"MAIN,DISPLAY,TERMINAL,SWITCH,POWER,JACK,TUNER,CD MP3,CD MOTOR (PWB ONLY),
CD CHANGER MOTOR (PWB ONLY) PWB" of this model employs lead-free solder.
The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical character
following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When fixingthe PWB soldered with thelead-free solder, apply lead-free wire solder. Repairingwith conventional lead wire solder
may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommend you to use a
dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station
or service branch in your area.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead solder by 40 C,
and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of
time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded,
remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on and off the
power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use
of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Ref No.
PWB-A92LPWB6289MANS
PWB-A92LPWB6291MANS
PWB-B
PWB-B
PWB-D
PWB-E
PWB-F
Parts No.
92LPWB6289PWRS
92LPWB6291PWRS
92LPWB6289TUNSPWB-C
92LPWB6291TUNSPWB-C
92LPWB6230CDUS
QPWBF0027AWZZ
QPWBF1055AWZZ
MAIN (A1),DISPLAY (A2),TERMINAL (A3),SWITCH (A4) [XL-MP110H]
MAIN (A1),DISPLAY (A2),TERMINAL (A3),SWITCH (A4) [XL-MP110E]
Precaution to be taken when replacing and servicing the Laser Pickup.
The AEL (Accessible Emission Level) of Laser Power Output for this model is specified to be lower than Class 1 Requirements. However, the following precautions must be observed during servicing to protect your eyes against exposure to the Laser beam.
1) When the cabinet has been removed, the power is turned on without a compact disc, and the Pickup is on a position outer than the lead-in position, the Laser will light for several seconds to detect a disc. Do not look into the Pickup Lens.
2) The Laser Power Output of the Pickup inside the unit and replacement service parts have already been adjusted prior to shipping.
3) No adjustment to the Laser Power should be attempted when replacing or servicing the Pickup.
4) Under no circumstances look directly into the Pickup Lens at any time.
5) CAUTION - Use of controls or adjustments, or performance of procedures other than those specified herein may result in hazardous radiation
exposure.
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
[2] SPECIFICATIONS
XL-MP110H
General
■
Power sourceAC230V,50Hz
Power
consumption
DimensionsWidth: 185 mm (7-1/4")
Weight6.1 kg (13.4 lbs.)
( * )This power consumption value is obtained when the demonstra-
tion mode is cancelled in the power stand-by mode. Refer to
page 9 to cancel the demonstration mode.
Amplifier
■
Output powerPMPO: 364 W (total)
Output terminalsSpeakers: 6 ohms
Input terminalsVideo/Auxiliary (audio signal):
CD player
■
Type5-disc multi-play compact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converter1-bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
Power on:100 W
Power stand-by: 0.6 W(*)
Height: 260 mm (10-1/4")
Depth: 307 mm (12")
MPO: 182 W (91 W + 91 W) (DIN 45 324)
RMS: 100 W (50W+50W)(DIN 45 324)
RMS: 68 W (38 W + 38 W) (DIN 45 500)
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the
pickup. Therefore, different PWBs and pickups can be combined
freely.
Each time a disc is changed, these adjustments are performed
automatically. Therefore, playback of each disc can be performed
under optimum conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the head amplifier
output and the VREF reference voltage is compensated inside the
IC.)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside the IC so that the
loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
IC303
L354
R356
R357
TP302
T351
AM IF
Figure 2 ADJUSTMENT POINTS
Notes:
1. Description of the "FM IF Adjustment" is not carried on this Manual.
It is because the IF coil in the FM front end section has been best
adjusted in the factory so that its further adjustment is not needed
at the field. When replacing the FM front end assembly, no adjustment is needed either.
2. The parts in the FM front end section are prepared in a complete
unit, so you can't obtain each part individually.
4. CD ERROR CODE DESCRIPTION
ErrorExplanation
01When Pickup set inner position, inner switch cannot detect
'ON' level for 10 secs.
10*CAM error. Can't detect CAM switch when CAM is moving.
11*When it detect cam operation error during initialize process.
