This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
XL-MP80H/MP80E
AudioXL-MP80H/MP80EService ManualXLMP80HMarketE
CHAPTER 1. GENERAL DESCRIPTION
[1] SAFETY PRECAUTION FOR SERVICE
MANUAL
Precaution to be taken when replacing and servicing the Laser Pickup.
The AEL (Accessible Emission Level) of Laser Power Output for this model is specified to be lower than Class 1 Requirements. However, the following precautions must be observed during servicing to protect your eyes against exposure to the Laser beam.
1) When the cabinet has been removed, the power is turned on without a compact disc, and the Pickup is on a position out er than the lead-in position, the Laser will light for several seconds to detect a disc. Do not look into the Pickup Lens.
2) The Laser Power Output of the Pickup inside the unit and replacement service parts have already been adjusted prior to shipping.
3) No adjustment to the Laser Power should be attempted when replacing or servicing the Pickup.
4) Under no circumstances look directly into the Pickup Lens at any time.
5) CAUTION - Use of controls or adjustments, or performance of procedures other than those specified herein may result in hazardous radiation
exposure.
ADVERSEL-SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING.
SE IKKE IND I STRÅLEN-HELLER IKKE MED OPTISKE INSTRUMENTER.
VARO!AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE
LASERSÄTEILYLLE ÄLÄ TUIJOTA SÄTEESEEN ÄLÄKÄ KATSO SITÄ
OPTISEN LAITTEEN LÄPI.
VARNING-SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA
DEL ÄR ÖPPNAD. STIRRA EJ IN I STRÅLEN OCH BETRAKTA EJ
STRÅLEN GENOM OPTISKT INSTRUMENT.
VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ
KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA
ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1
YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.
VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN
I DENNA BRUKSANVISNING SPECIFICERAS. KAN
ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR
LASERKLASS 1.
FOR A COMPLETE DESCRIPTION OF THE OPERA TION O F THIS UNIT, PLEASE REFER
TO THE OPERATION MANUAL.
[2] SPECIFICATIONS
XL-MP80H
■ General
Power sourceAC 230 V, 50 Hz
Power
consumption
DimensionsWidth: 160 mm (6-5/16")
Weight3.8 kg (8.4 lbs.)
Power on: 83 W
Power stand-by: 0.6 W
Height: 228 mm (9")
Depth: 248 mm (9-13/16")
■ CD player
TypeCompact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converter1-bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
XL-MP80H/MP80E
pickup
20 - 20,000 Hz
■ Amplifier
Output powerPMPO: 120 W (total)
MPO: 60 W (30 W + 30 W) (DIN 45 324)
RMS: 40 W (20 W + 20 W) (DIN 45 324)
RMS: 30 W (15 W + 15 W) (DIN 45 500)
Output terminalsSpeakers: 6 ohms
Headphones: 16 - 50 ohms
(recommended: 32 ohms)
CD digital output (optical)
Input terminalsVideo/Auxiliary (audio signal):
500 mV/47 k ohms
■ Tuner
Frequency rangeFM: 87.5 - 108 MHz
AM: 522 - 1 ,620 kHz
XL-MP80E
■ General
Power sourceAC 230 - 240 V, 50 Hz
Power
consumption
DimensionsWidth: 160 mm (6-5/16")
Weight3.8 kg (8.4 lbs.)
Power on: 83 W
Power stand-by: 0.6 W
Height: 228 mm (9")
Depth: 248 mm (9-13/16")
■ Cassette deck
Frequency
response
Signal/noise ratio50 dB (recording/playback)
Wow and flu tter0.3 % (DIN 45 511)
50 - 14,000 Hz (normal tape)
■ Speaker
Type2-way type speaker system
4 cm (1-9/16") semi dome tweeter
9 cm (3-9/16") woofer
Maximum input
power
Rated input power 20 W
Impedance6 ohms
DimensionsWidth: 130 mm (5-1/8")
Weight1.8 kg (4.0 lbs.)/each
40 W
Height: 228 mm (9")
Depth: 172 mm (6-3/4")
■ CD player
TypeCompact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converter1-bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
pickup
20 - 20,000 Hz
■ Amplifier
Output powerRMS: 40 W (20 W + 20 W) (10 % T.H.D.)
