button, press START button.
Machine should not start.
— If machine does not start, the STOP button safety
feature is working correctly. Congratulations! The Test Run is complete.
— If machine does start (with STOP button pushed
in), immediately disconnect power to machine. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
DO NOT start machine until all preceding setup instructions have been
up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.
STOP
Button
Figure 33. STOP/START button locations.
I
S
W
T
T
START
Button
SETUP
STOP Button
Figure 34. Resetting the switch.
-25-
Page 28
Model W1741W/W1741SW (Mfd. Since 10/15)
Recommended
Adjustments
For your convenience, the adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, it is possible some of these adjustments may have changed during transportation and handling.
Before making any further service adjustments, we recommend operating the machine on a trial basis to ensure the best possible results.
Factory adjustments that should be verified:
Model W1741W Knife Settings (refer to
Page 38).
Table Parallelism (refer to Page 43).
Depth-of-Cut Scale Calibration (refer to
SETUP
Page 48).
Tighten Belt
The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the belt will stretch and seat into the pulley grooves. After this time, you must re-tension the belt to avoid slippage and burn out. Refer to Page 51 when you are ready to perform this important adjustment.
Note: Pulleys and belt can get hot. This is a normal condition. Allow them to cool before making adjustments.
A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt.
Fence Stop Accuracy (refer to Page 49).
-26-
Page 29
Model W1741W/W1741SW (Mfd. Since 10/15)
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is to be an instructional guide.
If you are an inexperienced operator, we
or trade articles, or seek training from
machinery before performing unfamiliar
OPERATIONS
General
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
NOT intended
To complete typical operation, operator does following:
1. Examines workpiece to verify it is safe and suitable
for cutting.
2. Adjusts fence for width of workpiece and locks it in place.
3. Adjusts fence tilt, if necessary.
4. Adjusts infeed table height to set depth of cut per
pass.
5. Puts on safety glasses, respirator, and ear protection.
6. Locates push blocks.
7. Starts jointer.
8. Holds workpiece firmly against infeed table and
fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutterhead to outfeed table.
9. Repeats cutting process until desired results are achieved.
To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.
strongly recommend that you read books
an experienced operator of this type of
operations. Above all, safety must come
first!
OPERATIONS
10. Stops jointer.
-27-
Page 30
Stock Inspection &
10" Min.
1
/4" Min.
3
/4" Min.
Requirements
Follow these rules when choosing and jointing stock:
DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or
damage to the workpiece can occur if a knot becomes dislodged during the cutting operation.
Model W1741W/W1741SW (Mfd. Since 10/15)
CORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
With Grain
OPERATIONS
Jointing and surface planing with the grain is safer for the operator and produces a better finish.
Cutting against the grain increases the likelihood of kickback and workpiece tear-out. DO NOT cut against the grain! Cutting with the grain is feeding the stock across the cutterhead so the grain points down and back, as viewed from the front edge of the stock.
Note: If the grain changes direction along the edge
of the workpiece, decrease the depth of cut and make additional passes.
Only process natural wood fiber through your jointer. Your jointer is designed to cut only natural
wood stock. This machine is NOT designed to cut metal, glass, stone, tile, products with lead-based paint, or products that contain asbestos—cutting these materials with a jointer may lead to injury.
Make sure your workpiece exceeds the minimum
dimension requirements before processing it through the jointer, or the workpiece may break or kickback during the operation.
Remove foreign objects from the workpiece. Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.
INCORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
Against Grain
Figure 35. Proper grain alignment with the
cutterhead.
10" Min.
3
/4" Min.
1
/4" Min.
10" Min.
1
/2" Min.
1" Min.
Figure 36. Minimum stock dimensions for
jointer.
Note: Wood stacked on a concrete or dirt surface
can have small pieces of concrete or stone pressed into the surface.
Make sure all stock is sufficiently dried before
jointing. Wood with a moisture content over 20% will cause unnecessary wear on the cutters and poor cutting results. Excess moisture can also hasten rust and corrosion.
-28-
Page 31
Model W1741W/W1741SW (Mfd. Since 10/15)
Squaring Stock
Squaring stock involves four steps performed in the order below:
1. Surface Plane on the Jointer: The concave face of the workpiece is surface planed flat with the jointer.
2. Surface Plane on a Thickness Planer: The opposite face of the workpiece is surface planed flat with a thickness planer.
Figure 37. Surface plane on the jointer.
Previously Surface
Planed Face
Figure 38. Surface plane on a thickness
planer.
3. Edge Joint on the Jointer: The concave edge of the workpiece is jointed flat with the jointer.
4. Rip Cut on a Table Saw: The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off.
Figure 39. Edge joint on the jointer.
Previously
Jointed
45
30
15
Edge
Figure 40. Rip cut on a table saw.
OPERATIONS
-29-
Page 32
Surface Planing
The purpose of surface planing on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.
To surface plane on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements section).
2. Set infeed table height to desired cutting depth for
each pass.
Model W1741W/W1741SW (Mfd. Since 10/15)
If you are not experienced with a jointer, set depth of cut to "0" and practice feeding workpiece across the tables as described for each of the jointing procedures. This process will better prepare you for actual operation.
IMPORTANT: For safety reasons, do not exceed a cut-
ting depth of
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the entire cut.
1
16" per pass when surface planing.
OPERATIONS
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
Removed
Surface
Figure 41. Illustration of surface planing
results.
Failure to use push blocks when surface planing could result in your hands contacting rotating cutterhead, which will cause serious personal injury. ALWAYS use push blocks when surface planing on jointer!
7. Repeat Step 6 until entire surface is flat.
Tip: When squaring up stock, cut opposite side of
workpiece with a planer instead of the jointer to ensure both sides are parallel.
-30-
Figure 42. Typical surface planing
operation.
Page 33
Model W1741W/W1741SW (Mfd. Since 10/15)
Edge Jointing
The purpose of edge jointing is to produce a finished, flat-edged surface that is suitable for joinery or finishing, as shown below. It is also a necessary step when squaring rough or warped stock.
To edge joint on jointer, do these steps:
1. Inspect stock to ensure it is safe and suit-
able for the operation (see Stock Inspection & Requirements section).
2. Set infeed table height to desired cutting depth for
each pass.
If you are not experienced with a jointer, set depth of cut to "0" and practice feeding workpiece across the tables as described for each of the jointing procedures. This process will better prepare you for actual operation.
IMPORTANT: For safety reasons, cutting depth should
never exceed
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
7. Repeat Step 6 until the entire edge is flat.
1
8" per pass.
Removed
Surface
Figure 43. Illustration of edge jointing
results.
Figure 44. Example of edge jointing
operation.
OPERATIONS
Tip: When squaring up stock, cut opposite edge of
workpiece with a table saw instead of the jointer— otherwise, both edges of workpiece will not be
parallel with each other.
