CD-XP120W Mini Component System consisting of CD-XP120W
(main unit) and CP-XP120 (speaker system).
• In the interests of user-safety the set should be restored to its
original condition and only parts identical to those specified be
used.
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... 2
VOLTAGE SELECTION..................................................................................................................................................... 2
AC POWER SUPPLY CORD............................................................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 4
TEST MODE .................................................................................................................................................................... 11
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 13
TYPES OF TRANSISTOR ............................................................................................................................................... 13
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 18
VOLTAGE ........................................................................................................................................................................ 35
FUNCTION TABLE OF IC................................................................................................................................................ 36
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
CD-XP120W
SAFETY PRECAUTION FOR SERVICE MANUAL
WARNINGS
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER
COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS
IMPORTANT THAT THE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICING TO PROTECT YOUR EYES
AGAINST EXPOSURE TO THE LASER BEAM.
1-WHEN THE CABINET IS REMOVED, THE POWER IS TURNED ON WITHOUT A COMPACT DISC IN POSITION AND THE
PICKUP IS ON THE OUTER EDGE THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT
LOOK INTO THE PICKUP LENS.
2-THE LASER POWER OUTPUT OF THE PICKUP UNIT AND REPLACEMENT SERVICE PARTS ARE ALL FACTORY
PRESET BEFORE SHIPMENT.
DO NOT ATTEMPT TO READJUST THE LASER PICKUP UNIT DURING REPLACEMENT OR SERVICING.
3-UNDER NO CIRCUMSTANCES STARE INTO THE PICKUP LENS AT ANY TIME.
4-CAUTION-USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
Before operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjust the voltage
as follows.
Turn the selector with a screwdriver until the appropriate voltage number appears in the window (110 V, 127 V, 220 V or 230 V - 240 V AC).
AC POWER SUPPLY CORD
QACCE0002SJ00
QACCL0002SJ00/QACCZ0006SJ00
QACCA0002SJ00
– 2 –
CD-XP120W
CD-XP120W
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER
TO THE OPERATION MANUAL.
SPECIFICA TIONS
General
Power sourceAC 110/127/220/230 - 240 V, 50/60 Hz
Power consump-
tion
DimensionsWidth: 270 mm (10-5/8")
Weight6.4 kg (14.1 lbs.)
48 W
Height: 305 mm (12")
Depth: 343 mm (13-1/2")
Amplifier
Output powerMPO: 60 W (30 W + 30 W) (10 % T.H.D.)
RMS: 40 W (20 W + 20 W) (10 % T.H.D.)
RMS: 30 W (15 W + 15 W) (0.9 % T.H.D.)
Output terminalsSpeakers: 8 ohms
Headphones: 16 - 50 ohms (recommended:
32 ohms)
Output terminalsMicrophone: 1 mV/600 ohms
CD player
Type3-disc multi-play compact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converter1-bit D/A converter
Frequency re-
sponse
Dynamic range90 dB (1 kHz)
pickup
20 - 20,000 Hz
Tuner
Frequency rangeFM: 88 - 108 MHz
AM: 531 - 1,602 kHz
Cassette deck
Frequency response
Signal/noise ratio50 dB (TAPE 1, recording/playback)
Wow and flutter0.3 % (WRMS)
CP-XP120
Type2-way type speaker systemTweeter
Maximum input
power
Rated input power 20 W
Impedance8 ohms
DimensionsWidth: 200 mm (7-7/8")
Weight2.1 kg (4.6 lbs.)/each
Specifications for this model are subject to change without
prior notice.
125 - 8,000 Hz (Normal tape)
50 dB (TAPE 2, playback)
10 cm (4") Woofer
40 W
Height: 305 mm (12")
Depth: 167 mm (6-9/16")
– 3 –
CD-XP120W
CD-XP120W
Front panel
1. Disc Tray
2. Timer Set Indicator
3. On/Stand-by Button
4. Tuner (Band) Button
5. CD Button
6. CD Track Down or Fast Reverse,
Tuner Preset Down Button
7. Headphone Socket
8. CD Stop Button
9. CD Play or Repeat Button
10. Microphone Level Control
11. Microphone Socket
12. Tape 1 Cassette Compartment
13. Tape Button
14. CD Track Up or Fast Forward,
Tuner Preset Up Button
15. CD Track Up or Fast Forward, Tuner Preset Up Button
16. CD Track Down or Fast Reverse,
Tuner Preset Down Button
17. Timer Button
18. Sleep Button
19. Tape Button
20. Volume Up and Down Buttons
1
10
11
12
2
3
4
5
6
7
8
13
14
15
16
17
18
9
19
20
Buttons with " " mark in the illustration can be operated on the remote control only.
