Shop fox W1729 User Manual

MODEL W1729

19" BANDSAW

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 01/12)

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#6703CR Printed in Taiwan

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Contents

INTRODUCTION .....................................2

Contact Info ....................................... 2

Manual Accuracy .................................. 2

Controls & Components ......................... 5

SAFETY ............................................... 6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Bandsaws ................ 8

ELECTRICAL .........................................9

Circuit Requirements ............................9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

Converting Voltage to 115V .................. 11

SETUP .............................................. 12

Unpacking ....................................... 12

Items Needed for Setup ....................... 12

Inventory ........................................ 13

Hardware Recognition Chart ................. 14

Mounting to Shop Floor ........................ 15

Bench Mounting................................. 15

Assembly ......................................... 16

Table-to-Blade Squaring ....................... 17

Miter Slot-to-Blade Alignment .... ............ 18

Fence Parallelism .............................. 19

Blade Tension ................................... 20

Blade Guides .................................... 21

Dust Collection ................................. 22

Test Run .......................................... 23

ACCESSORIES ...................................... 33

Bandsaw Accessories ........................... 33

MAINTENANCE .................................... 34

General .......................................... 34

Cleaning ......................................... 34

Table & Base .................................... 34

Lubrication ...................................... 35

SERVICE ............................................ 36

General .......................................... 36

Replacing V-Belt ................................ 36

Wheel Alignment Test ......................... 37

Wheel Positioning .............................. 39

Wheel Tilting .................................... 40

Adjusting Guide Post Travel .................. 41

Blade Lead ...................................... 43

Electrical Safety Instructions ................. 44

Electrical Components ........................ 45

W1729 Wiring Diagram (115V) ............... 46

W1729 Wiring Diagram (230V) ............... 47

Troubleshooting ................................. 48

PARTS .............................................. 50

Motor and Body ................................. 50

Blade Drive ...................................... 52

Blade Guide ..................................... 54

Fence and Miter ................................ 56

WARRANTY ........................................ 61

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

OPERATIONS....................................... 24

General .......................................... 24

Disabling Switch ................................ 24

Blade Speeds .................................... 25

Blade Selection ................................. 26

Blade Changes .................................. 27

Blade Quick-Release Adjustment ............ 28

Blade Tracking .................................. 29

Ripping ........................................... 30

Cutting Curves .................................. 31

Stacked Cuts .................................... 31

Crosscutting ..................................... 32

Resawing ......................................... 32

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

the instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but our policy of continuous improvement

machine you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure

check our website

for an updated version. W

manuals

and

on our website at

www.

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.

MODEL XXXX

MACHINE NAME

Motor:

Specification:

Weight:

Specifications

To reduce risk of serious personal injury when using this machine:

1. Read & understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended while it is running.

9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.

10. Do not use without dust bag or filters in place.

11. Always wear a respirator when emptying bags.

12. Prevent unauthorized use by children or untrained users.

Date

Serial Number

Manufactured for Woodstock in Taiwan

WARNING!

We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.

IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This information is required for all Technical Support calls and it will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@woodstockint.com

Model W1729 (For Machines Mfd. Since 1/12)

INTRODUCTION

Contact Info

Woodstock International Technical Support

Phone: (360) 734-3482

Email: techsupport@woodstockint.com

Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Manual Accuracy

made every effort to be exact with

also means that sometimes the

e post current

manual updates for free

woodstockint.com.

Manufacture Date and Serial Number

Manufacture

Date

Serial Number

-2-

Model W1729 (For Machines Mfd. Since 1/12)

MODEL W1729

2 HP 19" BANDSAW

Product Dimensions

Weight.......................................................................................................... 367 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 36 x 32 x 76 in.

Footprint (Length x Width).................................................................... 29‐1/2 x 17‐3/4 in.

Shipping Dimensions

Type.................................................................................................. Wood Slat Crate

Content........................................................................................................ Machine

Weight.......................................................................................................... 435 lbs.

Length x Width x Height........................................................................... 21 x 33 x 84 in.

INTRODUCTION

Electrical

Power Requirement.......................................................... 115V or 230V, Single‐Phase, 60 Hz

Prewired Voltage................................................................................................. 230V

Full‐Load Current Rating............................................................... 20A at 115V, 10A at 230V

Minimum Circuit Size................................................................... 30A at 115V, 15A at 230V

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Plug Included....................................................................................................... Yes

Included Plug Type.................................................................................... 6‐15 for 230V

Recommended Plug Type........................................................................... L5‐30 for 115V

Switch Type........................................................................... Push Button ON/OFF Switch

Motors

Main

Type......................................................................... TEFC Capacitor‐Start Induction

Horsepower................................................................................................. 2 HP

Phase.............................................................................................. Single‐Phase

Amps.................................................................................................... 20A/10A

Speed.................................................................................................. 1725 RPM

Power Transfer ................................................................................... V‐Belt Drive

Bearings............................................................... Shielded & Permanently Lubricated

Main Specifications

Bandsaw Size.............................................................................................. 19 in.