RMS: 30 W (15 W + 15 W) (0.9 % T.H.D.)
Output terminalsSpeakers: 6 ohms
Headphones: 16 - 50 ohms
(recommended: 32 ohms)
CD digital output (optical)
Input terminalsVideo/Auxiliary (audio signal):
500 mV/47 k ohms
■ Tuner
Frequency rangeFM: 87.5 - 108 MHz
AM: 522 - 1 ,620 kHz
Specifications for this model are subject to change without prior notice.
■ Cassette deck
Frequency
response
Signal/noise ratio50 dB (recording/playback)
Wow and flutter0.25 % (WRMS)
50 - 14,000 Hz (normal tape)
■ Speaker
Type2-way type speaker system
4 cm (1-9/16") semi dome tweeter
9 cm (3-9/16") woofer
Maximum input
power
Rated input power 20 W
Impedance6 ohms
DimensionsWidth: 130 mm (5-1/8")
Weight1.8 kg (4.0 lbs.)/each
40 W
Height: 228 mm (9")
Depth: 172 mm (6-3/4")
1 – 2
XL-MP80H/MP80E
[3] NAMES OF PARTS
23
24
25
27
1
2
3
4
5
6
7
8
16
17 18
9
10
11
12
13
14
15
28
29
30
31
32
19
20
21
2226
1. Volume Control
2. Timer Set Indicator
3. Function Selector Button
4. On/Stand-by Button
5. Headphone Socket
6. Bass/Treble Selector Button
7. Memory/Set Button
8. Cassette Compartmen t
9. Di sc Tray
10. Disc or Tape Stop, Tuning Down Button
11.DiscTrayOpen/CloseButton
12. Di sc Play or Pause, Tape Play,
Tuning U p B u t t on
13. Disc Track Up or Fast Forward, Tape Fast Forward,
Tuner Preset Up Button
14. Disc Track Down or Fast Reverse, Tape Rewind,
Tuner Preset Down Button
15. Tape Record Pause Button
16. MP3 Disc Indicator
17. FM Stereo Mode Indicator
18. FM Stereo Receiving Indicator
19. Surround Indicator
20. Memory Indicator
21. Timer Play Indicator
22. Sleep Indicator
23. Disc Play Indicator
24. Disc Repeat Indicator
25. Di sc Pause Indicator
26. Tape Record Indicator
27. AC Power Input Socket
28.FM75OhmsAerialSocket
29. AM Loop Aerial Socket
30. V ideo /Auxiliary (Audio Signal) Input Sockets
31. CD Digital Output Socket
32. Speaker Terminals
Illustration XL-MP80E
1. Semi Dome Tweeter
2. Woofer
1
3
2
4
5
6
20
7
8
9
10
11
12
13
14
21
22
23
24
25
26
27
15
16
17
18
19
28
29
30
31
32
3. Speaker Terminals
4. Bass Reflex Duct
5. Remote Control Transmitter
6. O n/Stand-by Button
7. Clock Button
8. Timer Button
9. Sl eep Button
10. Surround Button
11. Disc Fast Reverse, Tuning Down,
Tape Rewind Button
12.DiscorTapePlayButton
13.DiscorTapeStopButton
14. Disc Track Down, Tuner Preset Down,
Time Down Button
15. Treble Up and Down Buttons
16. Memory Button
17. Disc Programme Clear Button
18. CD/ MP3 Disc Button
19. Tuner and Band Selector Button
20. MP3 Disc Display Button
21. Di rect Search Buttons
22. Volume Up Button
23. Disc Fast Forward, Tuning Up,
T ape Fast Forward Button
24. Disc Pause Button
25. Volume Down Button
Disc Track Up, Tuner Preset Up, Time Up Button
26.