-31-
Page 34
Bevel Cutting
Bevel cuts can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.
To bevel cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements section).
2. Set infeed table height to cutting depth desired for
each pass.
Model W1741W/W1741SW (Mfd. Since 10/15)
If you are not experienced with a jointer, set depth of cut to "0" and practice feeding workpiece across the tables as described for each of the jointing procedures. This process will better prepare you for actual operation.
Note: Cutting depth for bevel cuts is typically
between width of stock.
3. Set fence tilt to desired angle of cut.
4. Place workpiece against fence and infeed table with
concave side face down.
5. Start jointer.
6. With a push block in your leading hand, press
workpiece against table and fence with firm pres­sure, and feed workpiece over cutterhead with a push block in your trailing hand.
1
16" and 1⁄8", depending on hardness and
OPERATIONS
IMPORTANT: When your leading hand gets within 4"
of the cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation!
Removed
Surface
Figure 45. Illustration of bevel cutting
results.
Failure to use push blocks when surface planing could result in your hands contacting rotating cutterhead, which will cause serious personal injury. ALWAYS use push blocks when surface planing on jointer!
Actual Model May Vary
7. Repeat cutting process, as necessary, until you are
satisfied with the results.
-32-
Figure 46. Example of fence setup for a
bevel cut of 45°.
Page 35
Model W1741W/W1741SW (Mfd. Since 10/15)
Rabbet Cutting
The purpose of rabbet cutting is to remove a section of the workpiece edge, as shown below. When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.
To rabbet cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements section).
When cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard after rabbet cutting!
2. Set infeed table height to desired cutting depth for
each pass.
IMPORTANT: For safety reasons, cutting depth should
never exceed
3. Remove cutterhead guard.
4. Setfenceto90˚andnearfrontofjointer,soamount
of exposed cutterhead in front of fence matches size of desired rabbet.
5. Start jointer.
6. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
7. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during entire cut.
1
8" per pass.
Removed
Surface
Rabbet Joints
Figure 47. Illustration of rabbet cutting
effects and a few sample joints.
Actual Model May Vary
OPERATIONS
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
8. Repeat Step 7 until rabbet is cut to depth.
-33-
Figure 48. Starting typical rabbet cutting
operation.
Figure 49. Completed rabbet cutting
operation.
Page 36
Model W1741W/W1741SW (Mfd. Since 10/15)
ACCESSORIES
Jointer Accessories
The following jointer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
D4613—8" HSS Jointer Knives—Set of 4 for W1741W
Size: 8
D3379—Solid Carbide Indexable Inserts for W1741SW. Size: 14 x 14 x 2mm (10 pack).
D1123—Knife Honer Sharpens planer and jointer knives to a razor keen edge without removing them from cutterheads. The honing tool features two 400­grit stones, a flat stone for sharpening bevels, and a diagonal stone
OPERATIONS
for flat edges. Each stone has four surfaces, which can be adjusted to provide a fresh sharpening surface.
1
16" x 3⁄4" x 1⁄8".
W1211A—Jointer Pal® Steel Body Jig
This is a patented jointer knife-setting jig for perfect alignment every time! Allows you to shift nicked knives to get a perfect cut to an accuracy of +/- 0.001”. We offer knife-setting jigs and extensions for almost all jointers. For 4"–8" jointers with HSS knives.
-34-
Page 37
Model W1741W/W1741SW (Mfd. Since 10/15)
MAINTENANCE
General
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily
Vacuum all dust on and around the machine.
Wipe down the tables and all other unpainted cast iron with a metal protectant.
Check/repair for worn or damaged wires (Page 56).
Check/replace damaged cutterhead or blades/inserts (Page 38–41
Check/retighten loose mounting bolts.
Check/resolve any other unsafe condition.
Monthly
Belt tension, damage, or wear (Page 51).
Clean/vacuum dust buildup from inside stand and off of motor.
).
MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.
Cleaning & Protecting
Cleaning the Model W1741W/W1741SW is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep your table r u s t­free with regular applications of quality lubricants.
MAINTENANCE
-35-
Page 38
Lubrication
Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.
It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.
Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags.
Fence & Carriage
Lube Type ....................................Light Machine OIl
Lube Amount ........................................ As Needed
Lubrication Frequency .................................... Daily
Model W1741W/W1741SW (Mfd. Since 10/15)
Figure 50. Fence lubrication locations
(black arrows).
Place one or two drops of oil on the fence pivot points (see Figure 50) as needed. Before lubricating the fence carriage ways, clean them with mineral spirits. Apply a thin coat of oil along the length of the ways (see Figure
51). Move the fence back and forth to distribute the oil.
Figure 51. Fence carriage slide lubrication
locations (black arrows).
SERVICE
-36-
Page 39
Model W1741W/W1741SW (Mfd. Since 10/15)
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.
SERVICE
General
Inspecting Knives
The height of the knives can be inspected with a straightedge to ensure that they are set even with the outfeed table at their highest point in the cutterhead rotation, or top dead center (TDC).
To inspect the knives, do these steps:
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
Black Lines Represent Straightedge Positions From Overhead View
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard or block it open.
3. Using a straightedge on outfeed table, check height
of each knife at positions shown in figure.
— Knives are set correctly set when they just touch
bottom of straightedge at TDC in each of the straightedge positions.
— If knives do not touch straightedge or they lift
up at any position, then those knives need to be adjusted.
Straightedge
Outfeed Infeed
Figure 52. Checking knife height with a
straightedge.
SERVICE
-37-
Page 40
Setting/Replacing Knives
(W1741W)
Setting the knives correctly is crucial to the proper operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, become dull much faster.
There are two options for setting the knives—the straightedge method and the knife-setting jig method. Each option has advantages and disadvantages; the correct one for you will become a matter of personal preference. For best results, the tables must be parallel with each other (refer to Checking/Adjusting Table Parallelism on Page 43) and the outfeed table height must be properly set (refer to Setting Outfeed Table
Height on Page 47).
Straightedge Method: A high quality straightedge (or
Jointer Pal knife heights are set to the bottom of the straightedge, as shown. Because the knife projection height from the cutterhead is dependent on the outfeed table height, the outfeed table must be set as described in Setting Outfeed Table Height on Page 47 for this method to work correctly.
®
) is held flat against the outfeed table and the
Model W1741W/W1741SW (Mfd. Since 10/15)
Straightedge
Outfeed Infeed
Figure 53. Example of straightedge
method for setting knife heights.
When using the straightedge method to set the knives, you will not need to move the outfeed table once it is set and you will always be assured that the knives are even with the outfeed table in their highest point of rotation (TDC)—even if the cutterhead is not parallel with the outfeed table.
Knife-Setting Jig Method: The infeed table is lowered to fit the jig on the cutterhead as shown, and the knife heights are set to just touch the middle pad of the jig.
