Shop fox W1690 User Manual

MODEL W1690
DELUXE CEILING-MOUNTED
AIR FILTER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 02/03)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © FEBRUARY, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
V1.12.16
#4946CR  Printed  in China
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
TABLE OF CONTENTS
PAGE
INTRODUCTION ............................................................................................................. 2
Woodstock Service and Support ........................................................................................... 2
Warranty and Returns ...........................................................................................................3
Specifications ............................................................................................................ 3
SAFETY .......................................................................................................................... 4
Additional Safety Instructions for Air Filters ..........................................................................6
ELECTRICAL .................................................................................................................. 7
110V Operation .....................................................................................................................7
Extension Cords ....................................................................................................................7
Grounding ..............................................................................................................................7
About Your New Deluxe Ceiling-Mounted Air Filter ..............................................................2
Standard Safety Instructions ..............................................................................................4-5
INTRODUCTION
SAFETY
ELECTRICAL
INSTALLATION ............................................................................................................... 8
Unpacking ..............................................................................................................................8
Box Contents .........................................................................................................................8
Shop Preparation ...................................................................................................................9
Dust System ..........................................................................................................................9
Beginning .............................................................................................................................10
Table-Top Mount .................................................................................................................10
Hanging Mount ....................................................................................................................11
Flush Mount .........................................................................................................................12
Overview ..............................................................................................................................13
Control Panel .......................................................................................................................13
Remote Control ...................................................................................................................13
Troubleshooting ...................................................................................................................14
Filters ...................................................................................................................................15
OPERATION ................................................................................................................. 13
MAINTENANCE ............................................................................................................ 15
INSTALLATION
OPERATION
MAINTENANCE
CLOSURE ..................................................................................................................... 16
Parts Breakdown and Parts List .....................................................................................17-18
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
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PARTS
INTRODUCTION
INTRODUCTION
Your new SHOP FOX® Model W1690 Deluxe Ceiling-Mounted Air Filter has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
When used in conjunction with a dust collector system, the W1690 Deluxe Ceiling-Mounted Air Filter efficiently removes fine wood particles in the air that many dust collectors cannot. Your unit has key features like a 5-micron outer filter, a washable 1-micron inner filter, three fan speeds, 110V operation, remote control functions, and a compact design. For further features and details, refer to the Specifications section on Page 3.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durability of this product.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
About Your New Deluxe
Ceiling-Mounted Air Filter
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems, order parts or arrange warranty returns.
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Warranty and Returns
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
INTRODUCTION
INTRODUCTION
Woodstock International, Inc. will repair or replace, at its expense and at its option, the machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
SHOP FOX
®
factory service center or authorized repair facility
SHOP FOX
SHOP FOX
®
machinery meets high quality and durability
®
machinery complies
SHOP FOX
®
Specifications
Motor ...............................................1⁄5 HP, 115V, 60 Hz, 1200 RPM, Single-Phase
1
Motor Amperage ..................................HI = 3 Amps, MID = 2
Motor Low Speed ..............................................................................750 RPM
Motor Medium Speed ..................................................................... 960 RPM
Motor High Speed .........................................................................1200 RPM
Fan Low Speed Sound Rating ................................................................... 62 dB
Fan Medium Speed Sound Rating ...........................................................67 dB
Fan High Speed Sound Rating ...............................................................69 dB
Air Flow at Low Speed .................................................................... 556 CFM
Air Flow at Medium Speed ............................................................... 702 CFM
Air Flow at High Speed .................................................................. 1044 CFM
Primary Filter .............................................................................. 5-Micron
Secondary Filter ........................................................................... 1-Micron
Unit Dimensions (L x W x H) ................................................ 30
Shipping Weight .......................................................................................................64 lbs.
Installed Weight .................................................................................55 lbs.
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2 Amps, LO = 2 Amps
1
4" x 241⁄8" x 121⁄8"
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
SAFETY
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure the machine power switch is in the OFF position before connecting power to
machine.
8. Keep the work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
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12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good condition. Use length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17. Keep proper footing and balance at all times.
TABLE 1 to determine the correct
Extension Cord Requirements
TABLE 1
Length and Gauge Amp Rating 25ft 50ft 100ft
0-6 #16 #16 #16 7-10 #16 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
SAFETY
18.DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.
20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our service department or ask a qualified expert how the operation should be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become second-nature to you.
Always wear safety glasses or goggles when operating equipment. Operating this equipment creates the potential for flying debris that can cause eye injury. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
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Additional Safety for Air Filters
INTENDED USE. This air filter is designed
SAFETY
HAZARDOUS DUST. Dust exposure may cause
LEAD PAINT DUST AND ASBESTOS FIBERS. DO
to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations. DO NOT use this air filter to collect particles of silica, metal, lead paint, asbestos, or hazardous bacterium. DO NOT allow this filter to collect liquids, combustible fumes, burning or smoking material, or toxic fumes.
cancer, birth defects, or long-term respiratory damage. Be aware of the dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
NOT try to collect lead paint or asbestos fibers with this machine. Due to the high hazard to human health, these materials must be collected with special equipment.
DISCONNECTING POWER SUPPLY. Turn the
switch OFF, disconnect the air filter from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.
REGULAR CLEANING. For best performance,
regularly check/clean the filters to avoid the buildup of fine dust. Make sure to regularly clean the surrounding area where the machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire.
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the air filter in
areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
DUST ALLERGIES. Dust from certain woods
may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
WEAR RESPIRATOR. Fine dust that is too small
to be caught in the filter will be blown into the ambient air during operation. Wearing a NIOSH approved respirator during this time will reduce your risk of permanent respiratory damage.
EMPTYING DUST. When removing dust from the
filters, turn OFF the switch, disconnect power, and wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, dam­age to equipment or poor work results.
FIRE SUPPRESSION. Only operate the air filter
in locations that contain a fire suppression system or have a fire extinguisher nearby.
IMPELLER HAZARDS. DO NOT place your hands
or tools inside the air filter housing during operation for any reason. The powerful suction could easily cause accidental contact with the impeller which could cause serious personal injury or damage to the machine.
OPERATING LOCATION. DO NOT operate the air
filter in rainy or wet locations—exposure to water may create a shock hazard or decrease the life of the machine.
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