Max Cutting Width (Left of Blade)............................................................... 18‐1/4 in.

Max Cutting Width (Left of Blade) w/Fence.................................................... 16‐5/8 in.

Max Cutting Height (Resaw Height)................................................................... 12 in.

Blade Speeds.................................................................................. 1700, 3500 FPM

-3-

INTRODUCTION

Model W1729 (For Machines Mfd. Since 1/12)

Blade Information

Standard Blade Length................................................................................. 143 in.

Blade Length Range........................................................................ 141‐1/2 – 143 in.

Blade Width Range................................................................................. 1/8 – 1 in.

Type of Blade Guides.............................................................................. Roller Disc

Guide Post Adjustment Type................................................................. Rack & Pinion

Has Quick‐Release.......................................................................................... Yes

Table Information

Table Length......................................................................................... 26‐3/4 in.

Table Width............................................................................................... 19 in.

Table Thickness....................................................................................... 1‐1/2 in.

Table Tilt................................................................................ Left 5, Right 45 deg.

Table Tilt Adjustment Type........................................................................... Manual

Floor‐to‐Table Height.............................................................................. 37‐1/2 in.

Fence Locking Position.................................................................................. Front

Fence is Adjustable for Blade Lead...................................................................... Yes

Resaw Fence Attachment Included....................................................................... No

Miter Gauge Included....................................................................................... Yes

Construction Materials

Table.............................................................................. Precision Ground Cast Iron

Trunnion.................................................................................................... Steel

Fence............................................................................ Deluxe Extruded Aluminum

Base/Stand.................................................................................. Pre‐Formed Steel

Frame/Body................................................................................ Pre‐Formed Steel

Wheels........................................................................ Computer‐Balanced Cast Iron

Tire................................................................................................ Polyurethane

Wheel Cover ............................................................................... Pre‐Formed Steel

Paint Type/Finish............................................................................. Powder Coated

Other Related Information

Wheel Diameter..................................................................................... 18‐7/8 in.

Wheel Width.......................................................................................... 1‐1/4 in.

Number of Dust Ports......................................................................................... 2

Dust Port Size.............................................................................................. 4 in.

Compatible Mobile Base............................................................................... D2058A

Other

Country of Origin ............................................................................................. Taiwan

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location ....................................................................... Label on Top Cover

ISO 9001 Factory .................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes

Features

Hinged Wheel Covers with Safety Lock Quick Change Blade Release/Tensioner Magnifying Window on Fence Scale Height Scale Measurement Miter Gauge Blade Tension Indicator Rack and Pinion Upper Guide Adjustment

-4-

Model W1729 (For Machines Mfd. Since 1/12)

Become familiar with the names and locations of the controls and features shown below to better

Controls & Components

INTRODUCTION

Figure 1. Bandsaw rear view.

Controls

A. Blade Tensioning Lever: Adjusts blade tension

for quick blade changes. Refer to Page 19.

B. Blade-Tension Handwheel: Tensions blade in

gradual increments. Refer to Page 19.

C. Blade Tracking Knob and Lock Lever: Moves

and locks blade tracking. Refer to Page 28.

D. Guide Post Elevation Handwheel: Moves and

locks blade guide support quickly to the desired height with a scale.

E. ON / OFF Push Button Switch: Toggles all

power ON and OFF to the motor.

F. Table Tilt Lock Lever: Locks the table

between 45° right and 5° left.

G. Wheel Cover Lock Knobs: Locks wheel covers.

H. Fence, Rails, and Miter Gauge: Allows for

controlled cutting at various angles.

Figure 2. Bandsaw front view.

Features

I. Lifting Eye: Provides a secure lifting location.

J. Blade Guides: Allows for extended blade life

and low friction blade guide and support.

K. Table-Stop Bolt: Allows for returning table to

0º degrees quickly and accurately.

L. Blade Tracking Window: Allows for easy

monitoring of blade tracking.

M. Blade Tension Indicator Window: Allows for

easy monitoring of blade tension.

N. Lower Wheel Tilt Adjustment Hub: Allows for

coplanar adjustments.

O. Dust Ports: Allows for dust collection ducting

connection.