The knife jig included with the jointer is designed to set all the knives evenly and at the correct height in the cutterhead.
The cutterhead in this jointer is equipped with jack screws that allow for careful positioning of the knives.
SERVICE
Tools Needed Qty
Knife-Setting Jig ................................................1
Hex Wrench 3mm ...............................................1
Open-End Wrench 10mm.......................................1
Figure 54. Example of using Jointer Pal®.
Middle
Pad
Figure 55. Example of knife-setting jig
positioned over cutterhead knife.
-38-
Page 41
Model W1741W/W1741SW (Mfd. Since 10/15)
Inspecting Position of Knives in Cutterhead
1. DISCONNECT JOINTER FROM POWER!
2. Remove cutterhead guard or block it open.
1
3. Lower infeed table to
4. Place knife jig on cutterhead, directly over a knife.
5. Closely examine how jig touches cutterhead and
knife. The knife is set correctly when, on each side of cutterhead, both legs of jig sit firmly on cutterhead body and middle pad of jig just touches top edge of knife, as shown.
— If the jig does not sit as described, then that knife
must be reset. (Repeat this inspection with the other knives before resetting.)
2" scale mark.
Setting or Replacing Knives
1. DISCONNECT MACHINE FROM POWER!
Figure 56. Using knife-setting jig to set
knife height.
2. Remove cutterhead guard from table and lower infeed and outfeed tables as far as they go. This will provide unrestricted access to cutterhead.
3. Remove cabinet rear access panel to expose cutterhead pulley.
4. Rotate cutterhead pulley to provide good access to cutterhead knives, and put on leather gloves.
5. Loosen cutterhead gib bolts (see Figure), starting in the middle, and alternating back and forth until all gib bolts are loose, but not falling out.
The first time you set or replace a knife, remove
gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
6. Position knife jig over knife. Loosen gib bolts until knife is completely loose.
Loosens
Knife
Figure 57. Gib bolt loosening/tightening
direction.
Tightens
Knife
SERVICE
-39-
Page 42
7. Access jack screws through holes in cutterhead (see Figure). Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife jig. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
8. Rotate cutterhead to reveal the first knife you started with. Lightly snug all gib bolts, alternating from one side to the other (see Figure), and working from the ends to the middle. Repeat with remaining knives.
9. Tighten each gib bolt in the same alternating manner as you did in previous step.
10. Set outfeed table even with new knives at top-dead­center.
11. Replace/release cutterhead guard and cabinet rear access panel.
Model W1741W/W1741SW (Mfd. Since 10/15)
Figure 58. Jack screw access hole.
3
1
42
Figure 59. Gib bolt tightening sequence.
SERVICE
-40-
Page 43
Model W1741W/W1741SW (Mfd. Since 10/15)
Rotating/Replacing Cutterhead Inserts
(W1741SW)
This spiral cutterhead is equipped with indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge
becomesdullordamaged,simplyrotateit90˚,asshown,
to reveal a fresh cutting edge.
Each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.
Reference
Dot
Tools Needed Qty
Phillips Screwdriver.............................................1
Torque Wrench ..................................................1
T-20 Torx Bit .....................................................1
Precision Straightedge .........................................1
To rotate or replace spiral cutterhead insert, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard from table, and lower infeed and outfeed tables as far as they go, to provide access to cutterhead (see Figure).
3. Remove cabinet rear access panel to expose cutterhead pulley.
4. Rotate cutterhead pulley to provide access to insert(s) to be rotated/replaced.
5. Put on heavy leather gloves to protect fingers and hands.
Figure 60. Insert rotating sequence.
Torx
Screw
Cutterhead
Insert
Figure 61. Location of cutterhead inserts
and Torx screws.
6. Remove any sawdust or debris from head of insert, Torx screw, and surrounding area.
-41-
SERVICE
Page 44
7. Remove Torx screw and insert, then clean all dust and debris from both parts and pocket they were removed from.
Tip: Use low-pressure compressed air or vacuum
nozzle to clean cutterhead pocket.
8. Re-install insert so that a fresh cutting edge faces outward, making sure it is properly seated in cutterhead pocket.
— If all four insert cutting edges have been used,
replace insert with a new one. Always position reference dot in same position when installing a new insert to aid in rotational sequencing.
9. Lubricate Torx screw threads with a small amount of light machine oil, wipe excess off, and torque screw to 48–50 inch/pounds.
Model W1741W/W1741SW (Mfd. Since 10/15)
Proper cleaning of insert(s), Torx screw, and cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert, and make marks on your workpiece when jointing.
Note: If too much oil is applied to the threads,
excess will attempt to squeeze out of threaded hole as you install insert and force it to raise slightly, making it out of alignment.
SERVICE
-42-
Page 45
Model W1741W/W1741SW (Mfd. Since 10/15)
Checking/Adjusting Table
Parallelism
If the tables are not parallel with the cutterhead and each other, then poor cutting results and kickback can occu r.
Tools Needed Qty
Straightedge .....................................................1
Open-End Wrench 16mm.......................................1
Hex Wrench 3mm ...............................................1
Stop Bolts
Checking Outfeed Table
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard, fence, and cabinet rear
access panel.
3. Loosen outfeed table lock located at front of machine, and loosen jam nuts and positive stop bolts located at back of machine just behind outfeed table (see Figure 62).
4. Rotate motor pulley so that you can access cutterhead body with straightedge between the knives/inserts, as shown in Figure 63.
5. Place straightedge on outfeed table so it hangs over cutterhead, then lower outfeed table until straightedge just touches cutterhead body.
6. Place straightedge in positions shown in Figure
64. In each position, straightedge should touch
cutterhead and sit flat on outfeed table.
— If straightedge touches cutterhead body and sits
flat across outfeed table in each position, then outfeed table is already parallel with cutterhead. Perform the Checking Infeed Table instructions on Page 44.
Jam Nuts
Figure 62. Outfeed table positive stop
bolts.
Straightedge
Outfeed Table
Figure 63. Adjusting outfeed table
even with cutterhead body (knife-style
cutterhead shown).
Black Lines Represent Straightedge Positions from Overhead View
— If straightedge does not sit flat on outfeed table
and touch cutterhead and in any of the positions, then outfeed table is not parallel with cutterhead. Perform Adjusting Table Parallelism procedure on Page 45, then perform Checking Infeed Table instructions on Page 44.
-43-
SERVICE
Figure 64. Straightedge positions for
verifying if outfeed table is parallel with
cutterhead.
Page 46
Checking Infeed Table
1. Follow all steps for checking outfeed table
parallelism to first make sure that outfeed table is parallel with cutterhead.
2. Correctly adjust outfeed table height (refer to Setting Outfeed Table Height on Page 47 for
detailed instructions).