27. Tape Record Pause Button
28. Bass Up and Down Buttons
29. Disc Random Play Button
30. Disc Repeat Button
31. Video/Auxiliary Button
32. Tape Button
Illustration XL-MP80E
1 – 3
XL-MP80H/MP80E
26
27
28
30
1
2
3
4
5
6
7
8
16
17 181920 21
9
10
11
12
13
14
15
31
32
33
34
35
22
23
24
2529
1. Volume Control
2. Time r Set Indicator
3. Function Selector Button
4. O n/Stand-by Button
5. Headp hone Socket
6. Bass/Treble Selector Button
7. Memory/Set Button
8. Cassett e Compartment
9. Di sc Tray
10. Disc or Tape Stop, Tuning Down Button
11. Disc Tray Open/Close Button
12. Disc Play or Pause, Tape Play,
Tuning Up Button
13. Disc Track Up or Fast Forward, Tape Fast Forward,
Tuner Preset Up Bu tto n
14. Disc Track Down or Fast Reverse, Tape Rewind,
Tuner P r e s e t D o w n B ut t o n
15. Tape Record Pause Button
16. MP3 Disc Indicator
17. RDS Indicator
18. Traffic Announcement Indicator
19. Traffic Programme Indicator
20. FM Stereo Mode Indicator
21. FM Stereo Receiving Indicator
22. Surround Indicator
23. Memory Indicator
24. Timer Play Indicator
25. Sleep Indicator
26. Di sc Play Indicator
27. Disc Repeat Indicator
28. Disc Pause Indicator
29. Tape Record Indicator
30. AC Power Input Socket
31. FM 75 Ohms Aerial Socket
32. AM Loop Aerial Socket
33. Video/Auxiliary (Audio Signal) Input Sockets
34. CD Digital Output Socket
35. Speaker Terminals
Illustration XL-MP80H
1. S emi Dome Tweeter
2. Woofer
1
3
2
4
5
6
22
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
3. Spea ker Terminals
4. Bass Reflex Duct
5. Remote Control Transmitter
6. On/Stand-by Button
7. Clock Button
8. Timer Button
9. Sleep Button
10. S urround Button
11. Disc Fast Reverse, Tuning Down,
Tape Rewind Button
12.DiscorTapePlayButton
13. D isc or Tape Stop Button
14. Disc Track Down, Tuner Preset Down,
Time Down Button
15. RDS ASPM (Auto Station Programme Memory) Button
16. RDS Programme Type/
Traffic Information Search Button
17. Treble Up and Down Buttons
18. Memory Button
19. Disc Programme Clear Button
20. CD/MP3 Disc Button
21. Tuner and Band Selector Button
22. M P3 Disc Display Button
23. Direct Search Buttons
24. Volume Up Button
25. Disc Fast Forward, Tuning Up,
Tape Fast Forward Button
26. Di sc Pause Button
27. Volume Down Button
28. Disc Track Up, Tuner Preset Up, Time Up Button
29. RDS Display Mode Select Button
30. Tape Record Pause Button
31. Bass Up and Down Buttons
32.DiscRandomPlayButton
33. Disc Repeat Button
34. Video/Auxiliary Button
35. Tape Button
Illustration XL-MP80H
1 – 4
XL-MP80H/MP80E
AudioXL-MP80H/MP80EService ManualXLMP80HMarketE
CHAPTER 2. ADJUSTMENTS
[1] ADJUSTMENT
1. MECHANISM SECTION
• Driving Force Check
Torque MeterSpecified Value
Play: TW-2111Over 80 g
• Torque Check
Torque MeterSpecified Value
Play: TW-211130 to 80 g.cm
Fast forward: TW-223170 to 180 g.cm
Rewind: TW-223170 to 180 g.cm
• Tape Speed
Test TapeAdjusting
Point
MTT-111Variable
Resistor in
motor.