P. Table Tilt Lever: Allows for easy table tilting

with the quick positioning gear and lever.

-5-

Model W1729 (For Machines Mfd. Since 1/12)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

SAFETY

themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

-6-

Model W1729 (For Machines Mfd. Since 1/12)

WEARING PROPER APPAREL. Do not wear

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

Only use machine for its

Tools left on

Keep proper footing and

Keep children and

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

SAFETY

accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intended operation, stop using the machine!

-7-

Contact Technical Support at (360) 734-3482.

Model W1729 (For Machines Mfd. Since 1/12)

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

SAFETY

BLADE REPLACEMENT. To avoid mishaps that

could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

SMALL WORKPIECE HANDLING. If your hands

slip while holding small workpieces with your fingers during a cut, serious personal injury could occur. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture.

BLADE SPEED. Moving the workpiece against a

blade that is not at full speed could cause the blade to grab the workpiece and draw the operator's hands into the blade. Always allow the blade to come to full speed before starting the cut.

WORKPIECE SUPPORT. If the workpiece should

unexpectedly twist during cutting, it could kickback or draw the operator's hands into the blade. Always keep the workpiece flat and firm against the table when cutting. If necessary, use a jig or other work-holding device.

BLADE SUPPORT. The blade tension and guide/

support bearings keep the blade straight when cutting. Always keep the blade tension and guide thrust bearings properly adjusted and positioned to avoid the blade bending or breaking with the forces of the cutting operation.

CUTTING TECHNIQUES. Plan your operation so

the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the saw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

HAND PLACEMENT. Never position fingers

or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

FEED RATE. To avoid the risk of the workpiece

slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

WORKPIECE MATERIAL. This machine is

intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE CONTROL. To avoid serious personal

injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

UPPER BLADE GUIDE SUPPORT. To reduce

the exposure of the operator to the blade and provide maximum support for the blade, keep the upper blade support and guide bearings no more than 1" above the workpiece.

-8-

Model W1729 (For Machines Mfd. Since 1/12)

or machine damage. To reduce this risk,

where only one machine will be running

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to instructions for details.)

ELECTRICAL

Circuit Requirements

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

ELECTRICAL

Full-Load Current Rating

Full-Load Current Rating at 230V .................. 10 Amps

Full-Load Current Rating at 115V .................. 20 Amps

Circuit Requirements for 230V (Prewired)

Circuit Type ......................230V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEMA 6-15

Circuit Requirements for 115V

Circuit Type ...................... 115V, 60 Hz, Single-Phase

Circuit Size ............................................. 30 Amps

Plug/Receptacle ...................................NEMA L5-30

Voltage Conversion

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit—

at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

-9-

Grounding Requirements

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

This machine is equipped with a power cord that has an equipment-grounding The plug

receptacle ( accordance with local codes and ordinances.

A NEMA L5-30 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. into a matching installed and grounded in accordance with all local codes and ordinances.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

the available receptacle, or the machine

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

Model W1729 (For Machines Mfd. Since 1/12)

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

ELECTRICAL

you are in doubt about whether the tool is

If you ever notice that a cord or

For 230V Connection (Prewired)

wire and NE M A 6-15 grounding plug.

must only be inserted into a matching

see Figure) that is properly installed and grounded in

For 115V Connection (Must be Rewired)

The plug must only be inserted

receptacle (see Figure) that is properly

220V

230V

Current Carrying Prongs

6-15 PLUG

Figure 3. NEMA 6-15 plug & receptacle.

No adapter should be used with the required plug. If the plug does not fit

GROUNDED

6-15 RECEPTACLE

Grounding Prong

Extension Cords

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire

Minimum Gauge Size at 230V ...................... 14 AWG

Minimum Gauge Size at 115V ...................... 12 AWG

Maximum Length (Shorter is Better) ................50 ft.

, match the required

-10-

must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.

L5-30 GROUNDED

110V

115V

Hot

Grounding Prong

Figure 4. NEMA L5-30 plug & receptacle.

LOCKING

RECEPTACLE

Neutral

L5-30

LOCKING

PLUG

is Hooked

Model W1729 (For Machines Mfd. Since 1/12)

Motor Wired for 230V

Converting Voltage to 115V

Voltage Conversion

The voltage conversion MUST be performed by an electrician or qualified service personnel. Wiring diagrams are provided on Pages 46-47 for your convenience. The voltage conversion procedure involves rewiring the motor and installing a new plug.

IMPORTANT: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.

Items Needed: Qty

NEMA L5-30 Plug ................................................1

Electrical Tape ...................................... As Needed

Phillips Head Screwdriver #2 ..................................1

ELECTRICAL

Keep machine disconnected from power until instructed otherwise.