Model W1741W/W1741SW (Mfd. Since 10/15)
Straightedge
Outfeed Table Infeed Table
3. Rotate cutterhead so knives/inserts will not interfere, then place straightedge on infeed and outfeed tables and adjust infeed table even with outfeed table, as shown in Figure 65.
4. Place straightedge in the positions shown in Figure
66. In each position, straightedge should sit flat
against both outfeed table and infeed table.
— If straightedge sits flat against both infeed and
outfeed tables in all positions above, then tables are parallel. Replace cutterhead guard, fence, and cabinet rear access panel.
— If straightedge does not sit flat against both infeed
and outfeed tables in any of positions, then follow Adjusting Table Parallelism instructions on next page.
Figure 65. Infeed and outfeed tables set
evenly (knife-style cutterhead shown).
Black Lines Represent Straightedge Positions from Overhead View
Figure 66. Straightedge positions for
checking infeed/outfeed table parallelism.
SERVICE
-44-
Page 47
Model W1741W/W1741SW (Mfd. Since 10/15)
Adjusting Table Parallelism
For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine.
Due to the complex nature of this task, we recommend that you double check the current table positions to make sure that they really need to be adjusted before starting.
Each table has four eccentric bushings on the base underneath that allow the table to be adjusted parallel. Each bushing is locked in place by a set screw.
Straightedge
The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead, then adjust the infeed table parallel with the outfeed table.
When setting the outfeed table, all measurements MUST be made from the cutterhead body—not the knives/inserts or the results may be skewed.
Important: The steps below are intended to be performed directly after the steps involved in checking the outfeed table parallelism. Do not continue until you have performed those steps.
To adjust table parallelism, do these steps:
1. Place straightedge on outfeed table so it hangs
over cutterhead, and lower outfeed table until straightedge just touches cutterhead body, as shown in Figure 67.
2. Remove set screw from each of the four eccentric bushings under outfeed table (see Figure 68).
Outfeed Table
Figure 67. Adjusting outfeed table
even with cutterhead body (knife-style
cutterhead shown).
Set Screw
Location
Eccentric
Bushing
Figure 68. Eccentric bushing and set screw
location.
-45-
SERVICE
Page 48
Model W1741W/W1741SW (Mfd. Since 10/15)
3. Place straightedge in one of the positions shown in Figure 69, and adjust eccentric bushings so straightedge touches cutterhead body while lying flat across outfeed table (a pin-type spanner wrench or small hammer and punch may be necessary to turn eccentric bushings).
4. Repeat Step 3 with each remaining straightedge position as many times as necessary until outfeed table is parallel with cutterhead.
5. Tighten/replace set screws in eccentric bushings on outfeed table.
6. Remove set screw from each of the four eccentric bushings under infeed table.
7. Place straightedge halfway across infeed and outfeed tables, and adjust infeed table even with outfeed table, as shown in Figure 70.
8. Place straightedge in one of the positions shown in Figure 71, and adjust eccentric bushings under infeed table so straightedge lies flat against both tables.
Black Lines Represent Straightedge Positions from Overhead View
Figure 69. Straightedge positions for
verifying if outfeed table is parallel with
cutterhead.
Straightedge
Outfeed Table Infeed Table
Figure 70. Infeed and outfeed tables set
evenly (knife-style cutterhead shown).
9. Repeat Step 8 with each remaining straightedge position as many times as necessary until infeed table is parallel with outfeed table.
10. Tighten/replace set screws in eccentric bushings on infeed table.
11. Perform Setting Outfeed Table Height on next page.
SERVICE
Black Lines Represent Straightedge Positions from Overhead View
Figure 71. Straightedge positions for
checking infeed/outfeed table parallelism.
-46-
Page 49
Model W1741W/W1741SW (Mfd. Since 10/15)
Top Dead
Center
Setting Outfeed Table
Height
The outfeed table height must be even with the top of the cutterhead knives. If the outfeed table is set too low, there will be snipe. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.
Tools Needed Qty
Straightedge .....................................................1
Open-End Wrench 16mm.......................................1
Stop Bolts
To set outfeed table height, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard, fence, and cabinet rear
access panel.
3. Knife-Style Cutterhead Only: Correctly set knife heights. Refer to Setting/Replacing Knives (W1741W) on Page 38 for detailed instructions.
4. Loosen outfeed table lock located at front of machine, and loosen jam nuts and positive stop bolts located at back of machine just behind outfeed table (see Figure
72).
5. Place straightedge on outfeed table so it extends
over cutterhead.
6. Use motor pulley to rotate cutterhead until one of the knives or inserts is at top dead center (its highest point during rotation), as illustrated in Figures 73–74.
Jam Nuts
Figure 72. Outfeed table positive stop
bolts.
Top Dead
Center
Figure 73. Knife or insert at top dead
W1741W
W1741SW
center.
7. Use outfeed table adjustment lever to set outfeed table so that knife or insert barely touches straightedge, as illustrated in Figure 74.
8. Tighten outfeed table lock located at front of machine, and tighten outfeed positive stop bolts and jam nuts located at back of machine (see Figure
72) so that outfeed table will not move during operation.
9. Re-install cutterhead guard, fence, and cabinet rear access panel.
-47-
Straightedge
Outfeed Infeed
Straightedge
Outfeed Infeed
Figure 74. Using straightedge to check
outfeed table height.
W1741W
W1741SW
SERVICE
Page 50
Model W1741W/W1741SW (Mfd. Since 10/15)
Adjusting Infeed Table
Stop Bolts
The infeed table on your jointer has positive stop bolts that, when properly set up, allow you to quickly adjust the infeed table to perform heavy or light cuts.
Tools Needed Qty
Straightedge .....................................................1
Open-End Wrench 16mm.......................................1
Each positive stop bolt controls top or bottom range of table movement (see Figure 75). Jam nuts lock posi­tive stop bolts in position so they will not move during operation.
Calibrating Depth-of-Cut
Scale
The depth-of-cu t scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass).
Tools Needed Qty
Straightedge .....................................................1
Phillips Screwdriver #2 .........................................1
Jam Nuts
Top Height
Stop Bolt
Bottom Height
Stop Bolt
Figure 75. Positive stop bolts for infeed
table.
Straightedge
InfeedOutfeed
To calibrate the depth-of-cut scale, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Set outfeed table height as described in Setting Outfeed Table Height on Page 47.
3. Place straightedge across infeed and outfeed tables.
4. Adjust infeed table until it is level with outfeed table, as shown in Figure 76.
5. Using a screwdriver, loosen depth-of-cu t scale pivot screw, adjust scale pointer to "0" (see Figure 77), then re-tighten pivot screw.
SERVICE
Figure 76. Infeed table even with outfeed
table.
Scale
Pointer
Pivot
Screw
Figure 77. Depth scale pointer adjusted to
"0".