20*TRAY error. Can't detect TRAY switch when TRAY is mov-
ing.
21*When it detect TRAY operation error during initialize pro-
cess.
31When it change to CD function, DSP cannot read initial data.
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of 'ERCD**'. 'ER-CD**' display will only be displayed when error had been
detected for the 5th times.
2 – 1
[2] TEST MODE
• Setting the test mode
During stand-by mode, press ON/STAND-BY button while pressing
down the button and X-BASS/DEMO button. then, press the CD
button to enter the test mode.
XL-MP110H/MP110E
CDTEST
OPEN/CLOSE operation is using manual.IL isn’t done
<<>>,<<>>buttons make pick's slide possible.
A
to page 2-3
<<PLAY>> key input.
Do TOC IL. Do normal play.
When these following key is input into PLAY key, track number can be appoint directly.
<<1>> key: Track 4
<<2>> key: Track 9
<<3>> key: Track 15
IL isn’t done
IL isn’t done
<<MEMORY>>
key input.
Adjustment result automatically will
display as below for each 2 sec:
a) "FOF_XXXX"
b) "TOF_XXXX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<STOP>> key input.
STOP
explanation:
a) Focus off set= "FOF_XXXX"
b)Tracking off set= "TOF_XXXX"
c)Tracking balance= "TBAL_XX"
d)Tracking Gain= "TGAN_XX"
f) Focus Gain= "FGAN_XX"
g) RF level shift= "RFLS_XX"
VOL — Last memory
P. G E Q — FL AT
X-BASS — OFF
To cancel: Power OFF
––––––––
2 – 2
XL-MP110H/MP110E
<<MEMORY/SET>> key input.
<<MEMORY/SET>> key input.
Tracking OFF play at that specific point.
<<MEMORY/SET>> key input.
Tracking ON play from that specific point.
A
Laser ON.
<<MEMORY/SET>> key input.
Adjustment result automatically will display as below for each 2 sec:
a) "FOF_XXXX"
b) "TOF_XXXX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<STOP>> key input.
STOP
Sliding the PICKUP with<<>>, <<>> button must only be
in STOP mode.
explanation:
a) Focus off set= "FOF_XXXX"
b)Tracking off set= "TOF_XXXX"
c)Tracking balance= "TBAL_XX"
d)Tracking Gain= "TGAN_XX"
f) Focus Gain= "FGAN_XX"
g) RF level shift= "RFLS_XX"
VOL — Last memory
P. G E Q — FL AT
X-BASS — OFF
To cancel: Power OFF
2 – 3
XL-MP110H/MP110E
[3] Standard Specification of Stereo System Error Message Display Contents
CD Changer Mechanism Error. 'ER-CD**' (*)10: CAM SW Detection NG during normal operation
CD DSP Communication Error. 'ER-CD31'DSP COMMUNICATION ERROR.
Focus Not Match/IL Time Over. 'NO DISC'
TUNERPLL Unlock.
(*) CHECKING:
If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**'. 'ER-CD**' display will only be display when error had
been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occurred, it can be check by pressing 'POWER', '' and 'X-BASS/DEMO' button.
MicroComputer version number will displayed as "UM******".
Press ‘VIDEO/AUX’ button during version number display and then press ‘POWER’, ‘MEMORY/SET’ and ‘VIDEO/AUX’ button. Display will show "S**
B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts replacement.
1. Press the ON/STAND-BY button to enter stand-by mode.
87.50
FMMHz
11: CAM SW Detection NG during initialize process
20:TRAY SW Detection NG during normal operation
21:TRAY SW Detection NG during initialize process
PLL Unlock.
2. While pressing down the button and the X-BASS/DEMO button, press the ON/STAND-BY button. The Micro Computer version number will
be displayed as "UM******".
3. Press OPEN/CLOSE button until "WAIT"--> "FINISHED" appears.
4. Unplug the AC cord and the unit is ready for transporting.
Perform steps 1 to 5, 11 of the disassembly method to remove the tape
mechanism.(see page 3-3,3-4)
1.1. How to remove the Record/Playback Head (See Fig. 1)
1. When you remove the screws (A1) x 2 pcs., the record/playback
head can be removed.