CP-XP120
1. Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Wire
1
2
3
4
– 5 –
CD-XP120W
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to
be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were
before disassembling.
4. Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
open the disc tray, take out
the CD tray cover, and close.
2. CD Tray Cover........ (C1) x1
4. Screw ...................... (C2) x2
3. Hook........................ (C3) x2
4. Socket ..................... (C4) x46-3
2. Socket ..................... (E2) x86-3
2. Hook.........................(F2) x2
2. Socket ..................... (G2) x1
2. Screw...................... (J1) x8
1. Screw ...................... (K1) x17-1
1. Screw .......................(L1) x27-1
2. Spacer.....................(M2) x1
Push forward the loading tray.
2.
Inserting the flat head into the
hole, push in the direction indi-
cated by the arrow. ...
2. Spring...................... (R2) x4
(N1) x2
7-2
(A1)x1
ø3x8mm
(C3)x1
Pull
Rear
Panel
(D1)x6
ø3x8mm
(B1)x2
ø3x8mm
(C2)x2
ø3x5mm
(E2)x4
Rear
Panel
Figure 6-1
CD Player
Unit
(D1)x2
ø3x10mm
Figure 6-2
(E1)x2
ø3x10mm
(C4)x1
2
(C4)x3
1
Pull
Washer
(E1)x1
ø3x10mm
Side Panel
(Left)
(B1)x2
ø3x10mm
(C1)x1
1
2
(C3)x1
Front
Panel
(E1)x2
ø3x8mm
Main PWB
Front
Panel
Note 1:
1. After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the front end
of the connector so as to protect the optical pickup from electrostatic damage.
– 6 –
(F2)x1
Power
PWB
(E2)x2
(E2)x2
Figure 6-3
(F1)x3
ø3x6mm
Main PWB
(F2)x1
CD-XP120W
Display PWB
(H1)x10
ø2.5x10mm
Tape
Mechanism
(J1)x8
ø3x10mm
(G1)x3
ø2.5x10mm
(K1)x1
ø2.5x10mm
Headphones
PWB
(M1)x1
ø3x8mm
Washer
Front Panel
Figure 7-1
(M2)x1
(L1)x2
ø2.5x10mm
Switch A
PWB
Display PWB
Open
Cassette
Holder
Screwdriver
Mic
PWB
(G2)x1
CD Servo
PWB
(P2)x2
(R1)x4
ø2.5x8mm
(R2)x4
(P1)x3
ø3x24mm
(P2)x1
(P2)x1
Figure 7-3
CD Mechanism
(P2)x1
(Q1)x2
ø3x8mm
Loading
Tray
Switch B
PWB
Loading Tray
(N1)x1
Screwdriver
Turntable
Loading Tray
(N1)x1
Figure 7-2
CP-XP120
This speaker CP-XP120 is available in assembles only and
may not be disassembled.
Figure 7-4
– 7 –
CD-XP120W
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 6 and 9 of the disassembly method to
remove the tape mechanism.
How to remove the record/playback and erase
heads (TAPE 1) (See Fig. 8-1)
1. When you remove the screws (A1) x 2 pcs., the record/
playback head can be removed.
2. Move the hooks (A2) x 2 pcs., toward the center position as
shown in Fig. 8-1 and then lift the erase head.
Hook
(A2)x2
(A1)x1
ø2x7mm
(A1)x1
ø2x3mm
TAPE 1
Record/Playback
Head
How to remove the playback head (TAPE 2)
(See Fig. 8-2)
1. When you remove the screws (B1) x 2 pcs., the playback
head can be removed.