-48-
Page 51
Model W1741W/W1741SW (Mfd. Since 10/15)
Setting Fence Stops
The fence stops simplify the task of adjusting the fence to 45° inward, 90°, and 45° outward (135°).
Tilt Lock
Tools Needed Qty
45° Square .......................................................1
90° Square .......................................................1
Sliding Bevel .....................................................1
Wrench 10mm ...................................................1
Hex Wrench 5mm ...............................................1
Setting 45° Inward Fence Stop
1. DISCONNECT MACHINE FROM POWER!
2. Pull out and lock tilt plunger (see Figure 78), loosen fence tilt lock and fence lock, then tilt fence approximately 45° inward onto stop cap screw.
3. Place 45° square against fence and table, (see Figure 79).
4. Loosen jam nut shown in Figure 78.
5. Adjust stop cap screw until fence is exactly 45°
inward while resting on screw (verify angle with a 45° square), retighten jam nut, tilt lock, and fence lock.
45° Inward
Stop Cap
Screw
Jam Nut
Figure 78. 45° inward positive stop cap
screw.
Figure 79. Fence adjusted 45° inward.
Tilt Plunger
Setting 90° Fence Stop
1. DISCONNECT MACHINE FROM POWER!
2. Pull out and lock tilt plunger and loosen fence tilt lock (see Figure 80).
3. Using a 90° square, adjust fence to 90° position (see Figure 80), then unlock plunger. It should insert into
indexing ring and lock fence at 90° position.
4. Adjust indicator (if necessary) to 0° to calibrate fence tilt scale.
Plunger
Tilt
Lock
Figure 80. Fence adjusted to 90°.
Indicator
Indexing
Ring
Fence
Tilt Scale
SERVICE
-49-
Page 52
Setting 45° Outward Fence Stop
1. DISCONNECT MACHINE FROM POWER!
2. Pull out and lock tilt plunger (see Figure 78), loosen fence tilt lock and fence lock, then tilt fence against 45° outward stop bolt.
Model W1741W/W1741SW (Mfd. Since 10/15)
135°
Stop Bolt
Jam Nut
3. Loosen jam nut shown in Figure 81.
4. Adjust 45° outward stop bolt until fence is exactly
45° outward while resting on bolt (check angle with sliding bevel set to 135°), then retighten jam and tilt lock.
Tilt Lock
Tilt
Plunger
Figure 81. Fence adjusted 135˚ outward.
SERVICE
-50-
Page 53
Model W1741W/W1741SW (Mfd. Since 10/15)
Replacing/Tensioning Belt
To ensure optimum power transmission from the motor to the cutterhead, the belt must be in good condition (free from cracks, fraying and wear) and properly tensioned. As the machine is used, the belts will slightly wear and stretch, eventually losing their efficiency of transmitted power until they can be retensioned.
Also, a new belt typically has a break-in period, and should be checked/retensioned after the first 16 hours of belt life, as it will stretch and seat during this time.
Motor
Bracket
Fasteners
Tool Needed Qty
Wrenches or Sockets 13mm ...................................2
Tensioning Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel and loosen motor bracket fasteners shown in Figure 82.
4. Press down on motor to keep tension on belt.
5. Press belt with moderate pressure in center to check
belt tension. Belt is correctly tensioned when there is approximately shown in Figure 83.
— If there is more than
you check belt tension, repeat the tensioning procedure until it is correct.
6. Tighten motor bracket fasteners (see Figure 82), and replace cabinet rear access panel.
1
4" deflection when pushed, as
1
4" deflection when
Figure 82. Motor mounting fasteners
location.
Cutterhead Pulley
Approximately
1
/4" Deflection
Motor Pulley
Figure 83. Correct belt deflection when
properly tensioned.
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel and loosen motor bracket fasteners shown in Figure 82.
4. Have another person lift motor as you remove belt
and replace it with a new one. It may help to use a 2x4 as a lever to raise motor. Make sure ribs of belt are seated in pulley grooves.
5. Follow Steps 4–5 in Tensioning Belt procedure above to set correct belt tension.
6. Tighten motor bracket fasteners (see Figure 82) and replace cabinet rear access panel.
-51-
SERVICE
Page 54
Aligning Pulleys
Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance.
The lower pulley can be adjusted by loosening the motor alignment fasteners, sliding the motor in or out, and retightening the fasteners to lock the motor pulley in place.
Tool Needed Qty
Wrenches or Sockets 13mm ...................................2
Aligning Pulleys
1. DISCONNECT MACHINE FROM POWER!
Model W1741W/W1741SW (Mfd. Since 10/15)
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 84. Example of pulleys aligned.
2. Remove cabinet rear access panel.
3. Visually check alignment of cutterhead and motor
pulleys, as illustrated in Figure 84.
— If they are not aligned, loosen fasteners shown
in Figure 85, shift motor horizontally to align pulleys, then retighten.
4. Replace cabinet rear access panel.
Motor
Alignment
Fasteners
Figure 85. Location of motor alignment
fasteners.
SERVICE
-52-
Page 55
Model W1741W/W1741SW (Mfd. Since 10/15)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor and Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or a breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. STOP button depressed.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped/fuse blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. START/STOP switch at fault.
7. Start capacitor at fault.
8. Thermal overload relay has tripped.
9. Contactor not energized/has poor contacts.
10. Centrifugal switch at fault.
11. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive depth of cut.
4. Dull knives/inserts.
5. Dust collection problem, causing internal components to clog up with shavings.
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Plug/receptacle at fault.
10. Run capacitor at fault.
11. Contactor not energized/has poor contacts.
12. Motor at fault.
1. Motor or other component loose.
2. Belt worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose or not properly aligned.
5. Knives/inserts at fault.
6. Cutterhead bearings at fault.
7. Centrifugal switch at fault.
8. Motor bearings at fault.
1. Rotate button head to reset.
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections.
5. Check/xbroken,disconnected,orcorroded
wires.
6. Replace switch.
7. Test/replace.
8. Reset; adjust trip load dial if necessary; replace.
9. Test all legs for power/replace.
10. Adjust/replace centrifugal switch if available.
11. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 28).
2. Reduce feed rate.
3. Reduce depth of cut.
4. Sharpen/replace knives (Page 38); rotate/replace inserts (Page 41).
5. Clear blockages; move machine closer to dust collector; upgrade dust collector.
6. Tension/replace belt (Page 51); clean belt; ensure pulleys are aligned (Page 52).
7. Re-align pulleys; replace shaft key; tighten pulley set screw.
8. Clean motor, let cool, and reduce workload.
9. Test for good contacts/correct wiring.
10. Test/repair/replace.
11. Test all legs for power/replace.
12. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and retighten
withthreadlockinguid.
