Shop fox W1735 User Manual

MODEL W1735
PORTABLE
DUST COLLECTOR
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © AUGUST, 2004 BY WOODSTOCK INTERNATIONAL, INC.
WARNI NG: NO PO RTION OF THI S MANUA L MAY B E REPRO DUCED IN ANY S HAPE OR F ORM WITHOU T
#6527 TR
THE WRI TTEN AP PROVAL OF WO ODSTO CK INTERNATIONA L, INC.
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities con tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on
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how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti lated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
About Your New Dust Col
Specifications ............................................................................................... 2
Controls and Features .....................................................................................
SAFETY ............................................................................................................4
Standard Safety Instructions .............................................................................
Additional Safety Instructions for Dust Collectors .................................................... 6
Avoiding Potential Injuries ...............................................................................
ELECTRICAL ......................................................................................................8
110V Operation .............................................................................................
220V Operation ............................................................................................. 8
Circuit Load .................................................................................................
Extension Cords ............................................................................................
Grounding ................................................................................................... 9
SET UP ..........................................................................................................
Unpacking ..................................................................................................10
Inventory ...................................................................................................10
Machine Placement .......................................................................................
Casters ......................................................................................................11
Collection Bag .............................................................................................
Dust Hose ...................................................................................................
Dust Nozzle ................................................................................................
OPERATIONS ................................................................................................... 13
General .....................................................................................................13
Operation ...................................................................................................13
Accessories .................................................................................................14
MAINTENANCE ................................................................................................. 15
General .....................................................................................................15
Collector Bag
Machine Cleaning .........................................................................................15
Lubrication .................................................................................................15
SERVICE ......................................................................................................... 16
General .....................................................................................................16
Rewiring for 220V .........................................................................................
110V Wiring Diagram (Prewired) .......................................................................17
220V Wiring Diagram .....................................................................................18
Troubleshooting ...........................................................................................19
W1735 Parts Breakdown .................................................................................
W1735 Parts
WARRANTY ..................................................................................................... 22
Cleaning ...................................................................................15
List ..........................................................................................21
lector .......................................................................... 2
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SETUP MAINTENANCE SERVICE PARTSOPERATIONSSAFETYINTRODUCTION
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W1735 1HP Portable Dust Collector
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Technical Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob lems, send out parts or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
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About Your New Dust Collector
Your new SHOP FOX® 3/4 HP Portable Dust Collector has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
This dust collector allows you the power and quiet operation of a dust collector with the portability of a wet/dry vacuum.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durabil ity of this product be included.
Specifications
Motor .................................................................3/4 HP, 110/220V, 3450 RPM
Amps ............................................................................................. 9/4.5
Suction Capacity ............................................................................650 CFM
Static Pressure Rating (inches of water) ..................................................... 3.4"
Impeller Size ....................................................................................... 9"
Impeller Construction ....................................................................Aluminum
Filter ........................................................................................30 Micron
Inlet Size ............................................................................................ 4"
Bag Capacity ........................................................................ 2.8 Cubic Feet
Overall Size ............................................................. 46" W x 18" D x 43-1/2" H
Approximate Machine Weight ...............................................................42 lbs.
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W1735 1HP Portable Dust Collector
Controls and Features
INTRODUCTION
A
B
C
A. Dust Nozzle—Optional dust collection port for use
with machinery without a built-in dust port, or can be used in addition to the built-in dust port to col lect leftover dust.
B. Collection Bag—Stores collected dust and filters the
air down to 30 microns as it is expelled from the dust collector.
D
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C. 4" Dust Hose—Included with dust collector for use
with machines with built-in dust ports or the includ ed dust nozzle.
D. ON/OFF Lockout Switch w/Key—Allows you to lock
out the dust collector to prevent unsupervised use.
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W1735 1HP Portable Dust Collector
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
SAFETY
NOTICE
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place for future reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
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W1735 1HP Portable Dust Collector
12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is in good condition. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17. Keep proper footing and balance at all times.
18. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.
20. Keep machine away from open flame. Operating machines near pilot lights or open flames creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo sion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
SAFETY
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21. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our technical support or ask a qualified expert how the operation should be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become second-nature to you.
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W1735 1HP Portable Dust Collector
Additional Safety Instructions for Dust Collectors
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and
SAFETY
1. WOOD DUST ONLY. Never use your dust collector for anything except wood dust. Materials such as
liquids, metal shavings, metal dust, screws, glass, plastic, or rocks can cause sparks when coming into contact with any part of the collection system. Sparks combined with sawdust and the breeze from the impeller can ignite easily.
2. UNPLUG BEFORE SERVICING. Always turn off and unplug the dust collector, and allow the impeller
to come to a complete stop before emptying the dust bags, moving the dust collector, or removing ducting.
3. WORKING NEAR INLET. Never place your hands near the inlet opening while the machine is running
or connected to power.
operational information is not understood and fol lowed. DO NOT risk your safety by not reading!
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DO NOT remove inlet grating. If large debris should come into contact with the impeller, seri ous injury may occur.
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4. RESPIRATOR REQUIRED DURING OPERATION. Always wear an approved respirator during dust col-
lector use, the bag filter is not a safe substitute for a respirato
5. RESPIRATOR REQUIRED WHEN REMOVING BAGS
glasses when removing, emptying or replacing collection bags. Secure the bags tightly to the dust collector to avoid the bags from blowing off.
6. UNATTENDED DUST COLLECTOR. Never leave the dust collector running while unattended.
7. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intend-
ed operation, stop using the machine! Then contact our technical support or ask a qualified expert for solutions.
8. GROUNDING PLASTIC DUST HOSES AGAINST STATIC ELECTRICITY. Plastic dust hoses create static
electricity during operation. The longer the hose, the stronger the potential buildup of a charge. Running bare 12 ga. copper wire along all plastic hoses, fittings, and blast gates and connecting the wire to the metal frame of machines will help reduce the occurrence of static build up and discharge.
9. O
10. ALLERGIC REACTION TO WOOD DUST. Be aware that certain woods may cause an allergic reaction
PERATING IN FLAMMABLE ENVIRONMENTS. Fine dust sawdust particles are extremely flammable
and can easily ignite. Never operate the dust collector in a room with an open flame/pilot light.
in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and the possibility of a allergic reaction. Always wear an approved res pirator when operating this machine.
. Always wear an approved respirator and safety
r.
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W1735 1HP Portable Dust Collector
Avoiding Potential Injuries
SAFETY
Figure 1. Never collect anything except wood
dust!
Figure 2. Never operate without bag installed.
Figure 4. Unplug the dust collector when
cleaning bag.
Figure 5. Wear a respirator and safety glasses
when cleaning bag.
Figure
3. Keep hands away from inlet when con-
nected to power.
Figure 6. Remove lockout key when not in use.
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