Shop fox W1715 User Manual

MODEL W1715

4" X 6" Metal Cutting

Bandsaw

OWNER'S MANUAL

(FOR MODELS MANUFACTURED AFTER 2/08)

Phone: [phone] • On-Line Technical Support: [e-mail]

COPYRIGHT © July, 2003 BY WOODSTOCK INTERNATIONAL, INC., REVISED DECEMBER, 2013 (ST)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China#5435JT

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

ELECTRICAL ....................................... 10

110V Operation ................................. 10

Extension Cords ................................ 10

Electrical Specifications ...................... 10

SETUP .............................................. 11

Unpacking ....................................... 11

Inventory ........................................ 11

Machine Placement ............................ 12

Cleaning Machine ............................... 12

Test Run .......................................... 17

OPERATIONS....................................... 18

General .......................................... 18

Operation Tips .................................. 19

Vertical Operation ............................. 20

Head Locking Pin ............................... 21

Blade Guides .................................... 23

Feed Rate ....................................... 23

Blade Terminology ............................. 25

Blade Selection ................................. 26

Metal Chip Inspection Chart .................. 27

ACCESSORIES ...................................... 28

Metal Cutting Bandsaw Accessories ......... 28

SAFETYINTRODUCTION

MAINTENANCE .................................... 29

General .......................................... 29

Cleaning ......................................... 29

Lubrication ...................................... 29

SERVICE ............................................ 30

Blade Change ................................... 30

Blade Tracking .................................. 31

Blade Tension ................................... 32

Squaring Blade .................................. 32

Blade Guide Bearings .......................... 33

Electrical Safety Instructions ................. 35

Electrical Components ........................ 36

Wiring Diagram ................................. 36

Troubleshooting ................................. 37

SET UPELECTRICAL MAINTENANCE

PARTS .............................................. 39

WARRANTY ........................................ 45

OPERATIONS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

W1715 Owner's Manual (Mfg. Since 2/08)

INTRODUCTION

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please
contact Woodstock International Technical Support at [phone] or send e-mail to:
[e-mail]. Our knowledgeable staff will help you troubleshoot problems and process
warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [e-mail]

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W1715 Owner's Manual (Mfg. Since 2/08)

MODEL W1715

3/4 HP METAL CUTTING BANDSAW

Product Dimensions

Weight.......................................................................................................... 144 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................ 16 x 39 x 19 in.

Footprint (Length x Width).................................................................... 13-3/4 x 19-3/4 in.

Shipping Dimensions

Type.................................................................................................... Cardboard Box

Content........................................................................................................ Machine

Weight.......................................................................................................... 139 lbs.

Length x Width x Height........................................................................... 39 x 13 x 15 in.

INTRODUCTION

Electrical

Power Requirement.................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage................................................................................................. 110V

Full-Load Current Rating........................................................................................... 5A

Minimum Circuit Size............................................................................................. 15A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length.......................................................................................... 6-1/2 ft.

Power Cord Gauge............................................................................................ 18 AWG

Plug Included....................................................................................................... Yes

Included Plug Type............................................................................................... 5-15

Switch Type....................................................... Sealed Toggle Switch w/Automatic Shut-Off

Motors

Main

Type......................................................................... TEFC Capacitor-Start Induction

Horsepower.............................................................................................. 3/4 HP

Phase.............................................................................................. Single-Phase

Amps........................................................................................................... 5A

Speed.................................................................................................. 1725 RPM

Power Transfer ................................................................................... V-Belt Drive

Bearings............................................................... Shielded & Permanently Lubricated

Main Specifications

Operation Info

Blade Speeds................................................................................ 78, 108, 180 FPM

Std. Blade Length................................................................................... 64-1/2 in.

Blade Size Range........................................................................................ 1/2 in.

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INTRODUCTION

W1715 Owner's Manual (Mfg. Since 2/08)

Cutting Capacities

Cutting Height............................................................................................. 6 in.

Cutting Capacity Left of Blade.......................................................................... 6 in.

Angle Cuts........................................................................................... 0 - 60 deg.

Vise Jaw Depth....................................................................................... 6-1/2 in.

Vise Jaw Height....................................................................................... 3-1/4 in.

Max. Capacity Rectangular Height at 90 Deg.................................................... 4-1/2 in.

Max. Capacity Rectangular Width at 90 Deg.......................................................... 6 in.

Max. Capacity Round at 90 Deg.................................................................... 4-1/2 in.

Max. Capacity Rectangular Height at 45 Deg.................................................... 4-1/2 in.

Max. Capacity Rectangular Width at 45 Deg..................................................... 3-1/2 in.

Max. Capacity Round at 45 Deg.................................................................... 3-1/2 in.

Max. Capacity Rectangular Height at 60 Deg.................................................... 4-1/2 in.

Max. Capacity Rectangular Width at 60 Deg.......................................................... 5 in.

Max. Capacity Round at 60 Deg.................................................................... 4-1/2 in.