2. Inspect/replace belt (Page 51).
3. Fix/replace fan cover; replace loose/damaged fan.
4. Re-align pulleys; replace shaft key; tighten pulley set screw.
5. Resharpen/replace knives; set knife alignment/ height correctly.
6. Replace bearing(s)/realign cutterhead.
7. Replace.
8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
SERVICE
-53-
Page 56
Model W1741W/W1741SW (Mfd. Since 10/15)
Operations
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Tables are hard to adjust.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Workpiece stops in middle of cut.
1. Table lock is engaged/partially engaged.
2. Table stops blocking movement.
1. Outfeed table is set too low, or knives (straight knife cutterheads only) set too high.
2. Operator pushing down on trailing end (infeed side) of workpiece as it leaves cutterhead.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead knives/inserts
1. Completely loosen table locks (Page 7).
2. Loosen/reset table stop bolts (Pages 47–48).
1. Align outfeed table with cutterhead knives/inserts
at top dead center (Page 47).
2. Focus most of the workpiece pressure against outfeed table while cutting.
at top dead center (Page 47).
Workpiece chipping, tear-out, indentations, or overall rough cuts.
Fuzzy grain left in workpiece.
Long lines or ridges that run along the length of the board
Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.
Glossy surface; scorching or burn marks on workpiece.
Workpiece is concave or convex along its length after
SERVICE
jointing.
1. Not feeding workpiece to cut "with the grain."
2. Dull knives/inserts.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives or inserts.
5. Feeding workpiece too fast.
6. Excessive depth of cut.
7. Lack of proper dust collection or clogged dust port.
1. Wood has high moisture content.
2. Dull knives/inserts.
1. Nicked or chipped knives/inserts.
2. Loose or incorrectly installed insert(s).
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Feeding workpiece too fast.
2. Knives/inserts not positioned at even heights in the cutterhead.
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Dull knives/inserts.
2. Feed rate too slow.
1. Workpiece not held with even pressure against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Turn workpiece 180° before feeding again.
2. Sharpen/replace knives; rotate/replace insert(s)
(Pages 38–41).
3. Ensure workpiece is suitable for jointing (Page 28).
4. Replace knives (Page 38); rotate/replace insert(s) (Page 41).
5. Reduce feed rate.
6. Reduce depth of cut.
7. Clear blockages, ensure dust collection is operating
efciently;upgradedustcollector.
1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.
2. Replace/rotate knives/inserts (Pages 38–41).
1. Replace/rotate knives/inserts (Pages 38–41).
2. Remove/replace insert(s) and install properly (Page 41).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Reduce feed rate.
2. Position knives so they are set up evenly in cutterhead (Page 38). Remove, clean, and re­install any inserts that are "raised" in cutterhead (Page 41).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Sharpen/replace knives; rotate/replace insert(s) (Pages 38–41).
2. Increase feed rate.
1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.
2. Take partial cuts to remove extreme high spots before doing a full pass.
3. Check/adjust table parallelism (Page 45).
-54-
Page 57
Model W1741W/W1741SW (Mfd. Since 10/15)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at
(360) 734-3482.
SERVICE
WIRING DIAGRAM COLOR KEY
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-55-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
Page 58
Model W1741W/W1741SW (Mfd. Since 10/15)
Wiring Diagram
A1
1L1
Contactor
2T1
TRIP IND.
TEST RC.A
Magnetic Switch
TECO HUF-11K
A2
5L3
13NO 21NC
22NC 14NO
6T3
TECO Relay
RHU-10/1
14NO
RO
TECO
CU-11
220V
4T2
16
15
12
3L2
11.3
Pedestal-Mounted
ON/OFF Switch
(Viewed from behind)
GND
13
A
GND
B
Stop Button
GLY37
10A 220V
B
Start Button
GLY37
10A 220V
A
97 NO
2T1
SERVICE
98 NO 95 NC
96 NC
6T34T2
Motor
Start Capacitor
CD60 300MFD
250VAC
Run Capacitor
CBB60 40MFD
450VAC
Hot
Hot
Ground
G
NEMA 6-20 Plug
Ground
-56-
Page 59
Model W1741W/W1741SW (Mfd. Since 10/15)
32 X1741W032 CAP SCREW M10-1.5 X 30
37
59
60
61
62
36
37
19
29
38
26
18
19
2021
28
27
26
25
31
30
29
29
24
56
32
23
33
58
22
35
63
36
34
PARTS
Table
35
41
40
6
39
6
11
13
17
16
15
12
14
1
50
4
11
5
10
3
2
9
8
51 52
53
7
54 55
56
57
42
49
48
47
46
45
44 43
