Shop fox W1717 User Manual

INSTRUCTION MANUAL
MODEL W1717
Horizontal/Vertical Sander
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © August, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities con­tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such those dust masks that are specially designed to filter out microscopic particles.
CONTENTS
INTRODUCTION ............................................................................................2
About Your New Sander........................................................................................2
Woodstock Service and Support ..............................................................................2
Warranty and Returns..........................................................................................3
Specifications ..................................................................................................3
SAFETY ......................................................................................................4
Standard Safety Instructions ..................................................................................4
Know Your Machine ............................................................................................6
Safety Instructions for Your Sander..........................................................................7
110V Operation..................................................................................................8
Extension Cords ................................................................................................8
Grounding ........................................................................................................8
ASSEMBLY ..................................................................................................9
Unpacking ........................................................................................................9
Inventory ........................................................................................................9
Shop Preparation ..............................................................................................10
Dust Collection ................................................................................................10
Initial Cleaning ................................................................................................10
Stand Assembly ................................................................................................11
Mounting Sander ..............................................................................................12
ADJUSTMENTS ............................................................................................13
Belt Tracking ..................................................................................................13
Scale Pointer ..................................................................................................14
Roller Adjustment ............................................................................................15
OPERATIONS ..............................................................................................16
Test Run ........................................................................................................16
Power Switch ..................................................................................................17
Belt Selection ..................................................................................................17
Edge and End Sanding ......................................................................................18
Contour Sanding ..............................................................................................19
Flat Sanding Operation ......................................................................................20
Bevel Sanding Operation ....................................................................................21
Changing Sanding Belt ........................................................................................22
MAINTENANCE ............................................................................................23
General..........................................................................................................23
Lubrication ....................................................................................................23
Sanding Belt ....................................................................................................23
PARTS ......................................................................................................25
TROUBLESHOOTING......................................................................................27
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Your new SHOP FOX®Model W1717 Horizontal/Vertical Sander is specially designed to provide many years of trouble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid qual­ity control program assure safe and reliable operation.
The Model W1717 features a
1
3 HP, 110V motor which is capable of 2100 SFPM speeds. The Model W1717
also features a quick change belt design and a tilting platen system.
For more features and details, refer to the Specifications sub-section in this manual.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durabili­ty of this product.
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz
. Our knowledgeable staff will help you troubleshoot problems,
order parts or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
About Your New Sander
INTRODUCTION
-3-
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from work­manship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci­dents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the
SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the
SHOP FOX
®
factory service center or authorized repair facil­ity designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that
SHOP FOX
®
machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war­ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequen­tial damages arising from the use of our products.
Every effort has been made to ensure that all
SHOP FOX
®
machinery meets high quality and durabili­ty standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Specifications
Motor Size ....................................................................................1⁄3 HP, 110V
Amperage ................................................................................................4 A
Motor Speed ......................................................................................3450 RPM
Sanding Belt Size ..................................................................................4" x 36"
Sanding Belt Speed ............................................................................2100 SFPM
Machine Weight ......................................................................................56 lbs
Footprint ..........................................................................................24" x 18"
Warranty and Returns
-4-
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If you are using an adapter to aid in accommodating a two-hole receptacle, screw adapter to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure the machine power switch is in the OFF position before connecting power to machine.
8. Keep the work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, MAY result in property damage.
This symbol is used to alert the user to useful information about proper operation of the equipment.
NOTICE
Standard Safety Instructions
SAFETY
-5-
12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good
condition. Use TABLE 1 below to determine the correct length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an exten­sion cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17. Keep proper footing and balance at all times and lock mobile base from rolling freely before using
your machine.
18. DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20. Keep machine away from open flame. Operating machines near pilot lights or open flames creates
a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo­sion. DO NOT operate the machine in high-risk areas, including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Contact our service department or ask a qualified expert how the operation should be per­formed.
22. Habits are hard to break. Develop good habits in your shop and consistent safety practices will
become second-nature to you.
Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Length And Gauge
Amp Rating 25ft 50ft 100ft
0-6 #16 #16 #16 7-10 #16 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
TABLE 1.
Extension Cord Requirements
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B
E
J
I
K
An important part of safety is knowing your machine and its components. Please take the time to learn the items shown below in Figure 1. The letters in the picture correspond to the following descriptions in the list.
A
C
D
F
G
H
A. Sanding Belt B. Work Stop Bar C. Belt Tension Lever D. Belt Tracking Adjustment System E. Edge Sanding Table F. Table Height Adjustment Knobs G. Sander Stand H. Paddle Switch with Safety Key I. Table Tilting Knob J. Table Height Adjustment Knobs K. Contour Sanding Table
Know Your Machine
Figure 1. Machine Features
-7-
USE this and other machinery with caution and respect, and always consider safety first, as it applies to your individual work­ing conditions. Remember, no list of safety guidelines can be complete, and every shop environment is different. Failure to follow guidelines can result in serious per­sonal injury, damage to equipment and/or poor work results.
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
ALWAYS keep bystanders and yourself away when a workpiece is fed into the sander.
ALWAYS secure aprons, clothing, and long hair away from all sander moving parts.
ALWAYS use a respirator along with a dust collection system when sanding. Dust from some wood is toxic,
so make sure you research the dangers of the specific species of wood you will sand.
ALWAYS keep your hands away from the sanding belt during operation, and wear eye and hearing
protection.
ALWAYS adjust the conveyor feed rate and sanding drum height, so when you feed the workpiece
into the sander using light pressure, you do not overload the sander. Never force the workpiece into the sander.
ALWAYS shut the sander down, let the belt come to a complete stop, and disconnect power or
engage applicable safety-lock devices before you service, adjust, troubleshoot, or leave the machine unattended.
ALWAYS keep this machine in correct adjustment and properly serviced. Never attempt to clear a
jammed workpiece while the sander is running.
ALWAYS replace the sandpaper when it is worn, and only use undamaged sandpaper.
ALWAYS inspect the workpiece for nails, staples, knots, imbedded stones, and other material that
could be dislodged and thrown from the machine during sanding operations.
NEVER sand if there is any doubt about the stability or integrity of the workpiece.
NEVER sand more than one workpiece at a time.
NEVER sand tapered or pointed stock with the point facing the feed direction.
NEVER leave the machine running unattended.
NEVER operate the sander without an adequate dust collection system in place and running.
Safety Instructions for Your Sander
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