Motor Wired for 230V

To rewire the bandsaw for 115V operation, do the following steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the existing plug.

3. Remove the junction box cover.

4. Remove the 3 wire nuts shown in Figure 5.

5. Use wire nuts to connect the wires as illustrated in Figure 6.

6. Use electrical tape to secure wire nuts to the wires, to prevent unintentional loosening from motor vibration during operation.

7. Replace the junction box cover.

8. Install a NEMA L5-30 plug on the power cord

according to the plug manufacturer's instructions. If the plug manufacturer's instructions are not available, a NEMA L5-30 plug wiring is provided on Page 45.

Figure 5. Motor wired for 230V operation.

Motor Rewired for 115V

Figure 6. Motor rewired for 115V

operation.

-11-

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Items Needed for Setup

The following items are needed, but not included, to setup your machine.

Model W1729 (For Machines Mfd. Since 1/12)

Description Qty

• Safety Glasses for Each Person ..........................1

• Degreaser or Solvent for Cleaning ................Varies

• Disposable Rags for Cleaning ......................Varies

• Straightedge ................................................1

• Level .........................................................1

• Dust Collection System ...................................1

• 4" Dust Hose ................................................1

SETUP

• 4" Hose Clamp ..............................................1

• Assistant for Lifting .......................................1

• Needle Nose Pliers ........................................1

• Wrench or Socket 17mm .................................1

• Wrenches or Sockets 13mm ..............................2

• Wrench or Socket 10mm .................................1

• Wrench 14mm ..............................................1

• Adjustable Wrench ........................................1

Keep machine disconnected from power until instructed otherwise.

To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.

-12-

Model W1729 (For Machines Mfd. Since 1/12)

Inventory

The following is a description of the main components shipped with the Model W17 29. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Box Inventory (Figure 7-9) Qty

A. Bandsaw .....................................................1

B. Table with Insert ...........................................1

C. Miter Gauge ................................................1

D. Fence Rail (Small) .........................................1

E. Fence Rail (Large) ........................................1

F. Fence ........................................................1

G. Assembly Handle Wheel w/Cap Screw M6-1 x 20 ....1

Hardware and Tools

• Main Hardware Kit (see Hardware Recognition Chart)

— Hex Head Bolt M8-1.25 x 16 ...........................4

— Spring Washer 8mm .....................................4

— Hex Wrench 5mm .......................................1

— Hex Wrench 8mm .......................................1

— Wrench 13 x 10mm .....................................1

— Table Pin ..................................................1

— Hex Head Bolt M8-1.25 x 100 .........................1

— Nut M8-1.25 .............................................1

— Flat Washer 8mm .......................................4

• Fence Hardware Kit (see Hardware Recognition Chart)

— Hex Socket Bolt M6-1 x16 .............................2

— Hex Head Bolt M6-1 x 20 ...............................2

— Handle M8-1.25 x 20 ....................................1

— Spring Washer 6mm .....................................2

— Nut M8-1.25 ..............................................1

— Flat Washer 6mm ........................................2

— Adjustment Pad M6-1 x 20 .............................1

— Hex Nut M6-1 ............................................1

SETUP

Figure 7. Inventory components.

Figure 8. Table and miter gauge.

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Figure 9. Handwheel, fence, and rails.

Model W1729 (For Machines Mfd. Since 1/12)

Hardware Recognition Chart

USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY PROCESS.

⁄4"

⁄8"

⁄2"

⁄8"

⁄16" INCH APART

SETUP

LINES ARE

⁄16"

⁄4"

⁄8"

⁄4"

⁄2" ⁄4"

⁄4"

⁄2"

⁄4"

#10

⁄4"

⁄16"

⁄8"

⁄16"

⁄2"

8mm

⁄16"

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

#10

⁄8"

4mm

10mm

⁄8"

⁄16"

5mm

12mm

⁄2"

6mm

⁄4"

5mm 10mm 15mm 20mm 25mm 30mm 35mm

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

40mm 45mm 50mm 55mm

LINES ARE 1MM APART

60mm 65mm 70mm 75mm

4mm

5mm

6mm

8mm

10mm

12mm

16mm

Cap Screw

Hex Bolt

External Retaining Ring

Key

Carriage Bolt

Flat Head Screw

Internal Retaining Ring

Flat Washer

Flange Bolt

Tap Screw

E-Clip

Lock Washer

Button Head Screw

Set Screw

Lock Nut

Hex Nut

Phillips Head Screw

Wing Nut

Hex Wrench

-14-

Model W1729 (For Machines Mfd. Since 1/12)

Mounting to Shop Floor

Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts. Both options are described below. Whichever option you choose it will be necessary to use a precision level to level your machine.