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 X1741W001 INFEED TABLE 33 X1741W033 ADJUSTING SCREW M10-1.5 X 50 2 X1741W002 TABLE SHAFT 20 X 202MM 34 X1741W034 TABLE BASE 3 X1741W003 RABBET TABLE 35 X1741W035 TABLE LIP 4 X1741W004 LOCK WASHER 8MM 36 X1741W036 LOCK WASHER 6MM 5 X1741W005 CAP SCREW M8-1.25 X 20 37 X1741W037 CAP SCREW M6-1 X 16 6 X1741W006 HEX NUT M12-1.5 THIN 38 X1741W038 RIVET 2 X 6MM NAMEPLATE, STEEL 7 X1741W007 HANDLE M12-1.75, 32 X 80 (PLASTIC) 39 X1741W039 DEPTH-OF-CUT SCALE 8 X1741W008 STUD-UDE M12-1.75 X 340, 24, 28 40 X1741W040 ADJUSTING SCREW M10-1.5 X 90 9 X1741W009 CAP SCREW M8-1.25 X 40 41 X1741W041 CHIP DEFLECTOR 10 X1741W010 CLAMP PLATE 42 X1741W042 SWITCH CORD 20G 5W 74" 11 X1741W011 ADJUSTING BLOCK 43 X1741W043 FLANGE SCREW M6-1 X 12 12 X1741W012 PIVOT BRACKET 44 X1741W044 STOP BUTTON GLY37 22MM 13 X1741W013 BASE SHAFT 20 X 285MM 45 X1741W045 START BUTTON GLY37 22MM 14 X1741W014 DEPTH-OF-CUT POINTER 46 X1741W046 CONTROL PANEL FACEPLATE 15 X1741W015 PHLP HD SCR M4-.7 X 10 47 X1741W047 CONTROL PANEL BOX 16 X1741W016 ECCENTRIC BUSHING 48 X1741W048 HEX NUT M5-.8 17 X1741W017 SET SCREW M8-1.25 X 10 49 X1741W049 FLAT WASHER 5MM 18 X1741W018 BASE SHAFT 20 X 285MM 50 X1741W050 PHLP HD SCR M5-.8 X 10 19 X1741W019 CAP SCREW M6-1 X 12 51 X1741W051 INT TOOTH WASHER 5MM 20 X1741W020 FLAT WASHER 6MM 52 X1741W052 LOCK WASHER 5MM 21 X1741W021 CHIP BREAKER 53 X1741W053 STRAIN RELIEF M20-1.5 TYPE-3 22 X1741W022 ADJUSTABLE HANDLE 94L, M10-1.5 X 32 54 X1741W054 PHLP HD SCR M4-.7 X 8 23 X1741W023 FENDER WASHER 10MM 55 X1741W055 CAP SCREW M10-1.5 X 20 24 X1741W024 SET SCREW M6-1 X 8 56 X1741W056 FLAT WASHER 10MM 25 X1741W025 SLOTTED PIN W/HOLE 57 X1741W057 CONTROL PANEL PEDESTAL 26 X1741W026 EXTENSION SPRING 58 X1741W058 CAP SCREW M8-1.25 X 80 27 X1741W027 ADJUSTING SCREW M10-1.5 X 120 59 X1741W059 GUARD PIVOT SHAFT 28 X1741W028 OUTFEED TABLE 60 X1741W060 CUTTERHEAD GUARD 29 X1741W029 HEX NUT M10-1.5 61 X1741W061 TORSION SPRING 2.5 X 26 X 30MM 30 X1741W030 CAP SCREW M6-1 X 25 62 X1741W062 SPRING RETAINER 31 X1741W031 BUMPER 63 X1741W063 ROLL PIN 3 X 16
PARTS
-57-
Page 60
Model W1741W/W1741SW (Mfd. Since 10/15)
REF PART # DESCRIPTION REF PART # DESCRIPTION
Cutterhead (W1741W)
106
105
107
108
101 X1741W101 CUTTERHEAD 8" 4-KNIFE 112 X1741W112 HEX BOLT M8-1.25 X 20 102 X1741W102 JOINTER KNIVES 8-1/16" X 3/4" X 1/8" 4PK 113 X1741W113 FENDER WASHER 8MM 103 X1741W103 FLAT HD CAP SCR M5-.8 X 12 114 X1741W114 CUTTERHEAD PULLEY 104 X1741W104 GIB 115 X1741W115 BEARING SLEEVE 105 X1741W105 GIB BOLT M6-1 X 10 116 X1741W116 BEARING BLOCK (R) 106 X1741W106 CAP SCREW M8-1.25 X 70 117 X1741W117 CAP SCREW M8-1.25 X 80 107 X1741W107 LOCK WASHER 8MM 118 X1741W118 KEY 6 X 6 X 25 108 X1741W108 BEARING BLOCK (L) 119 X1741W119 EXT RETAINING RING 10MM 109 X1741W109 BALL BEARING 6203-2RS 120 X1741W120 KNIFE-SETTING JIG FOOT 110 X1741W110 INT RETAINING RING 47MM 120A X1741W120A KNIFE-SETTING JIG 8" 111 X1741W111 BALL BEARING 6204-2RS 121 X1741W121 KNIFE-SETTING JIG SHAFT
109
104
103
101
102
103
110
119
118
120
117
107
116
111
120A
121
120
115
114
113
119
112
PARTS
-58-
Page 61
Model W1741W/W1741SW (Mfd. Since 10/15)
Cutterhead (W1741SW)
106
108
107
109
105
102
101
103
104
118
110
117
107
116
115
114
111
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 X1741SW101 CUTTERHEAD 8" SPIRAL 110 X1741SW110 INT RETAINING RING 47MM 102 X1741SW102 CARBIDE INSERTS 14 X 14 X 2 (10-PK) 111 X1741SW111 BALL BEARING 6204-2RS 103 X1741SW103 FLAT HD TORX T20 M6-1 X 15 112 X1741SW112 HEX BOLT M8-1.25 X 20 104 X1741SW104 L-HANDLE TORX DRIVE T-20 113 X1741SW113 FENDER WASHER 8MM 105 X1741SW105 T-HANDLE TORX DRIVE T-20 114 X1741SW114 CUTTERHEAD PULLEY 106 X1741SW106 CAP SCREW M8-1.25 X 70 115 X1741SW115 BEARING SLEEVE 107 X1741SW107 LOCK WASHER 8MM 116 X1741SW116 BEARING BLOCK (R) 108 X1741SW108 BEARING BLOCK (L) 117 X1741SW117 CAP SCREW M8-1.25 X 80 109 X1741SW109 BALL BEARING 6203-2RS 118 X1741SW118 KEY 6 X 6 X 25
113
112
-59-
PARTS
Page 62
Fence
Model W1741W/W1741SW (Mfd. Since 10/15)
245
247
249
201
242
202
203
246
248
204
214
215
205
243
244
216
213
206
213
217
212
207
218
211
213
219
210
208
224
209
223
220
226
221
222
225
210
228
229
227
206
230
211
241
231
207
208
240
239
238
237
236
235
234
233
232
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 X1741W201 FENCE 226 X1741W226 INDEX PIN 202 X1741W202 TILT SCALE 227 X1741W227 PLUNGER 203 X1741W203 TILT SCALE PLATE 228 X1741W228 COMPRESSION SPRING 0.7 X 12 X 15 204 X1741W204 LOCK COLLAR (LEFT) 229 X1741W229 HEX BOLT M6-1 X 20 205 X1741W205 LOCK COLLAR (RIGHT) 230 X1741W230 FLAT WASHER 10MM 206 X1741W206 CONNECTING SHAFT W/2 HOLES 231 X1741W231 LOCK WASHER 10MM 207 X1741W207 KNOB M10-1.5, 35 DIA, 44L (PLASTIC) 232 X1741W232 CAP SCREW M10-1.5 X 30 208 X1741W208 STUD UDE M10-1.5 X 100, 12, 30 233 X1741W233 LOCK NUT M10-1.5 209 X1741W209 THREADED CLAMP M10-1.5 234 X1741W234 FENDER WASHER 10MM 210 X1741W210 CAP SCREW M8-1.25 X 30 235 X1741W235 CARRIAGE MOUNT 211 X1741W211 HEX NUT M6-1 236 X1741W236 FENCE GIB 212 X1741W212 HEX BOLT M6-1 X 25 237 X1741W237 CAP SCREW M6-1 