1.2. How to remove the Pinch Roller (See Fig. 2)
1. Carefully bend the pinch roller pawl in the direction of the arrow
<A>, and remove the pinch roller (B1) x 1 pc., in the direction of the
arrow <B>.
NOTE: When installing the pinch roller, pay attention to the spring
mounting position.
1.3. How to remove the Belt (See Fig. 3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
1.4. How to remove the Motor (See Fig. 4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Erase Head
Pinch Roller
(B1)x1
(A1)x2
ø2x9mm
Pull
Figure 1
<B>
Record/Playback
Head
Pinch
Roller
Pawl
<A>
(D1)x2
ø2.6x5mm
Figure 2
Figure 3
Motor
Clutch Ass'y
Figure 4
3 – 1
2. CD MECHANISM SECTION
Perform steps 1 to 3, 14 of the disassembly method to remove the CD
mechanism.(see page 3-3,3-4)
2.1. How to remove the Optical Pickup (See Fig. 1)
1. Remove the screws (A1) x 2 pcs and shaft (A2) x 1 pc.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
NOTE: After pulling out the optical pickup connector, wrap the tip of it
with conductive aluminium foil or the like to protect the optical
pickup from the static electricity.
Stop Washer
(A3) x1
Optical Pickup
CD
Mechanism
XL-MP110H/MP110E
(A1) x2
ø2.6 x5mm
Shaft
(A2) x1
Gear
(A4) x1
2.2. How to remove CD Disc (See Fig. 2~6)
1. When CD is at play position, rotate reduction gear C clock-wise as
shown in Figure 2 until disk tray is at ‘STOCK’ position, then rotate
the gear further to eject the disk tray (Figure 6) so that CD can be
removed from the tray.
2. In another case, if CD mechanism is at tray No. 1 play position and
to remove CD located in tray No. 3, the procedure is as follows:
If the gear up down board is located at tray No. 1 position, then
rotate Reduction gear C clock-wise until Disc tray is at ‘STOCK’
position. Rotate reduction gear D clock-wise (Figure 3) to move the
CD mechanism to tray No. 3 position. This is confirmed by checking the gear up down board position base on the marking as indicated on the main chassis as shown in Figure 4.
• Usually changer is covered with top plate. As for reference purpose, we exclude the top plate for easy viewing. (Figure 5,6)
CD Disc
Disc Tray
Guide Tray
Figure 1
Reduction gear C
Front
Rear
Figure 2
Reduction gear D
UpDown
CD Disc
CD Disc
Remove CD from tray.
CD At 'PLAY' position.
CD At 'STOCK' position.
Figure 5
Tray eject
Figure 6
3 – 2
Gear up down board
Figure 3
Figure 4
Mark 1
(DISC 1)
Mark 2Mark 4
(DISC 2)
Mark 3Mark 5
(DISC 3)
(DISC 5)
(DISC 4)
XL-MP110H/MP110E
(A1) x2
ø3x12mm
(A1) x2
ø3x12mm
(B1) x2
ø3x10mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(A1) x1
ø3x12mm
Front Panel
Top Cabinet
Rear
Panel
Side Panel
(Left)
Side Panel
(Right)
(F2) x1
(E1) x2
ø3x10mm
Front Panel
Tuner PWB
Main PWB
Pull
(E2) x1
(E3) x1
Pull
Hook
(E4)x1
Hook
(E4)x1
[2] DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and
reassembling it, to keep it safe and ensure excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the wall outlet
before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they need to be
removed when disassembling the unit. After servicing the unit,
be sure to rearrange the leads where they were before disassembling.
4) Take sufficient care on static electricity of integrated circuits and
other circuits when servicing.
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electrostatic damage.
To differentiate the units of resistors, such symbol as K and M are
used: the symbol K means 1000 ohm and the symbol M means
1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P
means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression
“capacitance/withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this model
are subject to change for improvement without prior notice.
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ ” () are important for
maintaining the safety of the set. Be sure to replace these parts
with specified ones for maintaining the safety and performance of
the set.