How to remove the pinch roller (TAPE 1)
(See Fig. 8-3)
1. When you remove the screw (C1) x 1 pc., the pinch roller
can be removed.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the pinch roller (TAPE 2)
(See Fig. 8-3)
1. When you remove the screw (D1) x 1 pc., the pinch roller
can be removed.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the tape motor (See Fig. 8-4)
1. Remove the belt.
2. Remove the screws (E1) x 6 pcs., to remove the motor
bracket.
3. Remove the screws (E2) x 3 pcs., to remove the tape motor.
Erase
Head
TAPE 1
(B1)x1
ø2x6mm
(C1)x1
ø2x4mm
Pinch Roller
Figure 8-1
(B1)x1
ø2x6mm
Figure 8-2
Playback
Head
TAPE 2
TAPE 2
(D1)x1
ø2x4mm
Pinch Roller
How to remove the belt (TAPE 1)
(See Fig. 8-5)
1. Remove the main belt (F1) x 1 pc., from the tape motor side.
2. Remove the FF/REW belt (F2) x 1 pc.
How to remove the belt (TAPE 2)
(See Fig. 8-5)
1. Remove the main belt (G1) x 1 pc., from the tape motor side.
2. Remove the FF/REW belt (G2) x 1 pc.
Tape
Motor
TAPE 2
Main
Belt
(G1)x1
REW/FF
Clutch Ass'y
REW/FF
Belt
(G2)x1
TAPE 2
Main Belt
(G1)x1
Main
Belt
(F1)x1
TAPE 1
Main Belt
(F1)x1
Tape
Motor
REW/FF
Belt
(F2)x1
TAPE 1
REW/FF
Clutch Ass'y
– 8 –
(E1)x2
ø2x4mm
Tape
Motor
Tape
Motor
Figure 8-3
(E1)x2
ø2x4mm
(E1)x2
ø2x4mm
Motor
Bracket
(E2)x3
Special Screw
Motor
Bracket
Figure 8-4Figure 8-5
CD MECHANISM SECTION
(B1)x2
ø3x8mm
(A1)x4
ø3x8mm
(B1)x3
ø3x8mm
Loading
Tray
(B3)x2
ø2.4x3mm
(B2)x1
(A2)x1
Loading
Motor
T/T Up/Down
Motor
(A3)x2
ø2.4x3mm
Perform steps 1, 2, 3, 12, 13, 14 and 16 of the disassembly
method to remove the CD mechanism.
How to remove the T/T up/down motor
(See Figs. 9-1, 9-2)
1. Remove the screws (A1) x 4 pcs.
2. Remove the belt (A2) x 1 pc.
3. Remove the screws (A3) x 2 pcs., to remove the T/T up/
down motor.
CD-XP120W
Figure 9-1
How to remove the loading motor
(See Figs. 9-1, 9-2)
1. Remove the screws (B1) x 5 pcs.
2. Remove the belt (B2) x 1 pc.
3. Remove the screws (B3) x 2 pcs., to remove the loading
motor.
How to remove the pickup (See Fig. 9-3)
1. Remove the stop washer (C1) x 1 pc., to remove the gear
(C2) x 1 pc.
2. Remove the screws (C3) x 2 pcs., to remove the shaft
(C4) x 1 pc.
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the
connector wrap the conductive aluminium foil around the front
end of connector so as to protect the optical pickup from
electrostatic damage.
CD
Pickup
Mechanism
(C3)x1
ø2.6x6mm
Figure 9-2
Stop Washer
(C1)x1
(C3)x1
ø2.6x6mm
Gear
(C2)x1
Shaft
(C4)x1
Figure 9-3
– 9 –
CD-XP120W
ADJUSTMENT
MECHANISM SECTION
••
• Driving Force Check
••
Torque MeterSpecified Value
Play: TW-2111Tape 1: Over 80 g
Tape 2: Over 80 g
••
• Torque Check
••
Torque Meter
Play: TW-211130 to 80 g.cm30 to 80 g.cm
Fast forward: TW-2231—70 to 180 g.cm
Rewind: TW-2231—70 to 180 g.cm
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Frequency
98.00 MHz98.00 MHzVR351*1Input: CNP301
(26 dBµV)Output: Speaker
Display
Adjusting
*1. Adjust so that an output signal appears.