Bolting to Concrete Floors

Lag shield anchors with lag bolts (Figure 10) and anchor studs (Figure 10) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

NOTICE

Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard later if you decide to move your machine.

Anchor Stud

Lag Screw and Anchor

Figure 10. Typical fasteners for mounting

to concrete floors.

SETUP

Hex Bolt

Bench Mounting

The strongest bench mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the machine to the workbench.

Another option for mounting is a "Direct Mount" where the machine is simply secured to the workbench with a lag screw.

Flat Washer

Machine Base

Workbench

Flat Washer

Lock Washer

Hex Nut

Figure 11. Example of a through mount.

Lag Screw

Flat Washer

Machine Base

Workbench

-15-

Figure 12. Example of a direct mount.

Assembly

Before beginning the assembly process, refer to Items Needed for Setup

Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Test Run.

and gather everything you need.

To install the rails and fence, do these steps:

1. Install the table stop hex bolt M8-1.25 x 100 and

M8-1.25 lock nut.

2. Install the hand wheel handle and the M6-1 x 20 cap

screw for the guide post elevation handwheel.

3. With the help of an assistant, place the table on the trunnions as oriented in Figure 13 and install four M8-1.25 x 16 hex bolts and washers.

Model W1729 (For Machines Mfd. Since 1/12)

Figure 13. Table and large rail positioning.

4. Position the large rail at the front of the table so the

SETUP

mounting holes are aligned with the mounting holes in the table (see Figure 13).

5. Install the bolts and tighten.

6. Position the small rail at the rear of the table so the mounting holes are aligned with the mounting holes in the table (see Figure 14).

7. Install the

8. Slide the fence onto the rails and check the fence parallelism and adjust as required (refer to Fence Parallelism on Page 18).

⁄4" washers and the 1⁄4"-20 x 3⁄4" hex

⁄4"-20 x 5⁄8" cap screws and tighten.

Figure 14. Small rail positioning.

Figure 15. Fence installed.

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Model W1729 (For Machines Mfd. Since 1/12)

Table-to-Blade Squaring

The table can be adjusted 45° to the right or 5° to the left. There is a positive stop bolt (see Figure 16) that

mounts to the body, under the table. When adjusted correctly, this allows you to bring your table back to 0° after cutting at an angle. There is also an adjustable pointer mounted to the trunnion base. This works with the table trunnion gauge to show you the angle of table tilt.

ALWAYS DISCONNECT BANDSAW FROM POWER before working around the blade or adjust the table while the saw blade is moving!

Positive

Stop Bolt

and Jam

Nut

Trunnion

Bolts

To square the table to the blade, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Loosen the trunnion bolts under the table (see Figure 16).

3. Using a small machinist's square, place the long end

on the table and the short end against the blade (see Figure 17).

4. Adjust the table until it is square with the blade, and set the positive stop bolt to hold the table at that location.

5. Tighten the trunnion bolts under the table (see Figure 16).

6. Set the pointer on the trunnion base to zero as

indicated by the scale.

Figure 16. Table fasteners.

SETUP

Figure 17. Squaring table to blade.

-17-

Miter Slot-to-Blade

Alignment

To ensure straight cuts when using your miter gauge and the fence, set the miter gauge slot parallel to the blade. Note: This process sets the miter gauge slot parallel to the blade, but your cuts may still wander slightly while using the miter gauge and fence because of the physics of blade lead. You must realize that all bandsaws have blade lead to some extent. To help control this condition, refer to Blade Lead on Page 42 for solutions.

To make the miter gauge slot parallel with the blade, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Install the largest blade you have.

Model W1729 (For Machines Mfd. Since 1/12)

3. Place a straightedge next to the blade so it is parallel with the blade. Make sure the straightedge touches the blade evenly from front to back, but do

SETUP

not let it move the blade, nor let the straightedge rest on a tooth in the blade.

4. Measure the distance from the straightedge to the miter gauge slot at each end of the table (see Figure

18).

• If these measurements are not equal, loosen the

trunnion bolts under the table (see Figure 19), rotate the table until the measurements are

equal, and retighten the trunnion bolts.

• If after setting the miter gauge slot parallel with

the blade, the bandsaw still does not cut straight, refer to the Blade Lead instructions on Page 42.

Figure 18. Squaring the miter slot to

blade.

Trunnion

Bolts

Figure 19. Trunnion bolts under the table.

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