X 12 213 X1741W213 SET SCREW M8-1.25 X 10 238 X1741W238 FENCE CARRIAGE CLAMP BOLT 214 X1741W214 FLAT WASHER 6MM 239 X1741W239 FENCE CARRIAGE 215 X1741W215 PHLP HD SCR M6-1 X 10 240 X1741W240 ECCENTRIC SHAFT 216 X1741W216 PHLP HD SCR M5-.8 X 10 241 X1741W241 SET SCREW M6-1 X 16 217 X1741W217 TILT POINTER 242 X1741W242 PUSH BLOCK 218 X1741W218 FENDER WASHER 5MM 243 X1741W243 WRENCH 8 X 10MM OPEN-ENDS 219 X1741W219 CLAMP 244 X1741W244 WRENCH 11 X 13MM OPEN-ENDS 220 X1741W220 FENCE SWIVEL BASE 245 X1741W245 HEX WRENCH 3MM 221 X1741W221 INDEX PIN WASHER 246 X1741W246 HEX WRENCH 4MM 222 X1741W222 RIVET 2 X 6MM NAMEPLATE, STEEL 247 X1741W247 HEX WRENCH 5MM 223 X1741W223 BUSHING 14 X 15 248 X1741W248 HEX WRENCH 6MM 224 X1741W224 ADJUSTABLE HANDLE 94L, M10-1.5 X 50 249 X1741W249 HEX WRENCH 8MM 225 X1741W225 ROLL PIN 3 X 20
PARTS
-60-
Page 63
Model W1741W/W1741SW (Mfd. Since 10/15)
324-6
302
303
324-1
324-4
304
324-2
324-3
324-5
349
348
305
306
307
347
324
310
346
308
344
309
325
345
310
306
Stand
313
311
326
327
305
314
319
328
321
318
315
338 341
320
316
301
317
343
342
339
311
318
303
338
302
340
338
339
312-2
312-2
312-3
312-4
312-5
335
337
312
312-1
333
336
312-8
312-9
312-10
305
312-7
312-9
329
330
331
332
334
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 X1741W301 STAND COVER 324-1 X1741W324-1 REAR MAG SWITCH COVER 302 X1741W302 PHLP HD SCR M5-.8 X 10 324-2 X1741W324-2 CONTACTOR TECO CU-11 220V 303 X1741W303 FENDER WASHER 5MM 324-3 X1741W324-3 OL RELAY TECO RHU-10 11.3-16A 304 X1741W304 DUST PORT 4" 324-4 X1741W324-4 FRONT MAG SWITCH COVER 305 X1741W305 FLAT WASHER 8MM 324-5 X1741W324-5 PLASTIC SCREW M12 X 25 306 X1741W306 LOCK WASHER 8MM 324-6 X1741W324-6 PHLP HD SCR M4-.7 X 40 307 X1741W307 CAP SCREW M8-1.25 X 20 325 X1741W325 MOTOR CORD 12G 3W 37" 308 X1741W308 STAND 326 X1741W326 STRAIN RELIEF M22 TYPE-6 ST 309 X1741W309 BELT GUARD 327 X1741W327 POWER CORD 12G 3W 98" 6-20P 310 X1741W310 FLANGE BOLT M6-1 X 12 328 X1741W328 STAND BASE 311 X1741W311 FLANGE NUT M8-1.25 329 X1741W329 E-CLIP 9MM 312 X1741W312 MOTOR 3HP 240V 1-PH 330 X1741W330 FLAT WASHER 12MM 312-1 X1741W312-1 MOTOR FAN COVER 331 X1741W331 PEDAL PIVOT SHAFT 12 X 100MM 312-2 X1741W312-2 CAPACITOR COVER 332 X1741W332 FOOT PEDAL BRACKET 312-3 X1741W312-3 MOTOR JUNCTION BOX 333 X1741W333 LOCK NUT M8-1.25 312-4 X1741W312-4 MOTOR FAN 334 X1741W334 CAP SCREW M8-1.25 X 50 312-5 X1741W312-5 S CAPACITOR 300M 250V 2 X 3-3/4 335 X1741W335 FOOT PEDAL 312-7 X1741W312-7 CONTACTOR 336 X1741W336 LOCK NUT M10-1.5 312-8 X1741W312-8 CENTRIFUGAL SWITCH 337 X1741W337 FOOT PEDAL BASE 312-9 X1741W312-9 BALL BEARING 6205ZZ 338 X1741W338 INT RETAINING RING 35MM 312-10 X1741W312-10 R CAPACITOR 40M 450V 2 X 3-3/4 339 X1741W339 BALL BEARING 6202-2RS 313 X1741W313 KEY 8 X 7 X 40 340 X1741W340 FOOT PEDAL WHEEL SLEEVE 314 X1741W314 RIBBED V-BELT 8PK-1180 341 X1741W341 CAP SCREW M10-1.5 X 70 315 X1741W315 MOTOR PULLEY 342 X1741W342 FOOT PEDAL WHEEL 316 X1741W316 SET SCREW M6-1 X 8 343 X1741W343 CAP SCREW M8-1.25 X 100 317 X1741W317 HEX BOLT M8-1.25 X 25 344 X1741W344 RUBBER FOOT M8-1.25 X 16 318 X1741W318 FENDER WASHER 8MM 345 X1741W345 HEX NUT M8-1.25 319 X1741W319 MOTOR MOUNT PLATE 346 X1741W346 FLANGE NUT M6-1 320 X1741W320 HEX BOLT M8-1.25 X 30 347 X1741W347 HEX BOLT M8-1.25 X 50 321 X1741W321 GROMMET 12 X 50MM (PLASTIC) 348 X1741W348 REAR WHEEL SLEEVE 324 X1741W324 MAG SWITCH TECO HUF-11K 349 X1741W349 REAR WHEEL
PARTS
-61-
Page 64
Model W1741W/W1741SW (Mfd. Since 10/15)
Labels & Cosmetics
401
414
413
403
402
404
405
406
407
408
412
411
410
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 X1741W401 CUTTERHEAD WARNING LABEL 408 X1741SW408 MACHINE ID LABEL (W1741SW) 402 X1741W402 FENCE WARNING LABEL 409 X1741W409 MODEL NUMBER LABEL (W1741W) 403 X1741W403 CONTROL PANEL LABEL 409 X1741SW409 MODEL NUMBER LABEL (W1741SW) 404 X1741W404 ELECTRICITY LABEL 410 X1741W410 SHOP FOX NAMEPLATE 405 X1741W405 EYE/EAR/LUNG WARNING LABEL 411 X1741W411 BLACK TOUCH-UP PAINT 406 X1741W406 UPPER DECORATIVE STRIPE TAPE 412 X1741W412 LOWER DECORATIVE STRIPE TAPE 407 X1741W407 READ MANUAL LABEL 413 X1741W413 DISCONNECT POWER LABEL 408 X1741W408 MACHINE ID LABEL (W1741W) 414 X1741W414 SHOP FOX WHITE TOUCH-UP PAINT
409
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
PARTS
-62-
Page 65
Model W1741W/W1741SW (Mfd. Since 10/15)
Page 66
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 67
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and right to change specifications at any time
WARRANTY
.
reserve the
Page 68
High Quality Machines and Tools
Woodstock International, Inc. carries thousands of products designed
to meet the needs of today's woodworkers and metalworkers.
Ask your dealer about these fine products:
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