Parts
Setting/
Adjusting
Parts
Connection
Terminal
Instrument
Connection
Instrument
Tape
Motor
Variable Resistor in motor
Figure 10-1
T351
AM IF
VR351
FM MUTE
Level
• FM IF
Notes:
1. Description of the "FM IF Adjustment" is not carried on this
Manual. It is because the IF coil in the FM front end section
has been best adjusted in the factory so that its further
adjustment is not needed at the field. When replacing the
FM front end assembly, no adjustment is needed either.
2. The parts in the FM front end section are prepared in a
complete unit, so you can't obtain each part individually.
MAIN PWB
1
22
R381
20
TP301
IC302
1112
SO302
TERMINAL
FM ANTENNA
IC301
TP302
R356
R357
T306
AM BAND
COVERAGE fL
Figure 10-2 ADJUSTMENT POINTS
– 10 –
T302
AM TRACKING
fL
CNP301
TEST MODE
PLAY + DISC SKIP test04TIMER ON/OFF TEST MODE
FL DISPLAY:
STOP + DISC SKIPtest05VFD DISPLAY WINDOW TEST MODE
FL DISPLAY:VFD ALL LIGHT
FUNCTION:TEST THE VFD DISPLAY WINDOW
PLAY + OPEN/CLOSE test08OPEN/CLOSE & 3 DISC CHANGER AGING TEST
CD-XP120W
DISPLAY:
FUNCTION:Enter the TEST MODE 8, MCU control the 3 DISC CHANGER OPEN/CLOSE.
After open finished, tray rotate 1 circle (360 degree). Then close, After close
finished, tray rotate 1 circle (360 degree) again.
Request:Every period include 4 operation. Below is TIMING:
Enter test mode
CHANGER
Find the disc 1 position
open
delay 3S after open finish
rotate 1 circle
close
delay 3S after close finish
rotate 1 circle
– 11 –
CD-XP120W
PLAY + VOLUME DOWNtest06FRONT PANEL KEY TEST
FL DISPLAY:
FUNCTION:
F RONT PANEL KEY TEST MODE,IF ALL KEY HAVE BEEN PRESSED 1 TIME,
THEN
PRESS THE "POWER" KEY, VFD DISPLAY "OK".
PLAY + VOLUME UPtest03VOLUME TEST MODE
FL DISPLAY:
FUNCTION:
1. TEST 3 DISPLAY 1 SECOND. THEN CHANGE TO CD FUNCTION.
2. IN CD FUNCTION (Pickup IN CHECK DISC1 SW TOC_IL No
DISC RECEIVE OPEN/CLOSE KEY OPEN RECEIVE
OPEN/CLOSE KEY CLOSE)
3. Can change to other function [TAPE/TUNER] FUNCTION KEY PROCESS
SAME AS NORMAL PROCESS.
4. In any function within this test mode VOLUME CONTROL HAS
3LEVEL [0/23/MAX] CANCEL VOL UP/DOWN CONTINUE PROCESS
FUNCTION.
PLAY + TUNERtest02TUNER TEST MODE
FL DISPLAY
FUNCTIONSTORE 10 PRESET TUNER IN THE MEMORY [AM/FM ST]
FM test use the BAND key change from FM ST.
– 12 –
NOTES ON SCHEMATIC DIAGRAM
• Resistor:
To differentiate the units of resistors, such symbol as K and
M are used: the symbol K means 1000 ohm and the symbol
M means 1000 kohm and the resistor without any symbol is
ohm-type resistor. Besides, the one with “Fusible” is a fuse
type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this
symbol P means pico-farad and the unit of the capacitor
without such a symbol is microfarad. As to electrolytic
capacitor, the expression “capacitance/withstand voltage”
is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this
model are subject to change for improvement without prior
notice.
CD-XP120W
• The indicated voltage in each section is the one measured
by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with “ 1 ” ( ) are important for
maintaining the safety of the set. Be sure to replace these
parts with specified ones for maintaining the safety and
performance of the set.