Specified
Value
3,000 ± 30 HzSpeaker Ter-
Instrument
Connection
minal (Load
resistance: 6
ohms)
TAPE MECHANISM
M501
Tape
Motor
Variable
resistor
in motor
Figure 1
2. TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
• AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test StageFrequency Frequency
Display
IF450 kHz1,602 kHzL305*1
AM Band
—522 kHz(fL): L306
Coverage
AM Tracking990 kHz990 kHzL302*3
Setting/
Adjusting
Parts
1.1 ± 0.1 V
Instrument
Connection
*2
MAIN PWB
X351
9
10
11
12
13
14
15
16
8
7
6
5
4
IC351
3
2
1
CF303
W302
L305
AM IF
W302
W303
CF302
CF304
*1. Input: IC301 1Pin Output: IC301 23Pin
*2. Input: Input is not connectedOutput: TP301(IC301 28Pin)
*3. Input: AntennaOutput:IC301 23Pin
W303
FE301
J301
FM ANTENNA
2
1
75 OHMS
CNP301
AM LOOP ANTENNA
VIDEO/AUX
LEFT
RIGHT
J102
IN
W301
CF301
C321
IC301
TP301
L311
23
L306
AM BAND
COVERAGE fL
AM
Tracking
L302
Figure 2 ADJUSTMENT POINTS
2 – 1
3. CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the
pickup. Therefore, different PWBs and pickups can be combined
freely.
Each time a disc is changed, these adjustments are performed
automatically. Therefore, playback of each disc can be performed
• Display test
When test mode is activated, the entire display lights up. As the “PLAY” button is pressed, half of the display lights up alternately .
• CD test
[cd step 1] Enter test mode.
↓ Hold down the “memory” button
[cd step 2] After some steps, the laser turns on.
↓ Hold down the “memory” button
[cd step 3] After some steps, focus search is performed.
↓ Hold down the “memory” button
[cd step 4] After some steps, CLV rotation is performed.
↓ Hold down the “memory” button
[cd step 5] CD playback starts.
↓ Hold down the “stop” button to return to [cd step 1] ––––––––––
In step 5, hold down the AUX button on the remote control. The tracking servo is switched on/off.
From step 3, the pick up can be moved with the FF/REW button.
←———————
2 – 2
XL-MP80H/MP80E
• Soft reset test
All data in RAM is cleared.
• VOLUME test
Starting from level 23 (default), check all the levels (0 - 23 - MAX).
• Tuner aspm test
106.50 MHz FM stereo is set by default. Hold down the “ASPM” button (on the remote control) to start scanning from 105.00 MHz. The unit
receives stations and stores them as PS (preset stations).
If no station is received, “0MEMORY” appears.
• TIMER test
Start the timer at 1:00. When it reaches 1:05, turn on the power with the AUX function and turn off the power after about 30 seconds.
(In the test mode, fade-in and fade-out are not required.)
• ALL KEY test
In the test mode, hold down all the buttons on the main unit and then press the “POWER” button. “OK” appears.
If only the “POWER” key is pressed, “ERROR” appears.
2 – 3
Erase Head
Record/
Playback Head
(A1)x2
ø2x8mm
(A2)x1
ø2x3mm
(A2)x1
ø2x7mm
AudioXL-MP80H/MP80EService ManualXLMP80HMarketE
CHAPTER 3. MECHANICAL DESCRIPTION
[1] REMOVING AND REINSTALLING THE
MAIN PARTS
1. TAPE MECHANISM SECTION
Perform steps 1 to 5 and 7 of the disassembly method to remove the
tape mechanism. (See page 3-3,3-4)
1.1. How to remove the record / playback and erase hea ds
(See Fig. 1)
1. Remove the screws (A1) x 2 pcs., to remove the erase head.
2. Remove the screws (A2) x 2 pcs., to remove the record/playback
head.
NOTE: After replacing the heads and performing the azimuth adjust-
ment, be sure to apply screw lock.
1.2. How to remove the pinch roller (See Fig.2)
1. Carefully bend the pinch roller pawl in the dir ection of the arrow
<A>, and remove the pinch roller (B1) x 1 pc., upwards.
XL-MP80H/MP80E
Figure 1
1.3. How to remove the belts (See Fig.3)
1. Remove the main belt (C1) x 1 pc., from the motor pulley.
2. Remove the FF/REW belt (C2) x 1 pc., from the REW/FF roller.
3. Put on the belts in the reverse order of removal.
NOTE: When putting on the belt, ascertain that the belt is not twisted,
and clean it.