Construction

Table................................................................................................... Cast Iron

Upper Wheel.......................................................................................... Cast Iron

Lower Wheel.......................................................................................... Cast Iron

Body............................................................................................. Aluminum Cast

Base.................................................................................................... Cast Iron

Stand......................................................................................... Pre-Formed Steel

Wheel Cover................................................................................ Pre-Formed Steel

Paint.................................................................................. Urethane Hammertone

Other

Wheel Size............................................................................................. 7-3/8 in.

Blade Guides Upper.............................................................................. Ball Bearing

Blade Guides Lower.............................................................................. Ball Bearing

Mobile Base............................................................................................. Built-In

Table Info

Table Size Length................................................................................... 10-1/4 in.

Table Size Width..................................................................................... 6-3/4 in.

Table Size Thickness................................................................................. 1-1/4 in.

Floor To Cutting Area Height........................................................................... 33 in.

Other

Country Of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ................................................................. 30 Minutes

Serial Number Location ......................................................................... ID on Body Frame

ISO 9001 Factory ................................................................................................... No

CSA Certified ....................................................................................................... No

Features

Horizontal and Vertical Operation
Automatic Shut-Off
3/4 HP Motor
Work Stop

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W1715 Owner's Manual (Mfg. Since 2/08)

Controls and Features

6

INTRODUCTION

5

4

3

2

10

11

7

8

9

12

Figure 1. Machine Identification.

13

14

1

18

17

16

15

1. Motor

2. Pulley Cover

3. Blade

4. Adjustable Blade Guard Knob

5. Tilting Mechanism

6. Blade Tension Knob

7. Auto Off Tab

8. Blade Guide Bearing Assemblies

9. Feed Adjustment Handle

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10. Vise Crank

11. Stand Handle

12. Power Switch

13. Vise Jaws

14. Tool Tray

15. Stand Wheels

16. Stand

17. Work Stop

18. Horizontal Stop

W1715 Owner's Manual (Mfg. Since 2/08)

SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

SAFETY

Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

NOTICE

operation of the equipment, and/or a situation that may cause damage
to the machinery.

Standard Safety Instructions

1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious

injury hazards to untrained users.

2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-

glasses only have impact resistant lenses—they are NOT safety glasses.

3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause

permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Be mentally alert at all times when running machinery.

7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.

9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

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W1715 Owner's Manual (Mfg. Since 2/08)

10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to
a complete stop before leaving machine unattended.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-

heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.

14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting

wrenches before turning machinery ON.

SAFETY

18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.

19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.

20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.

21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured

workpiece protects your hands and frees both hands to operate the machine.

22. DO NOT OVERREACH. Keep proper footing and balance at all times.

23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-

tions that cause the workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.

25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and

animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.

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W1715 Owner's Manual (Mfg. Since 2/08)

Additional Safety Instructions for Bandsaws

READ and understand this
entire manual before using
this machine. Serious per-

SAFETY

1. BLADE CONDITION. A dull or damaged blade can break apart during operation, increasing the risk

of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for
cracks, missing teeth, and weld condition before each use.

2. HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Hands could be crushed

by machine or cut by the blade.

3. ENTANGLEMENT HAZARDS. Tie back loose clothing, jewelry, and long hair to prevent the operator

being pulled into the moving blade.

4. BLADE GUARD. The blade guard is designed to minimize operator exposure to the rotating blade

and pulleys to reduce the risk of serious injury. Always keep the blade guard in place during
operation.

sonal injury may occur
if safety and operational
information is not under­stood and followed. DO
NOT risk your safety by
not reading!

USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.

4. BLADE REPLACEMENT. The blade can only make a safe and efficient cut with the teeth facing the

workpiece in the correct direction. When replacing blades, make sure the teeth face toward the
workpiece and the pivot side of the machine. Wear gloves to protect hands and safety glasses to
protect eyes.

5. WORKPIECE HANDLING. Always support the workpiece with the table, vise, or other support

fixtures. Flag long pieces to avoid a tripping hazard. Never hold the workpiece with your hands
during a cut.

6. LOSS OF STABILITY. Unsupported workpieces may jeopardize machine stability and cause the

machine to tip or fall, which could cause serious injury or property damage.

7. POWER INTERRUPTION. Unplug the machine after a power interruption. Machines without

magnetic switches can start up after power is restored.

9. HEARING PROTECTION & HAZARDS. Noise generated by the blade and workpiece vibration,

material handling, and power transmission can cause permanent hearing loss over time and
interfere with communication and audible signals. Always wear hearing protection.

10. HOT SURFACE S. Due to friction, the workpiece, chips, and some machine components can be hot

enough to burn you.

11. STARTING POSITION. Never turn the saw ON with the blade resting on the workpiece to prevent

blade breakage that could cause a serious injury hazard to the operator.

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W1715 Owner's Manual (Mfg. Since 2/08)

Avoiding Potential Injuries

Vise

Figure 2. Always clamp workpiece in vise when

cutting in the horizontal position.

SAFETY

Figure 4. Never cut without using the vise in the

horizontal position.