1.4. How to remove the motor (See Fig.4)
1. Remove the main belt.
2. Remove the screws (D1) x 2 pcs., to remove the motor bracket.
3. Remove the screws (D2) x 3 pcs., to remove the motor.
NOTE: When mounting the motor, pay attention to the motor mounting
angle.
Pinch Roller
(B1)x1
Main Belt
(C1)x1
(D1)x1
ø2x4mm
Motor
<A>
Pinch Roller
Pawl
Figure 2
Motor
REW/FF
Clutch
FF/REW Belt
(C2)x1
Figure 3
(D2)x3
Special
Screw
Motor
Bracket
3 – 1
(D1)x1
ø2x4mm
Motor
Figure 4
XL-MP80H/MP80E
1.5. How to remove the flywheel (See Fig. 5)
1. Remove the belt.
2. Remove the stop washer (E1) x 1 pc., with a small precision screwdriver to extract the flywheel from the capstan metal.
NOTE: When the stop washer is deformed or damaged, replace it with
a new one.
Mechanism
Chassis
Washerx2
(E1)x1
Stop Washer
Stop
Washer
Driver
1.6. How to reinstall the parts
Install each part in the reverse order of the removal with care.
1.7. How to remove the tape mechanism PWB (See Fig. 6)
1. Remove the screw (F1) x 1 pc., to remove the tape mechanism
PWB.
2. Remove the screws (F2) x 1 pc.
3. Remove the solder joints (F3) x 2 pcs., to remove the tape mechanism PWB.
Flywheel
(F1)x1
Tape
ø2x3mm
Mechanism
PWB
Figure 5
(F2)x1
ø2x8mm
Tape
Mechanism
PWB
(F3)x2
Solder
Joint
Figure 6
3 – 2
(A1) x2
ø3x10mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(A1) x2
ø3x10mm
(A1) x3
ø3x10mm
Top Cabinet
Front Panel
Side Panel
(Left)
Side Panel
(Right)
Rear Panel
(D1) x7
ø3x10mm
(D2) x3
ø3x8mm
Front Panel
Rear Panel
1
1
2
2
CD Tray Cover
(C1)x1
(C2)x1
(C3)x2
(C4)x1
(C2)x1
Pull
Pull
CD Player Unit
CD Servo
PWB
Push
Lever
[2] DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and
reassembling it, to keep it safe and ensure excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the wall outlet
before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they need to be
removed when disassembling the unit. After servicing the unit,
be sure to rearrange the leads where they were before disassembling.
4) Take sufficient care on static electricity of integrated circuits and
other circuits when servicing.
STEPREMOVALPROCEDUREFIGURE
1Top Cabinet1. Screw...........................(A1) x 71
2Side Panel1. Screw...........................(B1) x 61
3CD Player Unit1. Turn on the power supply,
4Rear Panel/Main
PWB
5Main PWB1. Screw...........................(E1) x 4
6Power PWB1. Screw...........................(F1) x 44
7Front Panel1. Screw..........................(G1) x 24
8Display PWB1. Knob............................(H1) x 1
9Tape Mechanism1. Screw...........................(J1) x 45
10Headphones
PWB
11CD Servo PWB
(Note 2)
12CD Player Unit1. Screw..........................(M1) x 46
13CD Mechanism1. Screw..........................(N1) x 47
Note 1: How to open the changer manually. (Fig. 3)
When CD tray doesn’t come out even if the power is turned on, push a
right lever with the screwdriver and others.
Note 2:
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electrostatic damage.
open the disc tray, take out the
CD tray cover, and close.
•Resistor:
To differentiate the units of resistors, such symbol as K and M are
used: the symbol K means 1000 ohm and the symbol M means
1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P
means micro-micro-farad and the unit of the capacitor without such
a symbol is microfarad. As to electrolytic capacitor, the expression
“capacitance/withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this model
are subject to change for improvement without prior notice.
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
( ) indicates AM
< > indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ ” () are important for
maintaining the safety of the set. Be sure to replace these parts
with specified ones for maintaining the safety and performance of
the set.