Figure 3. Always have the work table installed

when cutting in the vertical position.

Figure 5. Never cut material “free-hand” in the

vertical position.

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ELECTRICAL

The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.

110V Operation

The Model W1715 is wired for 110V operation. The power
supply circuit used for this machine MUST be grounded
and rated for the amperage given below. Never replace
a circuit breaker with one of higher amperage without

ELECTRICAL

consulting a qualified electrician to ensure compliance
with wiring codes.

W1715 Owner's Manual (Mfg. Since 2/08)

Figure 6. 5-15 plug and receptacle.

This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.

If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared
circuit, you may create a fire or circuit overload
hazard—consult a qualified electrician to reduce this
risk.

Extension Cords

We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:

• Use a cord rated for Standard Service (S).

• Do not use an extension cord longer than 50 feet.

• Ensure that the cord has a ground wire and pin.

• Use the gauge size listed below as a minimum.

DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.

Electrical Specifications

Operating Voltage Amp Draw Min. Circuit Size Plug/Recommended Plug Extension Cord

110V Operation 5 Amps 15A NE M A 5 -15 14 Gauge

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W1715 Owner's Manual (Mfg. Since 2/08)

SETUP

Unpacking

This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.

Inventory

The following is a description of the main components
shipped with the Model W1715. Lay the components out
to inventory them.

Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.

Keep machine disconnected from
power until instructed otherwise.

G

B

D

SETUP

Inventory (Figure 7) Qty

A. Bandsaw (not shown) .....................................1

B. Stand Legs ..................................................2

C. Tool Tray ....................................................1

D. Corner Support Braces ....................................4

E. Wheels ......................................................2

F. Axle ..........................................................1

G. Wheel Mounting Bracket .................................1

H. Work Stop Rod .............................................1

I. Work Stop ...................................................1

J. Transport Handle ..........................................1

K. Pulley Cover ................................................1

L. V-Belt ........................................................1

M. Pulleys with Keys ..........................................2

N. Table .........................................................1

O. Table Support ..............................................1

Hardware Bag (not shown)

• Hex Wrench 4mm (Work Stop) ..........................1

• Hex Bolts M8-1.25 x 25 (Saw to Stand) ................6

• Hex Nuts M8-1.25 (Saw to Stand) .......................6

• Flat Washers 8mm (Saw to Stand) ......................6

• Hex Bolts M6-1 x 12 (Stand) .............................8

• Phillips Head Screws M6-1 x 12 (Tray) .................4

• Hex Nuts M6-1 (Stand, Tray, Table) ................... 13

• Flat Washers 6mm (Stand, Tray) ...................... 12

• Fender Washer 6mm (Table) .............................1

• Flat Head Screw M6-1 x 12 (Table) .....................1

• Cotter Pins (Axle & Handle) .............................4

F

N

O

E

K

Figure 7. The loose parts shipped with the

M

L

bandsaw.

I

H

C

J

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W1715 Owner's Manual (Mfg. Since 2/08)

Machine Placement

• Floor Load: This machine distributes a

heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.

• Working Clearances: Consider existing and

anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.

• Lighting: Lighting should be bright enough

to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be

dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic

SETUP

areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.

Cleaning Machine

The table and other unpainted parts of your
bandsaw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine­based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.

NEVER clean with gasoline
or other petroleum­based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!

USE helpers or power
lifting equipment to
lift this Machine Name.
Otherwise, serious per­sonal injury may occur.

MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.

ALWAYS work in well­ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.

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W1715 Owner's Manual (Mfg. Since 2/08)

Assembly

Although the main components of the SHOP FOX® W1715
are assembled at the factory, some assembly is required.
The following series of instructions are the recommended
sequence best suited for the machine assembly.

Tools Needed Qty

Safety Glasses .....................................1 Per Person

Wrench 12mm ...................................................1

Wrench 14mm ...................................................1

Additional Person (for lifting) .................................1

Sawhorses ........................................................2

Pliers ..............................................................1

Phillips Screwdriver #2 .........................................1

Straightedge 12" Minimum .....................................1

To assemble the bandsaw, do these steps:

1. Unfold the two stand leg assemblies. They are

hinged on the edges for easy setup.

MAKE SURE that your
machine is unplugged
during all assembly
procedures! If this
warning is ignored,
serious personal injury
may occur.

Corner

Support

Brace

SETUP

2. Use the M6-1 x 12 hex bolts, M6-1 hex nuts, and

6mm flat washers to install the corner support
braces in the bottom corners of the leg assemblies
(Figure 8).

3. On one of the leg assemblies, attach the wheel

mounting bracket along with the corner support
braces to the outside bottom edge, as shown in

Figure 8.

4. Slide the axle through the holes in the wheel

mounting bracket.

5. Slide the wheels onto the axle on the outside of the

mounting brackets, and secure them with the cotter
pins, as shown in Figure 9.

Wheel

Mounting

Bracket

Figure 8. Corner support brace and wheel

mounting bracket.

Cotter Pin

Figure 9. Wheel installed with cotter pin.

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